J5000ER (1999 & Before) Page 1 of 18
ENGINE, INTERNAL PARTS
J5000ER (1999 & Before) Page 2 of 18
ENGINE, INTERNAL PARTS
Ref # Part Number Qty Description
1 211542 HEAD, CYLINDER
2 94221 SCREW, CYLINDER HEAD 2-3/32"
3 93369 SCREW, CYLINDER HEAD 2-15/32"
4 293918 PLUG, SPARK RESISTOR
5 66538 ELBOW, SPARK PLUG
6 221512 COVER, CYLINDER HEAD
7 272157 GASKET, CYLINDER HEAD
8 211119 VALVE, EXHAUST
9 261044 VALVE, INTAKE
10 26478 SPRING, EXHAUST VALVE
11 260552 SPRING, INTAKE VALVE
12 93312 RETAINER, VALVE SPRING
13 211172 SEAT, INTAKE VALVE, STANDARD
14 211787 SEAT, INTAKE VALVE, STANDARD
15 262001 GUIDE, EXHAUST VALVE
16 393615 MUFFLER, EXHAUST
17 222263 LOCK, SCREW
18 93935 SCREW, HEX HEAD
19 393757 DEFLECTOR, EXHAUST, SIDE OUTLET
20 93705 SUB= 69485
21 27549 GASKET, VALVE COVER
22 294178 BREATHER, VALVE CHAMBER
23 66578 GROMMET, BREATHER TUBE
24 231526 TUBE, BREATHER
25 67838 GROMMET, BREATHER TUBE
26 93394 SCREW, SEMS, BREATHER, MOUNTING
27 262280 LINK, GOVERNOR
28 490374 LEVER ASSEMBLY, GOVERNOR
29 231082 NUT, HEX
30 92613 BOLT, GOVERNOR LEVER
31 93306 COTTER, HAIR PIN
32 93307 RETAINER, E-RING
33 231079 BUSHING, GOVERNOR CRANK
34 93448 PLUG, PIPE, HEX SOCKET
35 212733 GEAR, CAM
36 260642 TAPPET, VALVE
37 222450 WASHER, GOVERNOR LEVER
38 231077 CRANK, GOVERNOR
39 391737 GEAR, GOVERMOR
40 221551 WASHER THRUST
41 299430 ROD ASSEMBLY, CONNECTING
42 92296 LOCK, CONNECTING ROD SCREW
43 221876 LOCK, CONNECTING ROD SCREW
44 221890 DIPPER, CONNECTING ROD
45 397103 CRANKSHAFT
46 261696 GEAR, TIMING
48 298909 PIN ASSY, PISTON, STD
49 26026 LOCK, PISTON PIN
50 298904 PISTON ASSEMBLY, STANDARD
51 298982 RING SET, PISTON, STANDARD
52 395990 CYLINDER ASSEMBLY
392193 SPARK ARRESTING MUFFLER ASSY
397145 GASKET SET
89838 WRENCH SPARK PLUG
19069 PULLEY, FLYWHEEL
J5000ER (1999 & Before) Page 3 of 18
ENGINE, REAR VIEW
J5000ER (1999 & Before) Page 4 of 18
ENGINE, REAR VIEW
Ref # Part Number Qty Description
1 490073 SCREW, COVER MOUNTING
2 223765 COVER, AIR CLEANER
3 399959 FILTER, AIR
4 94018 SCREW, AIR CLEANER
5 490074 BASE, AIR CLEANER
6 271935 GASKET, AIR CLEANER MOUNTING
7 492611 CARBURERTOR ASSEMBLY
8 223793 THROTTLE, CARBURETOR
9 93499 SCREW
10 93527 SCREW, MACHINE, ROUND HEAD
11 260575 SPRING, THROTTLE ADJUSTMENT
12 490048 SHAFT AND LEVER THROTTLE
13 271853 WASHER, THROTTLE SHAFT, FOAM
14 398970 SEAL, THROTTLE SHAFT
15 262270 LINK, THROTTLE
16 271936 GASKET, INTAKE ELBOW MOUNTING
17 280720 BELL CRANK
18 231520 SCREW, SHOULDER
