Ayp 7169A99 PARTS LIST

Page 1
7169A99 (1999) Page 1 of 40 CHASSIS AND ENCLOSURES
Page 2
7169A99 (1999) Page 2 of 40 CHASSIS AND ENCLOSURES
Ref # Part Number Qty Description
1 165480 CHASSIS.STAMPING 2 140356 SUB= 145009 3 17490612 SCREW 4 19131216 WASHER 5 155272 BUMPER-HOOD/DASH 6 155924X012 SADDLE 8 155138 CLIP.RETAINER
9 161937X011 DASH SILKSCREEN 10 72140608 SUB= 72110608 11 155927 "PANEL-DASH,LH" 12 145660 CLIP.TINNERMAN 13 155934X010 SUB= 169117X010 14 17490608 SCREW LT 15 74180512 SCREW 16 73510500 NUT 17 159639X505 HOOD.STEEL.ASSY 18 126938X SUB= 532126938 24 74780616 BOLT 25 19131312 WASHER 26 73800600 NUT 28 157373 GRILLE-MS428 29 140273X599 LENS.GRILLE.PRIVATE LABEL 30 157584X505 FENDER BRACKET 31 136619 BRKT FENDER 33 105476X505 FOOTREST LH 34 105475X505 FOOTREST RH 35 72110606 BOLT 37 17490508 SCREW LT 38 139886 BRACKET ASM LH 39 139887 BRACKET ASM RH 51 73800400 NUT 52 19091416 WASHER 53 144697 BRACKET.GRILLE.LH 54 161464 SCREW.HEX.WS.HD 55 144696 BRACKET.GRILLE.RH 57 74780412 SUB= 74780414 58 150127 AIR DUCT
140 158418 BRKT SUSPENSION 145 156524 "ROD POVOT,CHASSIS"
5479J PLUG BUTTON T
Page 3
7169A99 (1999) Page 3 of 40 DECALS
Page 4
7169A99 (1999) Page 4 of 40 DECALS
Ref # Part Number Qty Description
1 156867 "DECAL DASH,OPER."
3 165403 DECAL.ENGINE
4 157002 "DECAL DANGER,FEND"
5 4900J DECAL T
6 145005 DECAL.BATRY.3-3908
7 127521 NLA
8 167050 DECAL.HOOD.RH
9 167051 DECAL.HOOD.LH 10 160396 "DECAL-SCHEM,BELT" 14 146678 DECAL.INS.STRG.WL 15 141502 DECAL CHASSIS WIZ 16 141517 DECAL DECK WIZ +
138311 DECAL HANDLE LIFT 166686 MANUAL.O.7169A99
Page 5
7169A99 (1999) Page 5 of 40 DRIVE
Page 6
7169A99 (1999) Page 6 of 40 DRIVE
Ref # Part Number Qty Description
1 REFER REFER TO IMAGE
1 PARTSIMAGE REFER TO PARTS IMAGE
2 146682 SPRING.BRAKE.RETU
3 123666X PULLEY TRANS
4 12000028 SUB= 2267J
5 121520X STRAP TORQUE
6 17490512 SCREW
7 162240 BRKT.SADDLE.SHIFT
8 131679 SHIFT ROD 10 76020416 PIN COTTER 1/8 11 105701X WASH-SHFT PLT LT 12 19151216 WASHER 13 74550412 BOLT.1/4-28.W/PAT 14 10040400 LOCKWASHER 18 74780616 BOLT 19 73800600 NUT 21 106933X KNOB T (1/2-HOLE) 22 130804 BRAKE ROD 24 73350600 NUT 25 106888X SPRING ROD LT 26 19131316 WASHER 27 76020412 COTTER PIN 28 145204 ROD.BRAKE.PARK.LT 29 71673 PLUNGER CAP T 30 130807 TRANSAXLE MTG BKT 31 127275X "KEEPER,BELT LH T" 32 74760512 BOLT 34 155071 SHAFT ASM-PEDAL F 35 120183X NYLON BEARING 36 19211616 WASHER LT 37 1572H SUB= 2882J 38 131494 FLAT IDLER PULLEY 39 74760644 BOLT 40 4470J SPACER T 41 165838 "KEEPER,BELT.IDLER FLAT" 42 19131312 WASHER 47 127783 SUB= 139245 48 154407 BELLCRANK.CLUTCH 49 123205X RETAIN BELT 50 74760624 SUB= 74930624 51 73680600 SUB= 73690600 52 73680500 SUB= 73690500 53 105710X "LINK, CLUTCH T" 55 105709X "SPRING, RETURN LT" 56 74760620 SUB= 74780620 57 130801 SUB= 138255 58 127274X "KEEPER,BELT RH T" 59 140312 KEEPER BELT CNTSP 61 17490612 SCREW 62 8883R PEDAL COVER T 63 140186 PULLEY.ENGINE 64 71170764 BOLT 65 10040700 LOCKWASHER 66 154778 KEEPER-BELT 70 134683 KEEPER BELT ENG 72 19132012 WASHER 74 137057 SPACER AXLE 75 121749X WASHER
Page 7
7169A99 (1999) Page 7 of 40 DRIVE
Ref # Part Number Qty Description
76 12000001 E-RING LT 77 123583X SQUARE KEY 78 121748X WASHER 79 2228M SUB= 2228M1 96 4497H RETAINER M
112 19091210 WASHER LT 113 127285X "STRAP,TORQUE" 116 72110610 BOLT RDHD 3/8-16 145 74490540 BOLT.HEX.FLGHD 150 165850 BUSHING.BELLCRANK.GRD.DR 151 19133210 WASHER
Page 8
7169A99 (1999) Page 8 of 40 ELECTRICAL
Page 9
7169A99 (1999) Page 9 of 40 ELECTRICAL
Ref # Part Number Qty Description
REFER REFER TO IMAGE 1 144925 SUB= 123899X 2 74760412 BOLT LT 8 156417 "CASE,BATTERY.MECH"
16 153664 SWITCH INTERLOCK 19 10090400 SUB= 10040400 20 73350400 NUT 21 166181 HARNESS.ASM.LIGHT W/4152J 22 4152J HEADLAMP BULB 24 4799J "CABLE T, BATTERY" 25 146147 CABLE.BTRY.6GA.RD 26 166180 FUSE.15 AMP 27 73510400 NUT 28 4207J CABLE T 29 121305X SWITCH SEAT 30 140301 SWITCH IGN 4POS 31 124211X NUT IGNITION 32 141226 COVER KEY SWITCH 33 122147X KEY 40 166145 HARNESS.IGNITION 41 71110408 BOLT HXHD FIN 42 131563 SUB= 154336 43 145673 SUB= 146154 44 73640400 NUT HXKEP 1/4X20 48 140844 ADAPTER AMMETER 52 141940 PROTECTION LOOP 70 166659 HARNESS.ENGINE.B&S
Page 10
7169A99 (1999) Page 10 of 40 ENGINE ASSY.
