Ayp 259724 User Manual

Page 1
SCHEMATIC
TRACTOR -- MODEL NUMBER 259724
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
SOLENOID
S
M
A1
A2
CLUTCH / BRAKE
(PEDAL UP)
HOUR
METER
(OPTIONAL)
FUEL
BLUE
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LINE
ORANGE
WHITE
ATT'MENT CLUTCH
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
WHITE
(CLUTCH OFF)
IGNITION
UNIT
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
ALTERNATOR
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L NONE NONE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
BROWN
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
29
Page 2
REPAIR PARTS
TRACTOR -- MODEL NUMBER 259724
ELECTRICAL
24
27
27
43
42
25
41
27
27
26
2221
40
16
16
33
30
48
8
27
2
1
52
29
28
30
Page 3
ELECTRICAL
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 144925 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery 16 153664 Switch Interlock Push-In 21 166181 Harness Socket Light W/4152J 22 4152J Bulb Light #1156 24 108423X Cable Battery 6ga 161" red 25 146147 Cable Battery 6 Ga W/16 Wir red 26 175158 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga 12" black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 178437 Harness Ign 41 71110408 Bolt Blk Hex 1/4-20unc x 1/2 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter Rectangular 52 141940 Protection Wire Loop
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
31
Page 4
TRACTOR -- MODEL NUMBER 259724
CHASSIS AND ENCLOSURES
212
208
26
30
31
25
17
24
29
18
24
25
26
3
11
209
9
15
209
5
5
209
8
209
53
12
51
28
54
52
55
57
33
26
206
6
16
3
35
37
10
2
205
38
3
38
3
35
34
26
205
1
13
145
37
208
32
Page 5
TRACTOR -- MODEL NUMBER 259724
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174620 Chassis Lt Stamping 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 174643X013 Saddle SLKSCRE FLT SDL 8 155138 Clip Retainer Slide-on 9 168347X011 Dash Slkscr Plm Mech Sym 10 72140608 Bolt RdHd Sqnk. 3/8-16 x 1 11 155927 Panel Asm. Dash Lh 12 145660 Clip Tinnerman Grille P/L 13 172107X010 Panel Dash Rh 15 74180512 Screw Mach Trhd 5/16-18unc x 3/4 16 73510500 Nu Keps 5/16-18unc 17 159639X550 Hood Pnt Steel Private Label 18 126938X Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 25 19131312 Washer 13/32 x 13/16 x 12 Ga. 26 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 28 157373 Grill Private Lable Blk 29 140273X599 Lens Grille Private label 30 169465X550 Fender Pnt 31 136619 Bracket Fender Support 33 105476X550 Footrest Pnt. Lh 34 105475X550 Footrest Pnt. Rh 35 72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 38 175710 Bracket Asm. Pivot Mower Rear 51 73800400 Nut Lock Hex W/Ins. 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket Grille LH 54 161464 Screw Hex Wshd #8-18 x 7/8 55 144696 Bracket, Grille RH 57 74780412 Bolt Fin Hex 1/4-20 x 3/4 145 156524 Rod Pivot Chassis /Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 TT 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 BL 212 156229 Insert Lens Reflect
- - 5479J Plug Button Blk .359 Dia. Choke
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
33
Page 6
GROUND DRIVE
TRACTOR -- MODEL NUMBER 259724
10
14
112
77
145
13
52
96
52
21
61
26
57
8
76
59
61
56
41
42
5
18
6
62
35
29
40
38
42
39
36
34
28
22
12
7
12
18
113
11
30
32
4
3
79
170
6
6
26
77
1
75
61
25
51
32
30
52
24
19
26
2
74
78
51
37
26
66
64
63
65
27
27
49
47
120
212
50
36
35
70
116
55
202
150 48
151 51
53
34
Page 7
GROUND DRIVE
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 – – – – Transaxle Peerless 205-544C
2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley Transaxle 18/20" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap Torque 30 Degrees 6 17060512 Screw 5/16-18 x 3/4 7 162240 Bracket Saddle Shift T/a 8 131679 Rod Shf Sdl LY/YT Str Blk 10 76020416 Pin Cotter 1/8 x 1 Cad 11 105701X Washer Plate Shf 12 19151216 Washer 15/32 x 3/4 x 16ga 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 14 10040400 Washer Lock Hvy Helical 1/4 18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr.5 19 73800600 Nut Lock 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 27 76020412 Pin Cotter 1/8 x 3/4 Cad 28 175765 Rod Brake Parking Lt/Yt 29 71673 Cap Brake Parking 30 174973 Bracket Mtg Transaxle 32 74760512 Bolt Fin Hex 5/16-18 x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga 37 1572H Pin Roll 3/16 x 1" 38 165936 Pulley Composite Flat 39 74760648 Bolt Rdhd 3/8-16unc x 3 Gr.5 40 175461 Spacer Split 395 x 59 Bzp 41 175556 Keeper Belt Idler 42 19131312 Washer 13/32 x 13/16x12 Ga 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grn Drv Stl 49 123205X Retainer Belt Style Spring