19 231533 VALVE, NEEDLE
20 491177 VALVE AND SHAFT GROUP, CHOKE
21 270382 WASHER, FOAM
22 221839 WASHER, BRASS
23 26336 SPRING, NEEDLE VALVE
24 223789 PLUG, WELCH
25 391813 FUEL PIPE AND CLIP ASSEMBLY
27 220352 PLUG, WELCH
28 221377 CAP, SPRING
29 262328 SPRING, FUEL PUMP DIAPHRAGM
30 270026 DIAPHRAGM
31 210959 COVER, DIAPHRAGM
32 93265 PIN, DIAPHRAGM COVER
33 93141 SCREW, DIAPHRAGM
34 93543 SCREW, SEMS, HEX HEAD
35 490589 SCREW AND COLLAR
36 223813 CRANK, BELL
37 490507 RETAINER, LINK
38 262279 ROD, SPEED CONTROL
39 220982 WASHER
40 93357 SCREW, SEMS, CARBURETOR MOUNTING
41 280715 KNOB, CONTROL
42 490649 PANEL, CONTROL
43 262359 LINK, CHOKE
44 262470 LINK, CONTROL
45 93572 SCREW
46 262282 SPRING, GOVERNOR
47 491577 LEVER, BRACKET ASSEMBLY
48 93491 RIVET, GOVERNOR CONTROL LEVER MOUNTING
49 222962 BUSHING, GOVERNOR LEVER, FLAT
50 223455 LEVER, GOVERNOR CONTROL
51 396847 SWITCH, STOP
52 94409 SCREW, SEMS, TANK BRACKET MNT.
53 280321 RACK, GEAR CONTROL
54 490554 TAMK ASSEMBLY, FUEL
55 490075 CAP, FUEL TANK
56 271928 GASKET, FUEL TANK MOUNTING
57 223786 CLAMP BREATHER TUBE
58 94094 SCREW, SEMS, FUEL TANK MOUNTING
J5000ER (1999 & Before) Page 5 of 18
ENGINE, RIGHT SIDE
J5000ER (1999 & Before) Page 6 of 18
ENGINE, RIGHT SIDE
Ref # Part Number Qty Description
1 390463 STARTER, ASSEMBLY, REWIND
2 230228 PIN, STARTER GRIP
3 66728 GRIP, STARTER ROPE
4 66884 ROPE, REWIND STARTER
5 299431 HOUSING, REWIND STARTER
6 92987 NUT, HEX
7 490179 SPRING, REWIND STARTER
8 295871 PULLEY, REWIND STARTER
9 94128 SCREW, HEX HEAD
10 222598 ANCHOR, SPRING
11 490817 SPACER
12 490169 HOUSING, BLOWER
13 93158 SCREW, SEMS
14 93490 SCREW, HEX HEAD
15 221923 SCREEN, STARTER PULLEY
16 399671 CLUTCH ASSEMBLY, REWIND STARTER
17 394506 WASHER, CLUTCH RETAINER
18 63770 BALL, CLUTCH
19 298799 RATCHET, REWIND STARTER
20 394897 HOUSING, STARTER CLUTCH
21 220865 WASHER, SPRING
22 297229 FLYWHEEL, MAGNETO
23 93414 SCREW, ARMATURE MOUNTING
24 223886 GUIDE, AIR
25 397358 ARMATURE GROUP
26 221798 TERMINAL, IGNITION CABLE
27 398808 WIRE, GROUND
28 395990 CYLINDER ASSEMBLY
29 299819 SEAL, OIL
30 297565 BUSHING, CYLINDER
31 222443 GUARD, FLYWHEEL
32 93705 SUB= 69485
33 222698 KEY, FLYWHEEL
J5000ER (1999 & Before) Page 7 of 18
HANDLE ASSEMBLY
J5000ER (1999 & Before) Page 8 of 18
HANDLE ASSEMBLY
Ref # Part Number Qty Description
2 108544X CAP CRT
3 108279X NLA
4 5420J SUB= 146480
5 73731000 NUT
6 110670X THROTTLE CRT
7 108274X419 SUB= 108274X
8 102856X GROMMET TI
9 8389J GRIP TI
