Ayp AG15538A User Manual

AG15538A (2004) Page 1 of 23 Chassis And Enclosures
AG15538A (2004) Page 2 of 23 Chassis And Enclosures
Ref # Part Number Qty Description
1 174620 Chassis 2 176554 Drawbar, Stretch 5 155272 Bumper, Hood/Dash 6 174643X013 Saddle Silkscreen 8 155138 Clip Retainer Slide-On
145 156524 Rod Pivot Chassis/Hood 166 171875 Screw HWHD Hi-Lo #13-16 x 5/8 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 183823 Insert Lens Reflect
5479J Plug Button Blk 359 Dia Choke 187801 Plug Dome
AG15538A (2004) Page 3 of 23 Decals
AG15538A (2004) Page 4 of 23 Decals
Ref # Part Number Qty Description
1 181249 Decal, Clutch/Brake
2 189827 Decal, Chassis Agway
3 184769 Decal, Engine HP
4 186232 Decal, Steering Agway
5 190469 Decal, Replacement
6 157141 Decal, Fender Danger English
7 189823 Decal, Hood RH Agway
8 189824 Decal, Hood LH Agway
9 186209 Decal, Fender Agway 10 145005 Decal, Caution, Battery 11 156867 Decal, Oper Sdl P/L Gear Dr 12 136832 Decal, V-Belt Sch.
138311 Decal, Handle Lft Height Adj. 190287 Manual, Owner's English 190599 Manual, Owner's Spanish
AG15538A (2004) Page 5 of 23 Electrical
AG15538A (2004) Page 6 of 23 Electrical
Ref # Part Number Qty Description
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 176689 Box Battery 16 176138 Switch Interlock 21 183759 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga. 11" red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6 Ga. 12" black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness Ign 41 71110408 Bolt Blk Fin Hex 1/4-20 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery
AG15538A (2004) Page 7 of 23 Engine
AG15538A (2004) Page 8 of 23 Engine
Ref # Part Number Qty Description
1 170551 Control Throttle/Choke Flag
2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
3 Engine, B&S 282H07 (Order parts from engine
manufacturer)
4 137352 Muffl er Exhaust B&S 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 23 169837 Shield BRN/DBR Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 184900 Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose 37 137040 Line Fuel 20" 38 181654 Plug Drain Oil 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 X 7/8 X 16 Ga. 72 183906 Screw Socket Head 5/16-18 x 1 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 unc
AG15538A (2004) Page 9 of 23 Ground Drive
AG15538A (2004) Page 10 of 23 Ground Drive
Ref # Part Number Qty Description
1 Transaxle Peerless Model 205-544C (Order parts from
transaxle manufacturer)
2 146682 Spring Return Brake
3 123666X Pulley Transaxle 18" tires
4 12000028 Ring Retainer # 5100-62
5 121520X Strap Torque 30 Degrees RH
6 17000512 Screw 5/16-18 x 3/4
7 162240 Plate Rod Shift T/a
8 131679 Rod Shifter Blk 10 76020416 Pin Cotter 1/8 x 1 Cad 11 105701X Washer Plate Shf 388 Sq Hole 12 19151216 Washer 15/32 x 3/4 x 16 Ga. 13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch 14 10040400 Washer Lock Hvy Helical 1/4 15 74490544 Bolt Hex Flg.Hd. 5/16-18 x Gr.5 16 73800500 Nut Lock Hex W/Ins 5/16-18 unc 18 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 19 73800600 Nut lock Hex w/Ins 3/8-16 unc 21 106933X Knob Rd 1/2-13 Plstc Thds Blk 22 130804 Rod Brake LT 24 73350600 Nut Hex Jam 3/8-16 unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 27 76020412 Pin Cotter 1/8 x 3/4 Cad 28 175765 Rod Brake Parking LT/YT 29 71673 Cap Brake Parking Black 30 174973 Bracket Transmission 32 74760512 Bolt Fin Hex 5/16-18 x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga. 37 1572H Pin Roll 3/16 X 1" 38 179114 Pulley Composite Flat 39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr.5 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv STL 49 123205X Retainer Belt Style Spring 50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5 51 73680600 Nut Crownlock 3/8-16 unc 52 73680500 Nut Crownlock 5/16-18 unc 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt Ground Drive 95 59 169691 Keeper Belt Chassis Span Ctr 61 17120614 Screw 3/8-16 x .875 62 8883R Cover Pedal Blk Round 63 175410 Engine Pulley LT/YT 64 173937 Bolt Hex 7/16-20x4 Gr. 5-1.5 Thr 65 10040700 Washer Lock Hvy Hlcl Spr 7/16 66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower Drive RH 74 137057 Spacer Axle 75 121749X Washer 25/32 x 1 1/4 x 16 Ga. 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865
AG15538A (2004) Page 11 of 23 Ground Drive
Ref # Part Number Qty Description
78 121748X Washer 25/32 x 1-5/8 x 16 Ga. 79 2228M Key Woodruff 96 4497H Retainer Spring 1"
112 19091210 Washer 9/32 x 3/4 x 10 Ga. 113 127285X Strap Torque 90 Degrees LH 116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1 120 73900600 Nut Lock Flg 3/8-16 150 175456 Spacer Retainer Lt 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 187414 Keeper, Belt Transaxle 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 212 145212 Nut Hex Flg Lock 263 17000612 Screw 3/8-16 x 3/4
AG15538A (2004) Page 12 of 23 Lift Assembly
AG15538A (2004) Page 13 of 23 Lift Assembly
Ref # Part Number Qty Description
1 159461 Wire Asm Inner/Sprg w/plunger
2 159476 Shaft Asm Lift RH
3 178981 Pin Groove 1 500 Zinc
4 12000002 E Ring #5133-62
5 19211621 Washer 21/32 x 1 x 21 Ga.
