7169B99 (1999) Page 1 of 42
CHASSIS/ENCLOSURES
7169B99 (1999) Page 2 of 42
CHASSIS/ENCLOSURES
Ref # Part Number Qty Description
1 165480 CHASSIS.STAMPING
2 140356 SUB= 145009
3 17060612 SCREW
4 19131216 WASHER
5 155272 BUMPER-HOOD/DASH
6 155924X012 SADDLE
8 155138 CLIP.RETAINER
9 161937X011 DASH SILKSCREEN
10 72140608 SUB= 72110608
11 155927 "PANEL-DASH,LH"
12 145660 CLIP.TINNERMAN
13 169117X010 PANEL.ASM.SLKSCR.DASH.RH
14 17490608 SCREW LT
15 74180512 SCREW
16 73510500 NUT
17 159639X505 HOOD.STEEL.ASSY
18 126938X SUB= 532126938
20 156437 "PLATE-MTG,BATT/FU"
23 124028X SUB= 532124028
24 74780616 BOLT
25 19131312 WASHER
26 73800600 NUT
28 157373 GRILLE-MS428
29 140273X599 LENS.GRILLE.PRIVATE LABEL
30 166884X505 FENDER
31 136619 BRKT FENDER
33 105476X505 FOOTREST LH
34 105475X505 FOOTREST RH
35 72110606 BOLT
37 17490508 SCREW LT
38 139886 BRACKET ASM LH
39 139887 BRACKET ASM RH
51 73800400 NUT
52 19091416 WASHER
53 144697 BRACKET.GRILLE.LH
54 161464 SCREW.HEX.WS.HD
55 144696 BRACKET.GRILLE.RH
57 74780412 SUB= 74780414
58 140547 DUCT.AIR.B&S.18HP
140 158418 BRKT SUSPENSION
145 156524 "ROD POVOT,CHASSIS"
5479J PLUG BUTTON T
7169B99 (1999) Page 3 of 42
DECALS
7169B99 (1999) Page 4 of 42
DECALS
Ref # Part Number Qty Description
1 156867 "DECAL DASH,OPER."
3 165335 DECAL
4 157002 "DECAL DANGER,FEND"
5 4900J DECAL T
6 145005 DECAL.BATRY.3-3908
7 127521 NLA
8 167050 DECAL.HOOD.RH
9 167051 DECAL.HOOD.LH
10 160396 "DECAL-SCHEM,BELT"
14 146678 DECAL.INS.STRG.WL
15 141502 DECAL CHASSIS WIZ
16 141517 DECAL DECK WIZ +
138311 DECAL HANDLE LIFT
169486 MANUAL.O.7169B99E
7169B99 (1999) Page 5 of 42
DRIVE
7169B99 (1999) Page 6 of 42
DRIVE
Ref # Part Number Qty Description
1 SUPPLIER CHECK WITH SUPPLIER
2 146682 SPRING.BRAKE.RETU
3 123666X PULLEY TRANS
4 12000028 SUB= 2267J
5 121520X STRAP TORQUE
6 17060512 SCREW
7 162240 BRKT.SADDLE.SHIFT
8 131679 SHIFT ROD
10 76020416 PIN COTTER 1/8
11 105701X WASH-SHFT PLT LT
12 19151216 WASHER
13 74550412 BOLT.1/4-28.W/PAT
14 10040400 LOCKWASHER
18 74780616 BOLT
19 73800600 NUT
21 106933X KNOB T (1/2-HOLE)
22 130804 BRAKE ROD
24 73350600 NUT
25 106888X SPRING ROD LT
26 19131316 WASHER
27 76020412 COTTER PIN
28 145204 ROD.BRAKE.PARK.LT
29 71673 PLUNGER CAP T
30 130807 TRANSAXLE MTG BKT
31 127275X "KEEPER,BELT LH T"
32 74760512 BOLT
34 155071 SHAFT ASM-PEDAL F
35 120183X NYLON BEARING
36 19211616 WASHER LT
37 1572H SUB= 2882J
38 131494 FLAT IDLER PULLEY
39 74760644 BOLT
40 4470J SPACER T
41 165838 "KEEPER,BELT.IDLER FLAT"
42 19131312 WASHER
47 127783 SUB= 139245
48 154407 BELLCRANK.CLUTCH
49 123205X RETAIN BELT
50 74760624 SUB= 74930624
51 73680600 SUB= 73690600
52 73680500 SUB= 73690500
53 105710X "LINK, CLUTCH T"
55 105709X "SPRING, RETURN LT"
56 74760620 SUB= 74780620
57 130801 SUB= 138255
58 127274X "KEEPER,BELT RH T"
59 140312 KEEPER BELT CNTSP
61 17060612 SCREW
62 8883R PEDAL COVER T
63 140186 PULLEY.ENGINE
64 71170764 BOLT
65 10040700 LOCKWASHER
66 154778 KEEPER-BELT
70 134683 KEEPER BELT ENG
72 19132012 WASHER
74 137057 SPACER AXLE
75 121749X WASHER
76 12000001 E-RING LT
7169B99 (1999) Page 7 of 42
DRIVE
Ref # Part Number Qty Description
77 123583X SQUARE KEY
78 121748X WASHER
79 2228M SUB= 2228M1
96 4497H RETAINER M
112 19091210 WASHER LT
113 127285X "STRAP,TORQUE"
116 72110610 BOLT RDHD 3/8-16
145 74490540 BOLT.HEX.FLGHD
150 165850 BUSHING.BELLCRANK.GRD.DR
151 19133210 WASHER
7169B99 (1999) Page 8 of 42
ELECTRICAL
7169B99 (1999) Page 9 of 42
ELECTRICAL
Ref # Part Number Qty Description
REFER REFER TO IMAGE
1 144925 SUB= 123899X
2 74760412 BOLT LT
8 156417 "CASE,BATTERY.MECH"
16 153664 SWITCH INTERLOCK
19 10090400 SUB= 10040400
20 73350400 NUT
21 166181 HARNESS.ASM.LIGHT W/4152J
22 4152J HEADLAMP BULB
24 4799J "CABLE T, BATTERY"
25 146147 CABLE.BTRY.6GA.RD
26 166180 FUSE.15 AMP
27 73510400 NUT
28 4207J CABLE T
29 121305X SWITCH SEAT
30 140301 SWITCH IGN 4POS
31 124211X NUT IGNITION
32 141226 COVER KEY SWITCH
33 122147X KEY
40 166145 HARNESS.IGNITION
41 71110408 BOLT HXHD FIN
42 131563 SUB= 154336
43 145673 SUB= 146154
44 73640400 NUT HXKEP 1/4X20
48 140844 ADAPTER AMMETER
52 141940 PROTECTION LOOP
70 166658 HARNESS.ENGINE
7169B99 (1999) Page 10 of 42
ENGINE
7169B99 (1999) Page 11 of 42
ENGINE
Ref # Part Number Qty Description
1 141295 CONTROL THRT 35.5
2 17720410 SCREW LT
3 SUPPLIER CHECK WITH SUPPLIER
4 149723 MUFFLER.TW.LOTONE
5 144069 EXHAUST.B&S.18.LH
6 144068 EXHAUST.B&S.18.RH
7 138129 CLAMP.TUBE.DBL.EN
8 150176 BOLT.5/16-18.UNC
10 145552 SHIELD.HEAT.