10 110678X NLA
11 109795X NLA
12 121751X DECAL, THROTTLE
13 108292X DECAL, BRACKET HANDLE
14 110680X KNOB CRT
15 71091008 SCREW
16 72110514 BOLT CARRIAGE CRT
17 108281X ROD SHIFT CRT
18 72110608 BOLT D
19 4497H RETAINER M
20 109229X LOCK CRT
21 5394H SUB= 73930600
22 19131611 WASHER CRT
23 109228X LEVER LOCK CRT
24 121566X HANDLE
25 110614X DECAL TI
26 102162X CABLE.CLUTCH.CRT
27 9484R CONDIUT CLIP T
28 86777 SUB= 750097
29 102604X GRIP BAR CRT
30 81328 SHOULDER BOLT ST
31 10040400 LOCKWASHER
32 73220400 SUB= 50675
33 108276X HANDLE BAR CRT
34 1685H SUB= 68478
35 10040500 LOCKWASHER
124198X NLA
124199X OWNER'S MANUAL (FRENCH)
J5000ER (1999 & Before) Page 9 of 18
MAINFRAME, LEFT SIDE
J5000ER (1999 & Before) Page 10 of 18
MAINFRAME, LEFT SIDE
Ref # Part Number Qty Description
1 73510500 NUT
2 10040600 LOCKWASHER
3 73220600 NUT.HEX.3/8-16UNC
4 74930576 BOLT-HEX TI
5 1572H SUB= 2882J
6 110111X LEVER ASM CRT
7 72110404 BOLT
8 8700J PANEL TI
9 104323X NLA
10 86777 SUB= 750097
11 9484R CONDIUT CLIP T
12 10040400 LOCKWASHER
13 73220400 SUB= 50675
14 23230506 SET SCREW
15 120938X SPACER
16 19111116 WASHER
17 100473M "SHEAVE 10"" CRT"
18 73220500 NUT.HEX.5/16-18
19 110651X SPACER CRT
20 2649M KEY T
21 110653X GUARD CRT
22 110652X SPACER CRT
23 104214X NUT TI
24 109794X DECAL, BELT GUARD
25 102190X TIRE.CHV.13X5.0-6
25 124258X RIM
25 795R SUB= 65139
26 102841X SUB= 126875X
27 4497H RETAINER M
28 102148X419 SUB= 131159X417
29 102143X SUB= 132672
30 104679X PULLEY-IDLER TI
31 12000032 KLIP RING
32 102384X BOLT CRT
33 105611X SUB= 918105611X
34 102141X SHIFT ARM CRT
35 74760616 BOLT
36 102383X COUNTERWEIGHT CRT
37 74760524 BOLT.HEX.5/16-1.5
38 102331X BRACKET LH CRT
39 102142X SUB= 130816
40 102376X BRACKET ASSY CRT
J5000ER (1999 & Before) Page 11 of 18
MAINFRAME, RIGHT SIDE
J5000ER (1999 & Before) Page 12 of 18
MAINFRAME, RIGHT SIDE
Ref # Part Number Qty Description
1 REFER TO IMAGE
2 110612X DECAL TI
3 73510500 NUT
4 102332X BRACKET RH CRT
5 74760524 BOLT.HEX.5/16-1.5
6 102173X COUNTERWEIGHT CRT
7 10040600 LOCKWASHER
8 73220600 NUT.HEX.3/8-16UNC
9 4497H RETAINER M
10 102841X SUB= 126875X
11 102190X TIRE.CHV.13X5.0-6
11 124258X RIM
11 795R SUB= 65139
12 121543X SUB= 271948
13 102697X DECAL - 5HP
J5000ER (1999 & Before) Page 13 of 18
TINE ASSEMBLY
J5000ER (1999 & Before) Page 14 of 18
TINE ASSEMBLY
Ref # Part Number Qty Description
1 4459J SUB= 6554J
2 74610616 BOLT
3 10040600 LOCKWASHER
4 73610600 SUB= 7810H
5 4929H RIVET.PAN HD.1.75