Page 11
7169A99 (1999) Page 11 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
1 690156 CYLINDER ASSEMBLY 2 399265 P/N CONFLICT - CHECK WITH SUPPLIER 3 291675 SEAL, OIL 4 494238 BASE, ENGINE 5 690188 HEAD, CYLINDER 7 692410 GASKET 8 495735 BREATHER ASSY 9 27803 GASKET, VALVE COVER
10 94621 SCREW, STEMS 11 281246 TUBE, BREATHER 12 271916 GASKET, CRANKCASE COVER 1/64" 12 271997 GASKET, CRANKCASE COVER .005" 12 271996 GASKET, CRANKCASE COVER .009" 13 94728 SCREW, CYLINDER HEAD 15 94239 PLUG, OIL DRAIN
15A 91488 PLUG, PIPE
16 690136 CRANKSHAFT 20 291675 SEAL, OIL 22 95187 SCREW 23 693557 FLYWHEEL
23A 492326 FLYWHEEL & RING GEAR ASSY, MAGNETO
24 222698 KEY, FLYWHEEL 25 692271 PISTON, ASSEMBLY 25 692272 PISTON ASSEMBLY 25 692273 PISTON ASSEMBLY 25 692274 PISTON ASSEMBLY 26 690162 RING SET, PISTON 26 690164 RING SET, PISTON 26 690166 RING SET, PISTON 26 690168 RING SET, PISTON 27 263129 LOCK, PISTON PIN 28 498319 PIN, PISTON, STD SIZE 28 498320 PIN ASSY., PISTON, .005" OVERSIZE 29 692419 CONNECTING ROD 29 499940 ROD ASSEMBLY, CONNECTING 32 692852 SCREW 33 495856 VALVE, EXHAUST 34 495857 VALVE, INTAKE 35 262811 SPRING, VALVE 37 224502 GUARD, FLYWHEEL 40 224641 RETAINER, VALVE SPRING 43 490815 GOVERNOR GEAR 45 262411 TAPPET, VALVE 46 692421 CAMSHAFT 48 692706 SHORTBLOCK 50 690193 MANIFOLD, INTAKE 51 693138 INTAKE GASKET
51A 273650 GASKET, INTAKE
53 690227 STUD 54 95160 SCREW 73 224948 SCREEN, FLUSH ROTATING 74 94821 SCREW, SEMS 75 225136 WASHER, SPRING 78 49626 SCREW 87 491323 SEAL, GOVERNOR 93 281346 BUSHING, THROTTLE SHAFT 94 498030 VALVE, IDLE, ADJUSTMENT 95 94098 SCREW, THROTTLE
Page 12
7169A99 (1999) Page 12 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
98 495800 SCREW, IDLE SPEED 104 231789 PIN, FLOAT HINGE 105 231855 VALVE ASSY, INLET NEEDLE 106 231854 INLET VALVE SEAT 108 224558 VALVE, CHOKE
108A 224540 VALVE, CHOKE
117 232118 JET, MAIN (STANDARD) 117 232119 JET, MAIN (HIGH ALTITUDE) 121 690191 CARBURETOR OVERHAUL KIT 125 690194 CARBURETOR 127 PARTSIMAGE REFER TO PARTS IMAGE 130 224539 VALVE, THROTTLE 131 494379 SHAFT & LEVER, THROTTLE 133 494381 FLOAT, CARBURETOR 137 281165 GASKET, FLOAT BOWL 141 495097 SHAFT
141A 495931 SHAFT & LEVER, CHOKE
142 232117 NOZZLE, CARBURETOR 146 94196 KEY, TIMING GEAR 163 281106 O-RING, AIR CLEANER 165 693148 NUT 171 281051 P/N CONFLICT - CHECK WITH SUPPLIER 177 270920 SEAL, OIL FILLER CAP 186 493496 ELBOW, FUEL PIPE 187 492790 HOSE, FUEL 188 94929 SCREW, SELF-TAPPING 192 492160 SCREW ASSY, ROCKER ARM 209 260695 SPRING, GOVERNOR 216 262766 LINK, CHOKE
216A 262767 LINK, GOVERNOR
222 495611 PLATE, GOVERNOR CONTROL 227 493935 LEVER ASSY, GOVERNOR 231 4098 SCREW 232 262785 SPRING, GOVERNOR LINK 238 262836 CAP, VALVE 240 394358 FILTER, FUEL 265 221535 CLAMP 276 281164 WASHER, FLOAT BOWL SCREW 287 94903 SCREW, HEX HEAD 294 810104 ADJUSTER, ROCKER ARM 304 692417 BLOWER HOUSING 305 94863 SCREW 306 225020 SHIELD, CYLINDER 307 94930 SCREW 309 693551 MOTOR, STARTER 309 497595 MOTOR, STARTING, 12 VOLT 309 693054 MOTOR, STARTER 310 94003 BOLT 311 497608 BRUSH SET 318 94734 SCREW 333 495859 ARMATURE, MAGNETO 334 94731 SCREW, SEMS 337 491055 PLUG, SPARK 358 690189 GASKET SET 363 19203 PULLER, FLYWHEEL 383 89838 WRENCH SPARK PLUG 404 94927 WASHER, GOVERNOR LEVER 423 95163 SCREW
Page 13
7169A99 (1999) Page 13 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
455 222561 CUP, SCREEN MOUNTING 462 225137 WASHER, FLAT 467 493903 KNOB, AIR CLEANER 474 393474 STATOR, ALTERNATOR, DUAL CIRCUIT 493 224968 BRACKET, BLOWER HOUSING, FRONT
493A 224969 BRACKET, BLOWER HOUSING, REAR
503 806000 STRAP, STARTER 505 231978 NUT, HEX 510 693699 DRIVE, STARTER
510A 497606 DRIVE, STARTER
513 398003 CLUTCH ASSEMBLY 523 495230 CAP AND DIPSTICK, OIL FILLER 524 281370 SEAL, FILLER TUBE 525 496113 TUBE, OIL FILLER 535 496894 CARTRIDGE, AIR CLEANER 544 497603 ARMATURE, STARTER 552 491986 BUSHING, GOVERNOR CRANK 556 93621 SCREW, SEMS 562 94907 BOLT, GOVENOR LEVEL 579 92278 NUT, HEX 601 93053 CLAMP, HOSE, GREEN 614 93306 COTTER, HAIR PIN 616 495157 CRANK, GOVERNOR, 1/4" DIAMETER 634 494453 SEAL, SPRING ASSY.