11 10040400 LOCKWASHER
12 74780412 SUB= 74780414
13 165287 GASKET MUFFLER
14 13280336 PIPE NIPPLE LT
15 13200300 ELBOW
16 11050600 LOCKWASHER
17 17490624 SCREW LT
23 159880 SHIELD.BRN/DBR.GD
25 145996 CONTROL.CHOKE.37
26 73920600 "NUT,KEPS 3/8-24IM"
27 152927 "SCREW-TT,10-32 FL"
29 137180 SUB= 532137180
31 161911 TANK.FUEL.FRONT.
32 140527 CAP ASM FUEL
33 123487X HOSE CLAMP
35 17060512 SCREW
37 137040 LINE FUEL
38 SUPPLIER CHECK WITH SUPPLIER
40 124028X SUB= 532124028
44 17490412 SCREW HEX CRT
46 19091416 WASHER
81 128861 NUT
7169B99 (1999) Page 12 of 42
ENGINE
7169B99 (1999) Page 13 of 42
ENGINE
Ref # Part Number Qty Description
1 498583 CYLINDER ASSY
2 399265 P/N CONFLICT - CHECK WITH SUPPLIER
3 391086 SEAL, OIL
4 493304 BASE ASSEMBLY, CRANKCASE
5 493457 HEAD, CYLINDER #1
5A 493458 HEAD CYLINDER #2
7 271867 GASKET, CYLINDER HEAD #1
7A 271868 GASKET, CYLINDER HEAD #2
8 495754 BREATHER ASSEMBLY #1
9 27803 GASKET, VALVE COVER
10 94830 SCREW, SEMS
11 280225 TUBE, BREATHER
12 273390 GASKET
12 271188 GASKET, CRANKCASE COVER,.005"
12 271189 GASKET, CRANKCASE COVER,.009"
13 94565 SCREW, CYLINDER HEAD
15 94239 PLUG, OIL DRAIN
16 394028 CRANKSHAFT
19 399264 BUSHING
20 291675 SEAL, OIL
22 693973 SCREW
23 491180 FLYWHEEL & RING GEAR ASSY, MAGNETO
24 222698 KEY, FLYWHEEL
25 498584 PISTON ASSEMBLY STANDARD SIZE
25 498585 PISTON ASSEMBLY .010" OVERSIZE
25 498586 PISTON ASSEMBLY .020" OVERSIZE
25 498587 PISTON ASSEMBLY .030" OVERSIZE
26 394959 RING SET, PISTON, STANDARD SIZE
26 394960 RING SET, PISTON,.010" OVERSIZE
26 394961 RING SET, PISTON,.020" OVERSIZE
26 394962 RING SET, PISTON,.030" OVERSIZE
27 263129 LOCK, PISTON PIN
28 498319 PIN, PISTON, STD SIZE
28 498320 PIN ASSY., PISTON, .005" OVERSIZE
29 394306 ROD ASSEMBLY, CONNECTING
29 397158 ROD ASSEMBLY, CONNECTING
32 95017 SCREW
33 390420 VALVE, EXHAUST
34 261528 VALVE, INTAKE
35 65906 SPRING, INTAKE VALVE
36 26828 SPRING, EXHAUST VALVE
40 221596 RETAINER, INTAKE VALVE
41 292260 RETAINER, EXHAUST VALVE
42 494553 KEEPER VALVE
45 261368 TAPPET, VALVE
46 214484 GEAR, CAM
47 393415 OIL SLINGER ASSEMBLY
48 499945 SHORT BLOCK
50 213290 MANIFOLD, INTAKE
51 271412 GASKET, CARBURETOR & INTAKE ELBOE
51A 270884 GASKET, INTAKE MANIFOLD MOUNTING
54 93208 SCREW, SEMS INTAKE MANIFOLDING MOUNTING
73 224781 SCREEN
75 222511 WASHER SPRING
78 94834 SCREW, SEMS
91 693483 BODY ASSY
94 491538 VALVE ASSEMBLY, CARBURETOR IDLE
95 690718 SCREW, SLOTTED