(Order parts from transaxle manufacturer)
13/32 x 13/16x16 Ga
KEY PART NO. NO. DESCRIPTION
50 74760624 Bolt Hex Hd 3/8-16uncx1-1/2 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Lock 5/16-18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060616 Screw 3/8-16 x 1 57 130801 V-Belt Gd Drive 59 169691 Keeper Belt Center Span 61 17060612 Screw 3/8-16 x 3/4 62 8883R Cover Pedal Blk Round 63 175410 Pulley Engine 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hvy Hlcl
Spr 7/16 66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower Drive RH 74 137057 Spacer Axle 75 121749X Washer 25/32 x1 1/4 x 16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865 78 121748X Washer 25/32 x 1-5/8 x 16ga 79 2228M Key Woodruff #9 3/16 x 3/4 96 4497H Retainer Spring 112 19091210 Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque 116 72140608 Bolt Rdhd Sq Neck
3/8-16 x 1 120 73900600 Nut Lock 3/8-16 145 74490540 Bolt Hex Flghd 5/16-18 Gr. 5 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x 2 x 10 Ga 170 173898 Keeper Belt Transaxle Gear 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4
Gr. 5 212 145212 Nut Hex Flange Lock
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
35
Page 8
STEERING
TRACTOR -- MODEL NUMBER 259724
38
63
11
39
1
41
42
37
37
36
44
51
91
43
29
68
29
15
15
54
88
71
29
17
82
29
15
46 8
6
9
2
7 9
5
3
40
47
85
11
10
68
13
65
46
8
85
32
26
28
30
67
67
67
6
9
47
7
9
5
4
43
43
6
8
36
Page 9
STEERING
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 140044 Steering Wheel 2 154427 Front Axle Asm 3 169840 Spindle Asm Lh 4 169839 Spindle Asm Rh 5 6266H Washer Thrust .75 x 1.230 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 RingKlip #T5304-75 9 3366R Bearing Col Strg Blk 10 175121 Draglink 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer Brg Axle Front 15 145212 Nut Hexflange Lock 17 177876 Shaft Asm Strg 26 126847X Bushing LInk Drag Blk LR 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17060612 Screw 3/8-16 x 3/4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19.75 Mech 36 155099 Bushing Strg. 5/8 ID Dash 37 152927 Screw 38 140045 Insert, Steering Wheel 39 19133812 Washer 13/32 x 2-3/8 x 12 Ga. 40 7810H Nut Lock Center 3/8-24 41 100711L Adaptor Wheel Strg. 42 145054X428 Boot Steering Dash P/L MTL Blk 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 153720 Extension Steering Non-adjust 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 51 73800500 Nut Lock Hx W/Ins 5/16-18unc 54 74780520 Bolt Fin Hex 5/16-18unc 63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 65 160367 Spacer Axle 67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Brace Axle 71 175146 Steering Asm. 82 169835 Bracket Susp Chasis Front 85 133835 Fastner Christmas Tree 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
37
Page 10
ENGINE
TRACTOR -- MODEL NUMBER 259724
2
32
3
1
78
16
78
44
46
81
38
14
13
4
62
85
31
40
33
37
33
23
29
OPTIONAL EQUIPMENT
Spark Arrester
45
38
Page 11
ENGINE
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 170864 Control Th/ch LH Flag 2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - - Engine Tecumseh, Model No. OHV 135
(Order parts from engine manufacturer) 4 156700 Muffler 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield Browning/Debris Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 109202X Tank Fuel Front 1 25 32 140527X Cap Asm Fuel Top Vented 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20" 38 148315 Plug Oil Drain 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17490412 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 17000612 Screw 3/8-16 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 ga 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 UNC 85 123528X Bolt Hex
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
39
Page 12
SEA T ASSEMBLY
14
TRACTOR -- MODEL NUMBER 259724
1
8
9
7
10
8
9 7
5
6
22
24
5
26
16
25
15
23
13
17
12
KEY PART NO. NO. DESCRIPTION
