AYP 271491-1 User Manual

SCHEMATIC
TRACTOR -- MODEL NUMBER 271491
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
SOLENOID
S
M
A1
A2
CLUTCH / BRAKE
(PEDAL UP)
HOUR
METER
(OPTIONAL)
FUEL
BLUE
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LINE
ORANGE
WHITE
ATT'MENT CLUTCH
(CLUTCH OFF)
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
WHITE
IGNITION
UNIT
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
ALTERNATOR
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L
NONE
NONE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
HEADLIGHTS
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
29
ELECTRICAL
24
REPAIR PARTS
TRACTOR -- MODEL NUMBER 271491
22
21
42
41
33
30
27
43
27
25
27
27
26
40
16
16
48
8
52
29
28
27
90
2
30
ELECTRICAL
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 8 176689 Box Battery Fender 16 176138 Switch, Interlock 21 175685 Harness, Light Socket (Includes 4152J) 22 4152J Bulb, Light 24 4799J Cable, Battery, 6 Gauge, Red, 11" 25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 UNC 28 4207J Cable, Ground, 6 Gauge, Black, 12" 29 121305X Switch, Plunger 30 175566 Switch, Ignition 33 140401 Key, Ignition 40 179720 Harness, Ignition 41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2 42 131563 Cover, Terminal, Red 43 178861 Solenoid 48 140844 Adaptor Ammeter Rectangular 52 141940 Protection Wire Loop 89 180449 Cover Termina l Battery
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
31
TRACTOR -- MODEL NUMBER 271491
CHASSIS AND ENCLOSURES
26
30
25
31
3
24
26
209
18
25
17
212
29
24
5
5
58
53
12
51
28
52
55
57
208
33
206
26
11
3
35
10
2
3
15
209
9
209
8
209
6
16
37
3
205
38
35
38
34
26
205
1
145
37
54
13
208
32
TRACTOR -- MODEL NUMBER 271491
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174620 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 174643X014 Saddle Slkscr Flt LT 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 10 72140608 Bolt Rdhd Sqnk 3/8-16unc X 1 11 174996 Panel Dash LH 12 145660 Clip Tinnerman Grille P/L 13 172105X010 Panel Slkscr Dash RH 15 74180512 Screw Mach TRHD 5/16-18 unc x 3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639X417 Hood Asm 18 126938X Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 25 19131312 Washer 13/32 X 13/16 x 12 Ga 26 73680600 Nut Hex Lock W/Ins. 3/8-16 Unc 28 179777 Grille/Lens Asm 29 150209X599 Lens Headlight Bar Clear 30 169465X417 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X417 Footrest Pnt Lh 34 179717X417 Footrest Pnt Rh 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 175710 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex w/Ins 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket, Grille LH 54 161464 Screw 55 144696 Bracket, Grille RH 57 74780412 Bolt Hex 1/4-20 x 3/4 58 150127 Air Duct P/L 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 156494 Insert Lens Reflective
- - 5479J Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
33
GROUND DRIVE
TRACTOR -- MODEL NUMBER 271491
10
14
112
77
15
13
52
96
52
21
250
119
57
8
76
59
61
56
41
5
18
62
6
35
29
38
39
36
34
28
22
12
7
12
18
113
11
30
32
4
3
79
170
6
6
250
119
77
1
75
51
32
30
52
24
19
25
2
74
78
51
37
119
66
64
63
65
49
27
27
212
47
120
50
36
35
70
116
55
202
150
48
151 51
53
34
GROUND DRIVE
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle Dana D4360-139
(Order parts from transaxle
Manufacturer) 2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley Transaxle 18/20" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap Torque 30 Degrees 6 17060512 Screw 5/16-18 x 3/4 7 162240 Bracket Saddle Shift T/a 8 131679 Rod Shf Sdl LY/YT Str Blk 10 76020416 Pin Cotter 1/8 x 1 Cad 11 105701X Washer Plate 388 Sq Hole 12 19151216 Washer 15/32 x 3/4 x 16ga 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 14 10040400 Washer Lock Hvy Helical 1/4 15 74490544 Bolt Hex Flghd 5/16-18 x Gr. 5 18 74780616 Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 19 73800600 Nut Lock Hex W/Ins. 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 27 76020412 Pin Cotter 1/8 x 3/4 Cad 28 175765 Rod Brake Parking Lt/Yt 29 71673 Cap Brake Parking 30 174973 Bracket Mtg Transaxle 32 74760512 Bolt Hex Hd 5/16-18unc x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga 37 1572H Pin Roll 3/16 x 1" 38 179114 Pulley Composite Flat 39 74760648 Bolt Fin Hex 3/8-16 UNC x 3 Gr. 5 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Asm. Clutch 49 123205X Retainer Belt Style Spring
KEY PART NO. NO. DESCRIPTION
50 74760624 Bolt Hex Hd 3/8-16unc x1-1/2 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Crown Lock 5/16-18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3/8-16 x 1-1/4 57 160855 V-Belt Gd Drive 9530 59 169691 Keeper Belt Centerspan 61 17120614 Screw 3/8-16 x .875 62 8883R Cover Pedal Blk Round 63 175410 Pulley Eng Cl Cable 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hlcl Spr 7/16 66 154778 Keeper Belt Engine FP 70 134683 Guide Belt Mower Drive RH 74 109502X Spacer Axle 75 121749X Washer 25/32 x 1-1/4 x16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865 78 121748X Washer 25/32 x1-5/8 x 16 Ga 79 2228M Key Woodruff #9 3/16 x 3/4 96 4497H Retainer Spring 1 112 19091210 Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque LH LT 116 72140608 Bolt 3/8-16 x 1 119 19131016 Washer 13/32 x 5/8 x 16 Ga 120 73900600 Nut Lock Flg 3/8-16 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 178394 Keeper Belt Transaxle Gear 202 72110614 Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5 212 145212 Nut Hex Flange Lock 250 17060612 Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
35