634A 494455 SEAL, SPRING ASSY.
635 280872 ELBOW, SPARK PLUG 646 224546 BRACE, AIR CLEANER 654 94010 LOCKNUT, AIR CLEANER MOUNTING 663 94929 SCREW, SELF-TAPPING
663A 94704 SCREW, AIR CLEANER
667 94010 LOCKNUT, AIR CLEANER MOUNTING 668 691323 SPACER 692 262715 SPRING, CHOKE 695 693109 SCREW 696 94863 SCREW
696A 94822 SCREW, SEMS
697 94951 SCREW, HEX HEAD 718 230192 PIN, DOWEL 726 399676 GEAR, RING 727 490324 COVER, STARTER 729 281390 CLIP, WIRE
729A 225170 RETAINER, WIRE
7329 4625 SCREW
741 262932 GEAR, TIMING 757 213998 LINK, COUNTERWEIGHT 758 499994 COUNTERWEIGHT 759 230787 PIN, COUNTERWEIGHT 761 94593 SCREW, COUNTERWEIGHT 783 693713 GEAR, PINION
783A 693059 GEAR, PINION 783B 693058 GEAR, PINION
789 497708 WIRE ASSY 801 497626 CAP, DRIVE 802 497607 P/N CONFLICT - CHECK WITH SUPPLIER 803 497604 HOUSING, STARTER 830 94555 STUD, ROCKER ARM 847 496415 P/N CONFLICT - CHECK WITH SUPPLIER 851 224110 TERMINAL, IGNITION CABLE
Page 14
7169A99 (1999) Page 14 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
868 499236 SEAL, VALVE 871 262835 BUSHING, GUIDE (INTAKE & EXHAUST) 875 693686 BASE, CLEANER 877 393456 DIODE & CONNECTOR ASSY 878 393362 HARNESS, ALTERNATOR 914 94863 SCREW 921 225511 HOUSING, BLOWER 934 94627 SCREW, SEMS 3/4" 940 94906 SCREW 947 497672 SOLENOID 958 494768 VALVE, SHUT-OFF 967 272403 ELEMENT, AIR CLEANER 968 692139 COVER, CLEANER 975 495933 BOWL ASSEMBLY, CARBURETOR 977 690192 GASKET SET, CARBURETOR 987 281166 SEAL, THROTTLE SHAFT
1005 281400 FAN, FLYWHEEL 1006 224413 RETAINER, FAN 1019 690180 LABEL KIT 1022 272475 GASKET, COVER 1023 691192 COVER, ROCKER 1024 499054 PUMP, OIL 1026 494432 ROD, PUSH, INTAKE
1026A 495136 ROD, PUSH, EXHAUST
1029 224554 ARM, ROCKER 1033 690190 VALVE, OVERHAUL KIT 1034 495248 GUIDE ASSEMBLY, PUSH ROD 1036 692468 LABEL KIT, EMISSION 1044 94673 SCREW, SHOULDER, HEX HEAD 1051 263080 RETAINER 1058 273683 OWNER'S MANUAL 1090 497605 P/N CONFLICT - CHECK WITH SUPPLIER 1091 281364 CAP, LIMITER
311707-0026-E1 REPLACEMENT ENGINE
Page 15
7169A99 (1999) Page 15 of 40 ENGINE ASSY.
