J5000DR (1999 & Before) Page 1 of 26
ENGINE OVERVIEW
J5000DR (1999 & Before) Page 2 of 26
ENGINE OVERVIEW
Ref # Part Number Qty Description
REFER TO IMAGE
J5000DR (1999 & Before) Page 3 of 26
ENGINE, FRONT VIEW
J5000DR (1999 & Before) Page 4 of 26
ENGINE, FRONT VIEW
Ref # Part Number Qty Description
103 91249 PLUG, PIPE 1/4" STD.
J5000DR (1999 & Before) Page 5 of 26
ENGINE, INTERNAL PARTS
J5000DR (1999 & Before) Page 6 of 26
ENGINE, INTERNAL PARTS
Ref # Part Number Qty Description
104 211542 HEAD, CYLINDER
105 93368 SCREW
106 93369 SCREW, CYLINDER HEAD 2-15/32"
107 293918 PLUG, SPARK RESISTOR
108 66538 ELBOW, SPARK PLUG
109 221512 COVER, CYLINDER HEAD
110 270383 GASKET, CYLINDER HEAD
111 211119 VALVE, EXHAUST
112 261044 VALVE, INTAKE
113 26478 SPRING, EXHAUST VALVE
114 260552 SPRING, INTAKE VALVE
115 93312 RETAINER, VALVE SPRING
116 211172 SEAT, INTAKE VALVE, STANDARD
117 211787 SEAT, INTAKE VALVE, STANDARD
118 231348 GUIDE, EXHAUST VALVE
119 393615 MUFFLER, EXHAUST
120 222263 LOCK, SCREW
121 93935 SCREW, HEX HEAD
122 393757 DEFLECTOR, EXHAUST, SIDE OUTLET
123 93705 SUB= 69485
124 27549 GASKET, VALVE COVER
125 294178 BREATHER, VALVE CHAMBER
126 66578 GROMMET, BREATHER TUBE
127 231526 TUBE, BREATHER
128 67838 GROMMET, BREATHER TUBE
129 93394 SCREW, SEMS, BREATHER, MOUNTING
130 262238 LINK, GOVERNOR
131 490374 LEVER ASSEMBLY, GOVERNOR
132 231082 NUT, HEX
133 92613 BOLT, GOVERNOR LEVER
134 93306 COTTER, HAIR PIN
135 93307 RETAINER, E-RING
136 231079 BUSHING, GOVERNOR CRANK
137 93448 PLUG, PIPE, HEX SOCKET
138 212733 GEAR, CAM
139 260642 TAPPET, VALVE
140 222450 WASHER, GOVERNOR LEVER
141 231077 CRANK, GOVERNOR
142 391737 GEAR, GOVERMOR
143 221551 WASHER THRUST
144 299430 ROD ASSEMBLY, CONNECTING
145 92296 LOCK, CONNECTING ROD SCREW
146 221876 LOCK, CONNECTING ROD SCREW
147 221890 DIPPER, CONNECTING ROD
148 397103 CRANKSHAFT
149 261696 GEAR, TIMING
150 230978 CRANKSHAFT GEAR PIN
151 298909 PIN ASSY, PISTON, STD
152 26026 LOCK, PISTON PIN
153 298904 PISTON ASSEMBLY, STANDARD
154 298982 RING SET, PISTON, STANDARD
155 395990 CYLINDER ASSEMBLY
J5000DR (1999 & Before) Page 7 of 26
ENGINE, LEFT SIDE
J5000DR (1999 & Before) Page 8 of 26
ENGINE, LEFT SIDE
Ref # Part Number Qty Description
93 90832 WASHER, LOCK
94 93656 STUD
95 297602 COVER ASSEMBLY, CRANKCASE
96 294606 SEAL, OIL
97 297603 BUSHING, CRANKCASE COVER
98 66768 PLUG, OIL FILLER
99 270080 GASKET CRANKCASE STANDARD .015"
100 93490 SCREW, HEX HEAD
101 221511 SHIELD, CYLINDER
102 93032 SCREW, SEM, MOUNTING
J5000DR (1999 & Before) Page 9 of 26
ENGINE, REAR VIEW
J5000DR (1999 & Before) Page 10 of 26
ENGINE, REAR VIEW
Ref # Part Number Qty Description