STEERING

TRACTOR -- MODEL NUMBER 271491
38
12
39
1
41
42
37
44
51
37
36
54
91
43
68
29
15
15
15
88
71
29
17
82
29
46
8
6
9
2
7
9
5
3
40
47
85
11
10
68
13
65
46
8
85
32
26
28
30
67
67
67
6
9
47
7
9 5
4
43
43
6
8
36
STEERING
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 140044X428 Steering Wheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink 11 10040600 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 13 136518 Spacer Bearing Axle Front 15 145212 Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw, 3/8-16 x 3/4 30 76020412 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 38 140045X428 Cap, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 7810H Gripco Nut 41 100711L Adaptor, Steering Wheel 42 145054X428 Boot, Steering 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 180460 Shaft Extension Steering 46 121232X Cap, Spindle 47 6855M Fitting, Grease 51 73540400 Nut 1/4-28 54 71130420 Bolt Hex 1/4-28 x 1-1/4 63 74780616 Bolt Fin Hex 3/8-16 x 1-1/4 65 160367 Spacer Brace Axle 67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree 88 175118 Shoulder Bolt 91 175553 Clip Steering
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
37

ENGINE

TRACTOR -- MODEL NUMBER 271491
2
32
3
72
1
81
78
38
16
44
46
14
78
62
13
4
31
33
40
29
OPTIONAL EQUIPMENT
Spark Arrester
33
37
45
23
38
ENGINE
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 170551 Control Th/ch 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - Engine Briggs Model 287707-1259-E1
(Order parts from Engine Manufacturer) 4 137352 Muffler 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield Browning 29 137180 Kit Spark Arrestor (Flat Scrn) 31 109202X Tank Fuel Front 1 25 32 140527 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20" 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 x 7/8 x 16 ga 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hexhd Cap 5/16-18 x 3/4 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 UNC
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
39
SEAT ASSEMBLY
14
TRACTOR -- MODEL NUMBER 271491
1
8
9
7
10
8
9
7
5
6
22
24
16
25
15
11
13
17
KEY PART NO. NO. DESCRIPTION
1 127427 Seat 2 140551 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc x 1 4 19131610 Washer Flat 13/32 x1 x10 Ga 5 145006 Clip Push-In Hinged 6 73800600 Locknut Hex W/Wsh 3/8-16 7 124181X Spring Seat Cprsn 2 250 Blk 8 17000616 Screw 3/8-16 x 1 9 19131614 Washer 13/32 x 1 x 14 Ga 10 174894 Pan Seat 11 166369 Knob Seat Adj. Wingnut 12 121246X Bracket Mounting Switch
12
2
21
5
4
3
KEY PART NO. NO. DESCRIPTION
13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1/4-20x1-1/2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 21 171852 Bolt Shld 5/16-18 Unc 22 73800500 Nut Lock Hex W/Ins 5/16-18 24 19171912 Washer 17/32 x1-3/16x12 Ga 25 127018X Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
40
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 271491
7
8
5
13
13
11
19
31 32
31 32
13
12
20
5
20
1
4
20
18
17
16
15
3
4
6
13
19
2
6
20
15
42