Page 16
7169A99 (1999) Page 16 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
1 690156 CYLINDER ASSEMBLY 2 399265 P/N CONFLICT - CHECK WITH SUPPLIER 3 291675 SEAL, OIL 4 494238 BASE, ENGINE 5 690188 HEAD, CYLINDER 7 692410 GASKET 8 495735 BREATHER ASSY
9 27803 GASKET, VALVE COVER 10 94621 SCREW, STEMS 11 281246 TUBE, BREATHER 12 271916 GASKET, CRANKCASE COVER 1/64" 12 271997 GASKET, CRANKCASE COVER .005" 12 271996 GASKET, CRANKCASE COVER .009" 13 94728 SCREW, CYLINDER HEAD 15 94239 PLUG, OIL DRAIN
15A 91488 PLUG, PIPE
16 690136 CRANKSHAFT 20 291675 SEAL, OIL 22 95187 SCREW 23 693557 FLYWHEEL
23A 492326 FLYWHEEL & RING GEAR ASSY, MAGNETO
24 222698 KEY, FLYWHEEL 25 692271 PISTON, ASSEMBLY 25 692272 PISTON ASSEMBLY 25 692273 PISTON ASSEMBLY 25 692274 PISTON ASSEMBLY 26 690162 RING SET, PISTON 26 690164 RING SET, PISTON 26 690166 RING SET, PISTON 26 690168 RING SET, PISTON 27 263129 LOCK, PISTON PIN 28 498319 PIN, PISTON, STD SIZE 28 498320 PIN ASSY., PISTON, .005" OVERSIZE 29 692419 CONNECTING ROD 29 499940 ROD ASSEMBLY, CONNECTING 32 692852 SCREW 33 495856 VALVE, EXHAUST 34 495857 VALVE, INTAKE 35 262811 SPRING, VALVE 37 224502 GUARD, FLYWHEEL 40 224641 RETAINER, VALVE SPRING 43 490815 GOVERNOR GEAR 45 262411 TAPPET, VALVE 46 692421 CAMSHAFT 48 692706 SHORTBLOCK 50 690193 MANIFOLD, INTAKE 51 693138 INTAKE GASKET
51A 273650 GASKET, INTAKE
53 690227 STUD 54 95160 SCREW 73 224948 SCREEN, FLUSH ROTATING 74 94821 SCREW, SEMS 75 225136 WASHER, SPRING 78 49626 SCREW 87 491323 SEAL, GOVERNOR 93 281346 BUSHING, THROTTLE SHAFT 94 498030 VALVE, IDLE, ADJUSTMENT 95 94098 SCREW, THROTTLE
Page 17
7169A99 (1999) Page 17 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
98 495800 SCREW, IDLE SPEED
104 231789 PIN, FLOAT HINGE 105 231855 VALVE ASSY, INLET NEEDLE 106 231854 INLET VALVE SEAT 108 224558 VALVE, CHOKE
108A 224540 VALVE, CHOKE
117 232118 JET, MAIN (STANDARD) 117 232119 JET, MAIN (HIGH ALTITUDE) 121 690191 CARBURETOR OVERHAUL KIT 125 690194 CARBURETOR 127 PARTSIMAGE REFER TO PARTS IMAGE 130 224539 VALVE, THROTTLE 131 494379 SHAFT & LEVER, THROTTLE 133 494381 FLOAT, CARBURETOR 137 281165 GASKET, FLOAT BOWL 141 495097 SHAFT
141A 495931 SHAFT & LEVER, CHOKE
142 232117 NOZZLE, CARBURETOR 146 94196 KEY, TIMING GEAR 163 281106 O-RING, AIR CLEANER 165 693148 NUT 171 281051 P/N CONFLICT - CHECK WITH SUPPLIER 177 270920 SEAL, OIL FILLER CAP 186 493496 ELBOW, FUEL PIPE 187 492790 HOSE, FUEL 188 94929 SCREW, SELF-TAPPING 192 492160 SCREW ASSY, ROCKER ARM 209 260695 SPRING, GOVERNOR 216 262766 LINK, CHOKE
216A 262767 LINK, GOVERNOR
222 495611 PLATE, GOVERNOR CONTROL 227 493935 LEVER ASSY, GOVERNOR 231 4098 SCREW 232 262785 SPRING, GOVERNOR LINK 238 262836 CAP, VALVE 240 394358 FILTER, FUEL 265 221535 CLAMP 276 281164 WASHER, FLOAT BOWL SCREW 287 94903 SCREW, HEX HEAD 294 810104 ADJUSTER, ROCKER ARM 304 692417 BLOWER HOUSING 305 94863 SCREW 306 225020 SHIELD, CYLINDER 307 94930 SCREW 309 693551 MOTOR, STARTER 309 497595 MOTOR, STARTING, 12 VOLT 309 693054 MOTOR, STARTER 310 94003 BOLT 311 497608 BRUSH SET 318 94734 SCREW 333 495859 ARMATURE, MAGNETO 334 94731 SCREW, SEMS 337 491055 PLUG, SPARK 358 690189 GASKET SET 363 19203 PULLER, FLYWHEEL 383 89838 WRENCH SPARK PLUG 404 94927 WASHER, GOVERNOR LEVER 423 95163 SCREW
Page 18
7169A99 (1999) Page 18 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
455 222561 CUP, SCREEN MOUNTING 462 225137 WASHER, FLAT 467 493903 KNOB, AIR CLEANER 474 393474 STATOR, ALTERNATOR, DUAL CIRCUIT 493 224968 BRACKET, BLOWER HOUSING, FRONT
493A 224969 BRACKET, BLOWER HOUSING, REAR
503 806000 STRAP, STARTER 505 231978 NUT, HEX 510 693699 DRIVE, STARTER
510A 497606 DRIVE, STARTER
513 398003 CLUTCH ASSEMBLY 523 495230 CAP AND DIPSTICK, OIL FILLER 524 281370 SEAL, FILLER TUBE 525 496113 TUBE, OIL FILLER 535 496894 CARTRIDGE, AIR CLEANER 544 497603 ARMATURE, STARTER 552 491986 BUSHING, GOVERNOR CRANK 556 93621 SCREW, SEMS 562 94907 BOLT, GOVENOR LEVEL 579 92278 NUT, HEX 601 93053 CLAMP, HOSE, GREEN 614 93306 COTTER, HAIR PIN 616 495157 CRANK, GOVERNOR, 1/4" DIAMETER 634 494453 SEAL, SPRING ASSY.
634A 494455 SEAL, SPRING ASSY.