6 102380X TINE ASSY LH CRT
7 6554J "TINE.LH.12"""
8 6555J "TINE.RH.12"""
9 4460J SUB= 6555J
10 3146R RETAINER.SPRING
11 102382X TINE ASSY RH CRT
J5000ER (1999 & Before) Page 15 of 18
TINE SHIELD
J5000ER (1999 & Before) Page 16 of 18
TINE SHIELD
Ref # Part Number Qty Description
1 98000129 NUT
2 104086X SUB= 104086X417
3 104085X419 SUB= 104085X366
4 8393J STAKE PIN TI
5 12000036 KLIP RING TI
6 72140506 BOLT
7 8394J SPRING TI
8 109230X SPRING CRT
9 102326X419 SHLD TINE
10 72040410 BOLT
11 10040500 LOCKWASHER
12 73220500 NUT.HEX.5/16-18
13 72110510 BOLT
14 124343X BRKT SHIELD TINE
15 104101X SUB= 104101X417
16 73220400 SUB= 50675
17 10040400 LOCKWASHER
18 108283X DECAL, TINE SHIELD
19 102701X GRIP CRT
20 73220600 NUT.HEX.3/8-16UNC
21 102156X SUB= 102156X500
22 74930632 BOLT
23 4440J HINGE CRT
24 72140404 BOLT
25 6712J VINYL CAP TI
26 109227X PAD IDLER TI
27 102695X419 SUB= 102695X366
28 120076X SUB= 120075X
29 120588X PIN HINGE
30 8392J LATCH BRACKET TI
31 72110508 BOLT CRT
J5000ER (1999 & Before) Page 17 of 18
TRANSMISSION P/N BREAKOUT
J5000ER (1999 & Before) Page 18 of 18
TRANSMISSION P/N BREAKOUT
Ref # Part Number Qty Description
1 121146X SUB= 155112
2 121147X SUB= 150698
3 106211X GASKET TI
4 5020J NEEDLE BRNG LT
5 1370H "T, BEARING"
6 102113X PINION-INPUT CRT
7 102110X SHAFT-INPUT CRT
8 4895H "TI, BEARING"
9 102136X WASHER SEAL CRT
10 7392M SUB= 100482K
11 100371K SPRING-SHIFT CRT
12 106160X O-RING TI
13 102107X ARM ASSY CRT
14 8353J SHIFT FORK TI
15 12000039 KLIP RING
16 102109X SHAFT SHIFT CRT
17 104159X SPACER SPLIT CRT
18 4358J WASHER
19 12000040 KLIP RING
20 102114X GEAR ASSY CRT
21 102115X GEAR-REV IDLR CRT
22 6803J NEEDLE BEARING TI
23 102111X SHAFT CRT
24 10040700 LOCKWASHER
25 73610700 NUT.ASF.HEX.7/16
26 102128X O RING CRT
27 102100X "CRT, BEARING"
28 106390X BUSHING TI
29 102134X CHAIN CRT
30 109204X SUB= 150737
31 102106X SUB= 918102106X
32 106388X SPACER TI
33 102121X SPRCKT 8 GEAR CRT
34 102112X SHFT 2ND RED. CRT
35 102101X SCRW WHIZ LOK CRT
36 106141X SUB= 137300
37 4422J BEARING
38 106142X SUB= 137300
39 105345X GEAR TI
40 105346X GEAR TI
41 8358J REDUCTION SHFT TI
42 4220R BRNG RACE
43 106146X SPACER TI
44 9672R CUP.FORMED.
45 102144X RING SPIRAL CRT
46 9676R SUB= 147344
47 9674R SUB= 147344
48 121745X SUB= 150700
49 106144X SHAFT ASSY TI
50 106147X CHAIN.50 LINK TI
51 17580408 SCREW CRT
52 73220500 NUT.HEX.5/16-18
53 6066J GREASE PREMIUM-1
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