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner W/plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion Blk Zinc 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
43
MOWER DECK
TRACTOR -- MODEL NUMBER 271491
152
151
158
1
21
153
157
154
153
109
67
156
55
123
155
54
89
107
69
122
89
40
42
56
38
113
146
36
108
89
40
150
45
30
36
33
31
53
32
148
68
2
110
21
88
87
26
28
25
24
96
97
21
2
2
86
16
3
2
15
29
14
21
23
5
6
4
19
21
149
13
11
10
27
9 8
44
MOWER DECK
TRACTOR -- MODEL NUMBER 271491
KEY PART NO. NO. DESCRIPTION
1 170280 Mower Housing Assembly 2 72140506 Bolt, Carriage 5/16-18 x 3/4 3 138017 Bracket Asm. Fram Sway Bar 4 169970 Bracket, Asm. Deck Sway
Bar 5 4939M Retainer, Spring 6 178024 Bar Sway Deck 8 850857 Bolt, Hex 3/8-24 x 1-1/4 Gr 8 9 10030600 Washer, Lock, Hlcl Sprg 3/8 10 140296 Washer, Hard Blade Mower
Vented 11 134148 Blade, Mower, Mulching 38" 13 137645 Shaft and Bearing Assembly
(Includes Key Number 15) 14 128774 Mandrel Housing, Vented 15 110485X Ball Bearing, Mandrel 16 174493 Stripper, Mower, Vented 19 132827 Bolt, Shoulder 21 73680500 Nut, Crownlock 5/16-18 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 3/4 x 16 Ga 29 106735X Rod, Hinge 30 173984 Screw, Thdro 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 178342 Nut, Flangelock 9/16 36 131494 Pulley, Idler, Flat 40 73680600 Nut Crownlock 3/8-16 45 4497H Retainer, Spring 53 130840 Brake Assembly 54 133943 Washer Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer
KEY PART NO. NO. DESCRIPTION
67 149846 Knob 68 144200 Belt 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga 96 74930620 Bolt 3/8-16 x 1-1/4 97 73930600 Nut Centerlock 3/8-16 107 133502 Spacer, Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Head 3/8-16 x2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-18 x 3/4 122 131289 Rod, Brake, LH 123 169971 Rod, Brake, RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch 152 172758 Cable Clutch 38 In 153 169674 Washer Flat 3/8” Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 17720408 Screw Hex Thd Cut
1/4-20 x 1/2
- - 130794 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included)
- - 171665 Replacement Mower, Complete
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
45
DECALS
TRACTOR -- MODEL NUMBER 271491
4
1
2
15
12
KEY PART NO. NO. DESCRIPTION
1 177097 Decal Lower Dash 2 176396 Decal Engine 3 171828 Decal Hood 4 171829 Decal Fender 5 145005 Decal Battery Danger 7 171830 Decal Steering 8 156867 Decal, Oper sdl P/L Gear 11 156439 Decal Fender Dnger
3
3
1
7
11
5
8
13
KEY PART NO. NO. DESCRIPTION
12 181249 Decal, Clutch/Brake Eng 13 146046 Decal V-Belt Dr Sch tractor 15 136832 Decal V-Belt sch
- - 138311 Decal Handle Lft Height
- - 182989 Owner’s Manual, English
- - 182990 Owner’s Manual, Spanish
Adjust (Lift Handle)
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (front Wheel
8 106108X427 Rim Asm 8"rear White Service
11
9 124635X Ti re Rear 10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
Only)
41
Loading...