635 280872 ELBOW, SPARK PLUG 646 224546 BRACE, AIR CLEANER 654 94010 LOCKNUT, AIR CLEANER MOUNTING 663 94929 SCREW, SELF-TAPPING
663A 94704 SCREW, AIR CLEANER
667 94010 LOCKNUT, AIR CLEANER MOUNTING 668 691323 SPACER 692 262715 SPRING, CHOKE 695 693109 SCREW 696 94863 SCREW
696A 94822 SCREW, SEMS
697 94951 SCREW, HEX HEAD 718 230192 PIN, DOWEL 726 399676 GEAR, RING 727 490324 COVER, STARTER 729 281390 CLIP, WIRE
729A 225170 RETAINER, WIRE
7329 4625 SCREW
741 262932 GEAR, TIMING 757 213998 LINK, COUNTERWEIGHT 758 499994 COUNTERWEIGHT 759 230787 PIN, COUNTERWEIGHT 761 94593 SCREW, COUNTERWEIGHT
783 693713 GEAR, PINION 783A 693059 GEAR, PINION 783B 693058 GEAR, PINION
789 497708 WIRE ASSY
801 497626 CAP, DRIVE
802 497607 P/N CONFLICT - CHECK WITH SUPPLIER
803 497604 HOUSING, STARTER
830 94555 STUD, ROCKER ARM
847 496415 P/N CONFLICT - CHECK WITH SUPPLIER
851 224110 TERMINAL, IGNITION CABLE
Page 19
7169A99 (1999) Page 19 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
868 499236 SEAL, VALVE
871 262835 BUSHING, GUIDE (INTAKE & EXHAUST)
875 693686 BASE, CLEANER
877 393456 DIODE & CONNECTOR ASSY
878 393362 HARNESS, ALTERNATOR
914 94863 SCREW
921 225511 HOUSING, BLOWER
934 94627 SCREW, SEMS 3/4"
940 94906 SCREW
947 497672 SOLENOID
958 494768 VALVE, SHUT-OFF
967 272403 ELEMENT, AIR CLEANER
968 692139 COVER, CLEANER
975 495933 BOWL ASSEMBLY, CARBURETOR
977 690192 GASKET SET, CARBURETOR
987 281166 SEAL, THROTTLE SHAFT
1005 281400 FAN, FLYWHEEL 1006 224413 RETAINER, FAN 1019 690180 LABEL KIT 1022 272475 GASKET, COVER 1023 691192 COVER, ROCKER 1024 499054 PUMP, OIL 1026 494432 ROD, PUSH, INTAKE
1026A 495136 ROD, PUSH, EXHAUST
1029 224554 ARM, ROCKER 1033 690190 VALVE, OVERHAUL KIT 1034 495248 GUIDE ASSEMBLY, PUSH ROD 1036 692468 LABEL KIT, EMISSION 1044 94673 SCREW, SHOULDER, HEX HEAD 1051 263080 RETAINER 1058 273683 OWNER'S MANUAL 1090 497605 P/N CONFLICT - CHECK WITH SUPPLIER 1091 281364 CAP, LIMITER
311707-0026-E1 REPLACEMENT ENGINE
Page 20
7169A99 (1999) Page 20 of 40 ENGINE ASSY.
Page 21
7169A99 (1999) Page 21 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
1 690156 CYLINDER ASSEMBLY 2 399265 P/N CONFLICT - CHECK WITH SUPPLIER 3 291675 SEAL, OIL 4 494238 BASE, ENGINE 5 690188 HEAD, CYLINDER 7 692410 GASKET 8 495735 BREATHER ASSY
9 27803 GASKET, VALVE COVER 10 94621 SCREW, STEMS 11 281246 TUBE, BREATHER 12 271916 GASKET, CRANKCASE COVER 1/64" 12 271997 GASKET, CRANKCASE COVER .005" 12 271996 GASKET, CRANKCASE COVER .009" 13 94728 SCREW, CYLINDER HEAD 15 94239 PLUG, OIL DRAIN
15A 91488 PLUG, PIPE
16 690136 CRANKSHAFT 20 291675 SEAL, OIL 22 95187 SCREW 23 693557 FLYWHEEL
23A 492326 FLYWHEEL & RING GEAR ASSY, MAGNETO
24 222698 KEY, FLYWHEEL 25 692271 PISTON, ASSEMBLY 25 692272 PISTON ASSEMBLY 25 692273 PISTON ASSEMBLY 25 692274 PISTON ASSEMBLY 26 690162 RING SET, PISTON 26 690164 RING SET, PISTON 26 690166 RING SET, PISTON 26 690168 RING SET, PISTON 27 263129 LOCK, PISTON PIN 28 498319 PIN, PISTON, STD SIZE 28 498320 PIN ASSY., PISTON, .005" OVERSIZE 29 692419 CONNECTING ROD 29 499940 ROD ASSEMBLY, CONNECTING 32 692852 SCREW 33 495856 VALVE, EXHAUST 34 495857 VALVE, INTAKE 35 262811 SPRING, VALVE 37 224502 GUARD, FLYWHEEL 40 224641 RETAINER, VALVE SPRING 43 490815 GOVERNOR GEAR 45 262411 TAPPET, VALVE 46 692421 CAMSHAFT 48 692706 SHORTBLOCK 50 690193 MANIFOLD, INTAKE 51 693138 INTAKE GASKET
51A 273650 GASKET, INTAKE
53 690227 STUD 54 95160 SCREW 73 224948 SCREEN, FLUSH ROTATING 74 94821 SCREW, SEMS 75 225136 WASHER, SPRING 78 49626 SCREW 87 491323 SEAL, GOVERNOR 93 281346 BUSHING, THROTTLE SHAFT 94 498030 VALVE, IDLE, ADJUSTMENT 95 94098 SCREW, THROTTLE
Page 22
7169A99 (1999) Page 22 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
98 495800 SCREW, IDLE SPEED
104 231789 PIN, FLOAT HINGE 105 231855 VALVE ASSY, INLET NEEDLE 106 231854 INLET VALVE SEAT 108 224558 VALVE, CHOKE
108A 224540 VALVE, CHOKE