35 490073 SCREW, COVER MOUNTING
36 223765 COVER, AIR CLEANER
37 399959 FILTER, AIR
38 94018 SCREW, AIR CLEANER
39 490074 BASE, AIR CLEANER
40 271935 GASKET, AIR CLEANER MOUNTING
41 490533 CARBURETOR ASSY
42 223793 THROTTLE, CARBURETOR
43 93499 SCREW
44 93527 SCREW, MACHINE, ROUND HEAD
45 260575 SPRING, THROTTLE ADJUSTMENT
46 490048 SHAFT AND LEVER THROTTLE
47 271853 WASHER, THROTTLE SHAFT, FOAM
48 398970 SEAL, THROTTLE SHAFT
49 262270 LINK, THROTTLE
50 271936 GASKET, INTAKE ELBOW MOUNTING
51 280720 BELL CRANK
52 231520 SCREW, SHOULDER
53 231530 VALVE, NEEDLE
54 491177 VALVE AND SHAFT GROUP, CHOKE
55 270382 WASHER, FOAM
56 221839 WASHER, BRASS
57 26336 SPRING, NEEDLE VALVE
58 223789 PLUG, WELCH
59 391813 FUEL PIPE AND CLIP ASSEMBLY
60 223472 PLUG, WELCH
61 220352 PLUG, WELCH
62 221377 CAP, SPRING
63 262328 SPRING, FUEL PUMP DIAPHRAGM
64 270026 DIAPHRAGM
65 210959 COVER, DIAPHRAGM
66 93265 PIN, DIAPHRAGM COVER
67 93141 SCREW, DIAPHRAGM
68 93543 SCREW, SEMS, HEX HEAD
69 490589 SCREW AND COLLAR
70 223813 CRANK, BELL
71 490507 RETAINER, LINK
72 262279 ROD, SPEED CONTROL
73 220982 WASHER
74 93357 SCREW, SEMS, CARBURETOR MOUNTING
75 280715 KNOB, CONTROL
76 490649 PANEL, CONTROL
77 262359 LINK, CHOKE
78 262470 LINK, CONTROL
79 93572 SCREW
80 262283 SPRING, GOVERNOR
81 491577 LEVER, BRACKET ASSEMBLY
82 93491 RIVET, GOVERNOR CONTROL LEVER MOUNTING
83 222962 BUSHING, GOVERNOR LEVER, FLAT
84 223455 LEVER, GOVERNOR CONTROL
85 396847 SWITCH, STOP
86 93343 SCREW, SEMS
87 280321 RACK, GEAR CONTROL
88 490554 TAMK ASSEMBLY, FUEL
89 490075 CAP, FUEL TANK
90 271928 GASKET, FUEL TANK MOUNTING
91 223786 CLAMP BREATHER TUBE
92 94094 SCREW, SEMS, FUEL TANK MOUNTING
J5000DR (1999 & Before) Page 11 of 26
ENGINE, RIGHT SIDE
J5000DR (1999 & Before) Page 12 of 26
ENGINE, RIGHT SIDE
Ref # Part Number Qty Description
2 390463 STARTER, ASSEMBLY, REWIND
3 230228 PIN, STARTER GRIP
4 66728 GRIP, STARTER ROPE
5 66884 ROPE, REWIND STARTER
6 299431 HOUSING, REWIND STARTER
7 92987 NUT, HEX
8 490179 SPRING, REWIND STARTER
9 295871 PULLEY, REWIND STARTER
10 94128 SCREW, HEX HEAD
11 222598 ANCHOR, SPRING
12 490817 SPACER
13 490169 HOUSING, BLOWER
14 93158 SCREW, SEMS
15 93490 SCREW, HEX HEAD
16 221923 SCREEN, STARTER PULLEY
17 399671 CLUTCH ASSEMBLY, REWIND STARTER
18 394506 WASHER, CLUTCH RETAINER
19 63770 BALL, CLUTCH
20 298799 RATCHET, REWIND STARTER
21 394897 HOUSING, STARTER CLUTCH
22 220865 WASHER, SPRING
23 297229 FLYWHEEL, MAGNETO
24 93414 SCREW, ARMATURE MOUNTING
25 22388 GUIDE, AIR
26 397358 ARMATURE GROUP
27 221798 TERMINAL, IGNITION CABLE
28 398808 WIRE, GROUND
29 395990 CYLINDER ASSEMBLY
30 299819 SEAL, OIL
31 297565 BUSHING, CYLINDER