1 127426X Seat 2 140551 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer Flat 13/32 X 1X10 Ga 5 145006 Clip Push-In Hinged 6 73800600 Nut Crownlock 3/8-16 UNC 7 124181X Spring Seat Cprsn 2 250 Blk 8 17000616 Screw 3/8-16 X 1-1/2 9 19131614 Washer 13/32 X 1 X 14 Ga 10 174894 Pan Seat 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1/4-20x1-1/2
2
21
4
3
KEY PART NO. NO. DESCRIPTION
15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 21 171852 Bolt Shld 5/16-18 Unc-2A 22 73800500 Nut Crown Lock Hex 5/16-18 23 71110814 Bolt Hex Black 24 19171912 Washer 17/32 X1-3/16X12 Ga 25 127018 Bolt Shoulder 26 10040800 Washer Lock Hvy Hlcl 1/2
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
40
Page 13
DECALS
TRACTOR -- MODEL NUMBER 259724
5
9
2
15
12
KEY PART NO. NO. DESCRIPTION
1 156867 Decal Oper P/L Eng 2 64-1726-29 Decal Engine HP 3 164578 Decal Hood Rh 4 164579 Decal Hood Lh 5 162398 Decal Ins Strg Whl 8 164424 Decal Panel Dash 9 171448 Decal Fender Logo 10 145005 Decal Battery Dngr/Psn 11 156439 Decal Danger Fender
3
21
4
11
8
10
1
18
KEY PART NO. NO. DESCRIPTION
12 4900J Decal Clutch/brake English 15 136832 Decal Mower Drive Schem 38 18 163128 Decal Mower Enviro 21 162392 Decal Grille Logo
- - 138311 Decal Lift Handle
- - 179186 Manual Owners English
- - 179187 Manual Owners Spanish
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
11
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Value Tire 2 65139 Stem Value 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Inner Front #35060 5 106732X427 Rim Asm 6"front White
Service 6 278H Fitting Grease 7 9040H Bearing Flange 8 106108X427 Rim Asm 8"rear White Service 9 124635X Tire R Ts 18x8 5-8 Service 10 7152J Tube Rear 9 5 X 8 Service 11 104757X Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire (10 oz. tube)
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
41
Page 14
LIFT ASSEMBL Y
TRACTOR -- MODEL NUMBER 259724
7
8
5
13
13
11
19
31 32
31 32
13
4
12
19
20
5
20
1
4
20
18
17
16
15
3
2
6
6
13
20
15
42
Page 15
LIFT ASSEMBL Y
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon Blk 629 Id 7 109413X Grip Handle bicycle Matte 8 124526X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion Blk Zinc 18 73800800 Nut Lock W/Wsh 1/2-13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift Spherical 32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
43
Page 16
MOWER DECK
TRACTOR -- MODEL NUMBER 259724
152
151
158
21
1
153
157
154
153
109
67
156
55
123
155
54
89
107
69
122
89
40
42
56
3
8
113
146
36
150
45
89
40
108
36
30
33
31
53
32
148
68
2
110
21
88
87
26
28
25
24
96
97
21
2
2
86
16
3
2 15
29
14
21
23
5
6
4
19
21
149
13
11
27
10
9 8
44
Page 17
MOWER DECK
TRACTOR -- MODEL NUMBER 259724
KEY PART NO. NO. DESCRIPTION
1 170280 Mower Deck Assembly 2 72140506 Bolt 3 138017 Bracket Assembly,Sway Bar 4 169970 Bracket Sway Bar Deck 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9 10030600 Washer, Lock Hvy Hlcl 3/8 10 140296 Washer, Hardened 11 138497 Blade, Mower 38 13 137645 Shaft Assembly, Mandrel,
Vented 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Vented Mower Deck 19 132827 Bolt, Shoulder 21 73680500 Nut Crownlock 5/16-18 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Torsion, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 106735X Rod, Hinge 30 157722 Screw Thdrol Washer Head 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 178342 Nut, Toplock, Flanged 36 131494 Pulley, Idler, Flat 40 73680600 Nut Crownlock 3/8-16 45 4497H Retainer, Spring 53 130840 Brake Assembly 54 133943 Washer, Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer
KEY PART NO. NO. DESCRIPTION
67 106932X Knob RD 3/8-16 Plstc Thd 68 144200 Belt 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga 96 74930620 Bolt 3/8-16 x 1-1/4 97 73930600 Nut Centerlock 3/8-16 107 133502 Spacer, Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Head 3/8-16 x 2-1/2 110 142587 Upstop Deck Front 38 113 17060512 Screw 5/16-18 x 3/8 122 131289 Rod, Brake, LH 123 169971 Rod, Brake, RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch 152 172758 Cable Clutch 38 In 153 169674 Washer Flat 3/8” Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 17720410 Screw Hex Thd Cut
1/4-20x5/8
- - 130794 Mandrel Assembly (Includes Key Numbers 13-15, 17-19, 31 and 33)
- - 170317 Replacement Mower, Complete
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
45
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