117 232118 JET, MAIN (STANDARD) 117 232119 JET, MAIN (HIGH ALTITUDE) 121 690191 CARBURETOR OVERHAUL KIT 125 690194 CARBURETOR 127 PARTSIMAGE REFER TO PARTS IMAGE 130 224539 VALVE, THROTTLE 131 494379 SHAFT & LEVER, THROTTLE 133 494381 FLOAT, CARBURETOR 137 281165 GASKET, FLOAT BOWL 141 495097 SHAFT
141A 495931 SHAFT & LEVER, CHOKE
142 232117 NOZZLE, CARBURETOR 146 94196 KEY, TIMING GEAR 163 281106 O-RING, AIR CLEANER 165 693148 NUT 171 281051 P/N CONFLICT - CHECK WITH SUPPLIER 177 270920 SEAL, OIL FILLER CAP 186 493496 ELBOW, FUEL PIPE 187 492790 HOSE, FUEL 188 94929 SCREW, SELF-TAPPING 192 492160 SCREW ASSY, ROCKER ARM 209 260695 SPRING, GOVERNOR 216 262766 LINK, CHOKE
216A 262767 LINK, GOVERNOR
222 495611 PLATE, GOVERNOR CONTROL 227 493935 LEVER ASSY, GOVERNOR 231 4098 SCREW 232 262785 SPRING, GOVERNOR LINK 238 262836 CAP, VALVE 240 394358 FILTER, FUEL 265 221535 CLAMP 276 281164 WASHER, FLOAT BOWL SCREW 287 94903 SCREW, HEX HEAD 294 810104 ADJUSTER, ROCKER ARM 304 692417 BLOWER HOUSING 305 94863 SCREW 306 225020 SHIELD, CYLINDER 307 94930 SCREW 309 693551 MOTOR, STARTER 309 497595 MOTOR, STARTING, 12 VOLT 309 693054 MOTOR, STARTER 310 94003 BOLT 311 497608 BRUSH SET 318 94734 SCREW 333 495859 ARMATURE, MAGNETO 334 94731 SCREW, SEMS 337 491055 PLUG, SPARK 358 690189 GASKET SET 363 19203 PULLER, FLYWHEEL 383 89838 WRENCH SPARK PLUG 404 94927 WASHER, GOVERNOR LEVER 423 95163 SCREW
Page 23
7169A99 (1999) Page 23 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
455 222561 CUP, SCREEN MOUNTING 462 225137 WASHER, FLAT 467 493903 KNOB, AIR CLEANER 474 393474 STATOR, ALTERNATOR, DUAL CIRCUIT 493 224968 BRACKET, BLOWER HOUSING, FRONT
493A 224969 BRACKET, BLOWER HOUSING, REAR
503 806000 STRAP, STARTER 505 231978 NUT, HEX 510 693699 DRIVE, STARTER
510A 497606 DRIVE, STARTER
513 398003 CLUTCH ASSEMBLY 523 495230 CAP AND DIPSTICK, OIL FILLER 524 281370 SEAL, FILLER TUBE 525 496113 TUBE, OIL FILLER 535 496894 CARTRIDGE, AIR CLEANER 544 497603 ARMATURE, STARTER 552 491986 BUSHING, GOVERNOR CRANK 556 93621 SCREW, SEMS 562 94907 BOLT, GOVENOR LEVEL 579 92278 NUT, HEX 601 93053 CLAMP, HOSE, GREEN 614 93306 COTTER, HAIR PIN 616 495157 CRANK, GOVERNOR, 1/4" DIAMETER 634 494453 SEAL, SPRING ASSY.
634A 494455 SEAL, SPRING ASSY.
635 280872 ELBOW, SPARK PLUG 646 224546 BRACE, AIR CLEANER 654 94010 LOCKNUT, AIR CLEANER MOUNTING 663 94929 SCREW, SELF-TAPPING
663A 94704 SCREW, AIR CLEANER
667 94010 LOCKNUT, AIR CLEANER MOUNTING 668 691323 SPACER 692 262715 SPRING, CHOKE 695 693109 SCREW 696 94863 SCREW
696A 94822 SCREW, SEMS
697 94951 SCREW, HEX HEAD 718 230192 PIN, DOWEL 726 399676 GEAR, RING 727 490324 COVER, STARTER 729 281390 CLIP, WIRE
729A 225170 RETAINER, WIRE
7329 4625 SCREW
741 262932 GEAR, TIMING 757 213998 LINK, COUNTERWEIGHT 758 499994 COUNTERWEIGHT 759 230787 PIN, COUNTERWEIGHT 761 94593 SCREW, COUNTERWEIGHT
783 693713 GEAR, PINION 783A 693059 GEAR, PINION 783B 693058 GEAR, PINION
789 497708 WIRE ASSY
801 497626 CAP, DRIVE
802 497607 P/N CONFLICT - CHECK WITH SUPPLIER
803 497604 HOUSING, STARTER
830 94555 STUD, ROCKER ARM
847 496415 P/N CONFLICT - CHECK WITH SUPPLIER
851 224110 TERMINAL, IGNITION CABLE
Page 24
7169A99 (1999) Page 24 of 40 ENGINE ASSY.
Ref # Part Number Qty Description
868 499236 SEAL, VALVE
871 262835 BUSHING, GUIDE (INTAKE & EXHAUST)
875 693686 BASE, CLEANER
877 393456 DIODE & CONNECTOR ASSY
878 393362 HARNESS, ALTERNATOR
914 94863 SCREW
921 225511 HOUSING, BLOWER
934 94627 SCREW, SEMS 3/4"
940 94906 SCREW
947 497672 SOLENOID
958 494768 VALVE, SHUT-OFF
967 272403 ELEMENT, AIR CLEANER
968 692139 COVER, CLEANER
975 495933 BOWL ASSEMBLY, CARBURETOR
977 690192 GASKET SET, CARBURETOR
987 281166 SEAL, THROTTLE SHAFT
1005 281400 FAN, FLYWHEEL 1006 224413 RETAINER, FAN 1019 690180 LABEL KIT 1022 272475 GASKET, COVER 1023 691192 COVER, ROCKER 1024 499054 PUMP, OIL 1026 494432 ROD, PUSH, INTAKE
1026A 495136 ROD, PUSH, EXHAUST
1029 224554 ARM, ROCKER 1033 690190 VALVE, OVERHAUL KIT 1034 495248 GUIDE ASSEMBLY, PUSH ROD 1036 692468 LABEL KIT, EMISSION 1044 94673 SCREW, SHOULDER, HEX HEAD 1051 263080 RETAINER 1058 273683 OWNER'S MANUAL 1090 497605 P/N CONFLICT - CHECK WITH SUPPLIER 1091 281364 CAP, LIMITER