32 222443 GUARD, FLYWHEEL
33 93705 SUB= 69485
34 222698 KEY, FLYWHEEL
J5000DR (1999 & Before) Page 13 of 26
HANDLE ASSEMBLY
J5000DR (1999 & Before) Page 14 of 26
HANDLE ASSEMBLY
Ref # Part Number Qty Description
2 108544X CAP CRT
3 108279X NLA
4 5420J SUB= 146480
5 73731000 NUT
6 110670X THROTTLE CRT
7 108274X NLA
8 102856X GROMMET TI
9 8389J GRIP TI
10 110678X NLA
11 109795X NLA
12 121751X DECAL, THROTTLE
13 108292X DECAL, BRACKET HANDLE
14 110680X KNOB CRT
15 71091008 SCREW
16 72110514 BOLT CARRIAGE CRT
17 108281X ROD SHIFT CRT
18 72110608 BOLT D
19 4497H RETAINER M
20 109229X LOCK CRT
21 5394H SUB= 73930600
22 19131611 WASHER CRT
23 109228X LEVER LOCK CRT
24 121566X HANDLE
25 110614X DECAL TI
26 102162X CABLE.CLUTCH.CRT
27 9484R CONDIUT CLIP T
28 86777 SUB= 750097
29 102604X GRIP BAR CRT
30 81328 SHOULDER BOLT ST
31 10040400 LOCKWASHER
32 73220400 SUB= 50675
33 108276X HANDLE BAR CRT
34 1685H SUB= 68478
35 10040500 LOCKWASHER
J5000DR (1999 & Before) Page 15 of 26
MAINFRAME, LEFT SIDE
J5000DR (1999 & Before) Page 16 of 26
MAINFRAME, LEFT SIDE
Ref # Part Number Qty Description
36 73510500 NUT
37 74930579 SUB= 74930576
38 1572H SUB= 2882J
39 110111X LEVER ASM CRT
40 8700J PANEL TI
41 72110404 BOLT
42 104323X NLA
43 73220500 NUT.HEX.5/16-18
44 110651X SPACER CRT
45 110653X GUARD CRT
46 110652X SPACER CRT
47 19111116 WASHER
48 23230506 SET SCREW
49 2649M KEY T
50 102143X SUB= 132672
51 102148X SUB= 131159X417
52 104214X NUT TI
53 109794X DECAL, BELT GUARD
54 109208X SUB= 124258X
102190X TIRE.CHV.13X5.0-6
795R SUB= 65139
55 102841X SUB= 126875X
56 100473M "SHEAVE 10"" CRT"
57 102142X SUB= 130816
58 104679X PULLEY-IDLER TI
59 73220600 NUT.HEX.3/8-16UNC
60 12000032 KLIP RING
61 120938X SPACER
62 105611X SUB= 918105611X
63 102141X SHIFT ARM CRT
64 74760616 BOLT
65 102383X COUNTERWEIGHT CRT
66 102384X BOLT CRT
67 74760524 BOLT.HEX.5/16-1.5
68 102331X BRACKET LH CRT
69 102376X BRACKET ASSY CRT
70 10040600 LOCKWASHER
19 REFER TO IMAGE
27 REFER TO IMAGE
28 REFER TO IMAGE
31 REFER TO IMAGE
32 REFER TO IMAGE
J5000DR (1999 & Before) Page 17 of 26
MAINFRAME, RIGHT SIDE
J5000DR (1999 & Before) Page 18 of 26
MAINFRAME, RIGHT SIDE
Ref # Part Number Qty Description
19 REFER TO IMAGE
36 REFER TO IMAGE
54 REFER TO IMAGE
55 REFER TO IMAGE
59 REFER TO IMAGE
67 REFER TO IMAGE
70 REFER TO IMAGE
71 REFER TO IMAGE
72 110612X DECAL TI
73 102332X BRACKET RH CRT
74 102173X COUNTERWEIGHT CRT
J5000DR (1999 & Before) Page 19 of 26
OVERVIEW
J5000DR (1999 & Before) Page 20 of 26
OVERVIEW
Ref # Part Number Qty Description
REFER TO IMAGE
J5000DR (1999 & Before) Page 21 of 26
TINE ASSEMBLY
J5000DR (1999 & Before) Page 22 of 26