6 120183X Bearing Nylon Blk 629 Id
7 109413X Grip Handle Bicycle Matte Blk
8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 unc 17 175689 Trunnion 18 73800800 Nut Lockw/Wsh 1/2-13 unc 19 139868 Arm Suspension Rear 20 163552 Retainer, Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24
AG15538A (2004) Page 14 of 23 Mower Deck
AG15538A (2004) Page 15 of 23 Mower Deck
Ref # Part Number Qty Description
1 170280 Mower Housing Assembly
2 72140506 Bolt Carriage 5/16-18 x 3/4
3 138017 Bracket Asm Fr. Sway Bar
4 169970 Bracket Deck Sway Bar 38"/42"
5 4939M Retainer Spring
6 178024 Bar Sway Deck
8 850857 Bolt 3/8-24 x 1.25 Gr. 8
9 10030600 Washer, Lock 3/8 10 140296 Washer, Hardened 11 134148 Blade, 38" Mulching Std Available; (For mulching mowers
only)
139774 Blade, 38" Mulching Premium Available; (For better wear
when mulching)
138497 Blade, 38" Hi-Lift Available; (For bagging and discharging) 13 137645 Shaft Assembly, Mandrel, Vented (Includes Key Number 6) 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Vented Mower Deck 19 132827 Bolt, Shoulder 21 73680500 Nut 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Torsion, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 106735X Rod, Hinge 30 173984 Screw Thdrol. Washer Head 31 187690 Washer, Spacer 32 153532 Pulley, Mandrel 33 178342 Nut, Toplock 36 131494 Pulley, Idler, Flat 40 73680600 Nut, Crownlock 3/8-16 unc 45 4497H Retainer 53 130840 Brake Assembly 54 178515 Washer, Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer 67 106932X Knob 68 144200 V-Belt, 42" Mower 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga. 89 19131311 Washer 13/32 x 13/16 x 11 Ga. 96 74930620 Bolt 3/8-16 x 1-1/4 Mulcher 97 73930600 Nut Centerlock 3/8-16 unc
107 133502 Spacer Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Hd 3/8-16 x 2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-1/ x 3/4 122 131289 Rod, Brake LH 123 169971 Rod, Brake RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow 150 19091210 Washer 9/32 x 3/4 x 10 Ga.
AG15538A (2004) Page 16 of 23 Mower Deck
Ref # Part Number Qty Description
158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 185 188234 Head Asm Cable Clutch
130794 Mandrel Assembly (Includes Housing, Shaft and Shaft
Hardware Only-Pulley not Included)
170317 Replacement Mower, Complete
AG15538A (2004) Page 17 of 23 Schematic
AG15538A (2004) Page 18 of 23 Seat Assembly
AG15538A (2004) Page 19 of 23 Seat Assembly
Ref # Part Number Qty Description
1 175389 Seat 2 140551 Bracket Seat Pivot 3 71110616 Bolt Hex 3/8 - 16 x 1 4 19131610 Washer 13/32 x 1 x 10Ga. 5 145006 Clip Push-In Hinged 6 73800600 Nut Lock Hex w/Ins 3/8 - 16 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 x 1.5
9 19131614 Washer 13/32 x 1 x 14 Ga. 10 182493 Pan Pnt Seat (Blk) 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl 14 72050412 Bolt Rdhd Sht Nk 1/4 - 20 x 1-1/2 15 134300 Spacer Split .28 x .96 16 121250X Spring Cprsn 17 123976X Nut Lock 1/4 Lge Flg 21 171852 Bolt Shoulder 5/16-18 unc-2A 22 73800500 Nut Lock Hex w/Ins 5/16 - 18 23 71110814 Bolt Hex 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga. 25 127018X Bolt Shoulder 5/16-18 x .62 26 10040800 Washer Lock Hvy Hlcl Spr 1/2
AG15538A (2004) Page 20 of 23 Steering
AG15538A (2004) Page 21 of 23 Steering
Ref # Part Number Qty Description
1 140044X428 Wheel Steering
2 175131 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
7 19272016 Washer 27/32 x 1-1/4 x 16 Ga.
8 12000029 Ring Klip #t5304-75
9 3366R Bearing Col Strg Blk 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 13 136518 Spacer earing Axle Front 15 145212 Hexflange Lock 17 180641 Shaft Asm Strg 26 126847X Bushing Link Drag Blk LR 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 x 3/4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5/8 Id Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer Ayp 39 19183812 Washer 9/16 x 2-3/8 40 73540600 Nut Crownlock 3/8-24 41 186737 Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering Blk 43 121749X Washer 25/32 x 1 1/4 x 16 Ga. 44 180640 Extension Steering 46 121232X Cap Spindle Fr Top Blk 47 183226 Fitting Grease 51 73540400 Nut 1/4-28 54 71130420 Bolt Hex 1/4-28 x 1-1/4 65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD SQNK 3/8-16 x 2 1/4 68 169827 Brace Axle 71 175146 Steering Asm. 82 169835 Bracket Susp Chassis Front 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x 060
AG15538A (2004) Page 22 of 23 Wheels And Tires
AG15538A (2004) Page 23 of 23 Wheels And Tires
Ref # Part Number Qty Description
1 59192 Cap, Tire valve
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, Front (Service item only)
5 106732X624 Rim assembly, 6"front
6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
8 106108X624 Rim assembly, 8" rear
9 106268X Tire, Rear 10 7152J Tube, Rear (Service item only) 11 104757X428 Cap, Hub Axle
144334 Sealant, Tire (10 oz. Tube)
Loading...