311707-0026-E1 REPLACEMENT ENGINE
Page 25
7169A99 (1999) Page 25 of 40 ENGINE CTRL, MUFFLER, TANK
Page 26
7169A99 (1999) Page 26 of 40 ENGINE CTRL, MUFFLER, TANK
Ref # Part Number Qty Description
1 140310 CONTROL THROTTLE 2 17720410 SCREW LT 3 PARTSIMAGE REFER TO PARTS IMAGE 3 SUPPLIER CHECK WITH SUPPLIER
4 137352 MUFFLER 13 165291 SUB= 272293 14 13280324 PIPE NIPPLE 15 13200300 ELBOW 16 11050600 LOCKWASHER 23 159880 SHIELD.BRN/DBR.GD 29 137180 SUB= 532137180 31 109202X TANK.FUEL.LT. 32 140527 CAP ASM FUEL 33 123487X HOSE CLAMP 35 17490512 SCREW 37 137040 LINE FUEL 38 SUPPLIER CHECK WITH SUPPLIER 40 124028X SUB= 532124028 44 17490412 SCREW HEX CRT 46 19091416 WASHER 62 10040500 LOCKWASHER 72 71070512 SCREW 78 17490620 SCREW 81 128861 NUT
Page 27
7169A99 (1999) Page 27 of 40 MOWER DECK
Page 28
7169A99 (1999) Page 28 of 40 MOWER DECK
Ref # Part Number Qty Description
1 164961 "HOUSING ASSY.42"""
2 72140506 BOLT
3 138017 BRKT ASM SWAY BAR
4 138440 BRKT DECK SW BAR
5 4939M SUB= 85902
6 130832 SUB= 130833
8 850857 BLADE BOLT
9 10030600 SUB= 10040600 10 140296 WASHER.HARD.BLADE 11 134149 "BLADE.42"" MULCHER" 12 129895 BEARING.BALL 13 137645 SUB= 137646 14 128774 HSG ASM MANDREL 15 110485X BEARING 16 140329 STRIPPER RND MWR 17 72110610 BOLT RDHD 3/8-16 18 72140505 BOLT 19 132827 BOLT SHD 5/16-18 20 159770 BAFFLE VORTEX 42 21 73680500 SUB= 73690500 22 134753 STIFFENER BRKT 23 131267 DEFLECTOR BRKT 24 105304X CAP-SLEEVE LT 25 123713X SPRING TORSION 26 110452X NUT PUSH M 27 130968 DEFLECTOR.SHIELD 28 19111016 WASHER 29 131491 HINGE ROD 30 157722 "SCREW-THD ROLL,WA" 31 129963 WASHER 32 153535 PULLEY.MANDREL.42 33 137266 SUB= 139729 34 72110614 BOLT 35 133835 XMAS TREE FASTNER 36 131494 FLAT IDLER PULLEY 37 19131316 WASHER 40 73680600 SUB= 73690600 41 133551 PIVOT ROD 43 140083 ROD CLUTCH W/NIBS 44 140088 GUARD MAND LH BLK 45 4497H RETAINER M 46 137729 SCREW.1/4-20X5/8 48 133944 HARD SMALL WASHER 49 155066 ROLLER ASM-CAM 50 131340 SHOULDER BOLT 51 69180 LOCKNUT 52 139888 BOLT.SHLD.5/16-18 53 131845 BRAKE PAD ARM ASM 54 133943 HARDENED WASHER 55 155046 ARM-IDLER 56 122052X SPACER RETAINER 58 140086 SPRING TORSN BRAK 59 141043 GUARD IDLER TUV 67 162132 KNOB.RD.7/16-14 68 144200 BELT.V.T-PATH 71 142427 ROD CLUTCH 38/42 72 131870 RETURN SPRING 73 127847 CLUTCH ARM SECOND
Page 29
7169A99 (1999) Page 29 of 40 MOWER DECK
Ref # Part Number Qty Description
74 121748X WASHER 75 12000029 RING 76 128903 SHOULDER BOLT 77 127845 SPRING KEEPER 78 160570 LEVER.ASM.CLUTCH 79 127498 BUSHING 80 153701 SPRING.CLUTCH.MWR 81 73350600 NUT 82 142028 TRUNION ADJ 83 120958X WASHER 84 156084 "KEEPER-BELT,FIXED" 85 72140620 BOLT 92 73800600 NUT
111 155197 BRACKET.GWHL.LH. 112 155198 BRACKET.GWHL.RH. 113 17490512 SCREW 114 73510500 NUT 115 72110504 SUB= 872110504 116 4898H BOLT M 117 105455X WHEEL.GAGE.BLK.PL 118 73930600 LOCKNUT 119 19121414 WASHER 120 19171512 WASHER 121 143723 BRACKET.EXTRD.GWL 128 153390 WASHER.FELT. 132 19132203 WASHER GT 141 6266H WASHER .T
130794 MANDREL ASM 164963 MOWER.DECK.COMPLETE
Page 30
7169A99 (1999) Page 30 of 40 PEERLESS TRANSAXLE
Page 31
7169A99 (1999) Page 31 of 40 PEERLESS TRANSAXLE
Ref # Part Number Qty Description
1 772147 TRANSAXLE COVER
2 780086A NEEDLE BEARING 5/8" ID
3 770128 TRANSAXLE CASE
4 776395 COUNTERSHAFT
5 776409 OUTPUT SHAFT
6 778364 SPUR GEAR (38 TEETH)
6A 778369 SPUR GEAR (15 TEETH)
7 778330 SPUR GEAR (11 TEETH)
8 792180 SHIFT KEY
8A 792047 KEY, WOODRUFF
9 784352 COLLAR, SHIFTER 10 784378 SHIFT ROD & FORK 11 778334 BEVEL GEAR (30 TEETH) 12 778309 INPUT BEVEL PINION (13TEETH) 13 778368 BEVEL GEAR (13 TEETH) 14 778368 BEVEL GEAR (13 TEETH) 15 778370 RING GEAR (43 TEETH) 17 786188 DRIVE PIN 18 786102 SPACER, NEUTRAL 20 792077A BALL 21 792078 SCREW, 3/8-16 X 3/8" 22 792079 SPRING 25 792073A SCREW
25A 792177 SCREW 1/4-20 X 1-3/8"
26 792125 RING RETAINER 27 792035 RING, RETAINER 28 788040 RETAINING RING 29 780072 WASHER THRUST