TINE ASSEMBLY
Ref # Part Number Qty Description
152 74610616 BOLT
153 73610600 SUB= 7810H
154 4459J SUB= 6554J
155 4929H RIVET.PAN HD.1.75
156 6554J "TINE.LH.12"""
157 3146R RETAINER.SPRING
158 102380X TINE ASSY LH CRT
159 6555J "TINE.RH.12"""
160 4460J SUB= 6555J
161 102382X TINE ASSY RH CRT
121165X NLA
121276X OWNER'S MANUAL (FRENCH)
70 REFER TO IMAGE
J5000DR (1999 & Before) Page 23 of 26
TINE SHIELD
J5000DR (1999 & Before) Page 24 of 26
TINE SHIELD
Ref # Part Number Qty Description
127 8393J STAKE PIN TI
128 12000036 KLIP RING TI
129 72110508 BOLT CRT
130 8394J SPRING TI
131 109230X SPRING CRT
132 8392J LATCH BRACKET TI
133 72040410 BOLT
134 72140505 BOLT
135 102155X SUB= 124343X
136 98000129 NUT
137 104101X SUB= 104101X417
138 104085X SUB= 104085X417
139 102701X GRIP CRT
140 102156X SUB= 102156X500
141 74930632 BOLT
142 4440J HINGE CRT
143 72140404 BOLT
144 6712J VINYL CAP TI
145 109227X PAD IDLER TI
146 120076X SUB= 120075X
147 102695X SUB= 102695X417
148 120588X PIN HINGE
149 104086X SUB= 104086X417
150 108283X DECAL, TINE SHIELD
151 102326X SUB= 102326X417
35 REFER TO IMAGE
32 REFER TO IMAGE
31 REFER TO IMAGE
43 REFER TO IMAGE
59 REFER TO IMAGE
J5000DR (1999 & Before) Page 25 of 26
TRANSMISSION P/N BREAKOUT
J5000DR (1999 & Before) Page 26 of 26
TRANSMISSION P/N BREAKOUT
Ref # Part Number Qty Description
75 121146X SUB= 155112
76 121147X SUB= 150698
77 106211X GASKET TI
78 5020J NEEDLE BRNG LT
79 1370H "T, BEARING"
80 102113X PINION-INPUT CRT
81 102110X SHAFT-INPUT CRT
82 4895H "TI, BEARING"
83 102136X WASHER SEAL CRT
84 7392M SUB= 100482K
85 100371K SPRING-SHIFT CRT
86 106160X O-RING TI
87 102107X ARM ASSY CRT
88 8353J SHIFT FORK TI
89 12000039 KLIP RING
90 102109X SHAFT SHIFT CRT
91 104159X SPACER SPLIT CRT
92 4358J WASHER
93 12000040 KLIP RING
94 102114X GEAR ASSY CRT
95 102115X GEAR-REV IDLR CRT
96 6803J NEEDLE BEARING TI
97 102111X SHAFT CRT
98 10040700 LOCKWASHER
99 73610700 NUT.ASF.HEX.7/16
100 102128X O RING CRT
101 102100X "CRT, BEARING"
102 106390X BUSHING TI
103 102134X CHAIN CRT
104 109204X SUB= 150737
105 102106X SUB= 918102106X
106 106388X SPACER TI
107 102121X SPRCKT 8 GEAR CRT
108 102112X SHFT 2ND RED. CRT
109 102101X SCRW WHIZ LOK CRT
110 106141X SUB= 137300
111 4422J BEARING
112 106142X SUB= 137300
113 105345X GEAR TI
114 105346X GEAR TI
115 8358J REDUCTION SHFT TI
116 4220R BRNG RACE
117 106146X SPACER TI
118 9272R SUB= 123899X
119 102144X RING SPIRAL CRT
120 9676R SUB= 147344
121 9674R SUB= 147344
122 121745X SUB= 150700
123 106144X SHAFT ASSY TI
124 106147X CHAIN.50 LINK TI
125 17580408 SCREW CRT
126 73220500 NUT.HEX.5/16-18
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