29A 780160 WASHER 29B 780051 WASHER THRUST 29C 780199 P/N CONFLICT - CHECK WITH SUPPLIER
30 780108 WASHER THRUST 31 780001 WASHER
31A 780195 FLAT WASHER
32 788083 OIL SEAL 5/8" 34 780194 BUSHING 9/16" 35 780193 FLANGED BUSHING 5/8" ID
35A 780197 FLANGED BUSHING 3/4"
36 790075 BRAKE DISC 37 790007 PLATE BRAKE PAD 38 799021 BRAKE PAD 39 786026 PIN DOWEL 40 792076A WASHER
41A 790079 BRAKE LEVER
42 792073A SCREW
42A 792085A SCREW, 1/4-20 X 2-1/4
43 792075 LOCKNUT 5/16-24 44 790025 HOLDER BRAKE PAD 45 786066 SPACER 46 786086 BRKT BRAKE LEVER 47 774690 AXLE 48 774691 AXLE 49 778356 SPUR GEAR (29 TEETH) 50 778338 SPUR GEAR (27 TEETH) 51 778354 SPUR GEAR (23 TEETH) 52 778352 SPUR GEAR (19 TEETH) 53 778350 SPUR GEAR (16 TEETH) 54 778346 SPUR GEAR (15 TEETH)
Page 32
7169A99 (1999) Page 32 of 40 PEERLESS TRANSAXLE
Ref # Part Number Qty Description
56 778355 SPUR GEAR (11 TEETH) 57 778337 SPUR GEAR (13 TEETH) 58 778353 SPUR GEAR (17 TEETH) 59 778351 SPUR GEAR (21 TEETH) 60 778349 SPUR GEAR (24 TEETH) 61 778345 SPUR GEAR (25 TEETH) 65 780189 WASHER 66 776422 INPUT SHAFT 67 776396 SHIFTER & BRAKE SHAFT 69 792170 RETAINING RING 70 786187 SPACER .890 71 788069 SEAL SQUARE CUT
71B 788092 "O" RING
76 780090 WASHER, THRUST 77 788078A INVERTED RETAINING RING 79 792144 SPRING 82 778333 BEVEL & SPUR GEAR (30 & 13 TEETH) 83 778338 SPUR GEAR (27 TEETH) 85 792154 OIL FILL PLUG 87 788089A OIL SEAL
150 788093A LIQUID GASKET RTV SILICONE 157 788088A OIL SEAL 180 730229A GEAR OIL 80W90 900 794712 REPLACEMENT TRANSAXLE
Page 33
7169A99 (1999) Page 33 of 40 SCHEMATIC
Page 34
7169A99 (1999) Page 34 of 40 SCHEMATIC
Ref # Part Number Qty Description
REFER REFER TO IMAGE
Page 35
7169A99 (1999) Page 35 of 40 SEAT ASSY
Page 36
7169A99 (1999) Page 36 of 40 SEAT ASSY
Ref # Part Number Qty Description
1 127427 SUB= 140119
2 140551 BRACKET PVT SEAT
3 74760616 BOLT
4 19131610 WASHER PM
5 145006 CLIP.PUSH-IN.HING
6 73800600 NUT
7 124181X SPRING COMPRESSIO
8 17490616 SCREW GTV
9 19131614 WASHER 10 155925 PAN-SEAT 12 121246X BRKT SWITCH 13 121248X BUSHING 14 72050412 BOLT-RD HD SQ NK 15 134300 SPLIT SPACER 16 121250X SPRING 17 123976X SUB= 73900400 21 153236 "BOLT,SHOULDER" 22 73800500 NUT 23 74780814 BOLT 24 19171912 WASHER 25 127018X "BOLT,SHOULDER" 26 10040800 LOCKWASHER
Page 37
7169A99 (1999) Page 37 of 40 STEERING ASSY
Page 38
7169A99 (1999) Page 38 of 40 STEERING ASSY
Ref # Part Number Qty Description
1 140044 WHEEL STR AYP BLK
2 154427 AXLE ASM
3 156483 SPINDLE.ASM.LH
4 157473 "SPINDLE ASM,RH"
5 6266H WASHER .T
6 121748X WASHER
7 19272016 WASHER
8 12000029 RING
9 3366R COL. SRTG. BEAR. 10 156438 DRAGLINK-STAMPED 11 10040600 LOCKWASHER 13 154779 BEARING AXLE 15 73901000 "NUT-LOC,FLANGE LT" 17 156546 SHAFT ASM STEERIN 18 57079 THRUST WASHER 19 160395 SUPPORT.SHAFT.STEER 22 165857 SCREW.HX.WSH.HD 23 165851 SHAFT.ASM.PITMAN 25 154406 BRKT-STEERING 26 126847X BUSHING.DRAGLINK 27 136874 GEAR SECTOR 28 19131416 WASHER 29 17490612 SCREW 30 76020412 COTTER PIN 32 130465 TIE ROD 36 155099 BUSHING.STEERING 37 152927 "SCREW-TT,10-32 FL" 38 140045 CAP STEER AYP 39 19133808 WASHER T 40 7810H GRIPCO NUT 41 100711L ADAPTER LT 42 145054 BOOT.STEER.PL 43 121749X WASHER 44 153720 EXT SHAFT STEERIN 46 121232X CAP 47 6855M ZERK M 51 73800500 NUT 54 74780520 BOLT 62 167902 KIT.STEER.ASM 63 74780616 BOLT 65 154780 SPACER AXLE 66 154404 "BEARING-ARM,PITMA" 67 74781044 BOLT 68 154429 BRACE AXLE 79 19132012 WASHER 80 74950612 BOLT.HX.NYLON3/8-16X3/
Page 39
7169A99 (1999) Page 39 of 40 WHEELS AND TIRES
Page 40
7169A99 (1999) Page 40 of 40 WHEELS AND TIRES
Ref # Part Number Qty Description
1 59192 VALVE CAP
2 65139 VALVE STEM LT
3 106222X SUB= 122073X
4 PARTSIMAGE REFER TO PARTS IMAGE
4 59904 TUBE.5.3/4.5/6
5 106732X427 "RIM ASM 6"" FRT"
6 278H FITTING LT
7 9040H "FLANGE, BEARING"
8 106108X427 "RIM AS 8"" REAR"
9 106268X SUB= 122074X 10 PARTSIMAGE REFER TO PARTS IMAGE 10 7152J TUBE.18X9.5-8 11 104757X HUB CAP
144334 SEALANT.TIRE 10 OZ. TUBE
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