A.Y. McDonald 112-3HE43 User Manual

A.Y. McDonald Mfg. Co.
Angle Dual Check Backow Preventers/Device
111 & 112 Series
Model Number Explanation
SPACE 1,2 & 3
Basic dual check valve model number:
111 = Inline valve 112 = Angle valve
SPACE 4
(–) Standard R = Reverse direction of ow W = Pentagon test plug in cap
SPACE 5
Dual check valve size: 3 = 3/4" 4 = 1"
SPACE 6
Inlet connection type:
A = Male meter thread integral B = Male meter thread union C = CTS (22) Mac-Pak compression union E = Female iron pipe integral F = Female iron pipe union G = CTS T-Series compression union H = Meter swivel integral with saddle J = Meter swivel integral K = K-Style male thread integral L = K-Style female thread union M = Male iron pipe union N = Meter female thread union P = Male iron pipe thread integral Q = K-Style male thread union S = Male meter thread with o-ring seal integral T = CTS T-Series compression integral W = Yokebox Cradle Y = Yoke style thread male integral 2 = CTS (22) Mac-Pak compression integral
SPACE 7
Outlet connection type:
A = Male meter thread integral B = Male meter thread union C = CTS (22) Mac-Pak compression union G = CTS T-Series compression union E = Female iron pipe integral F = Female iron pipe union H = Meter swivel integral with saddle K = K-Style male tread integral L = K-Style female thread union M = Male iron pipe union N = Meter female thread union P = Male iron pipe thread integral Q = CTS Q-Series compression integral R = Copper are integral T = CTS T-Series compression integral V = CTS Q-Series compression integral 2 = CTS (22) Mac-Pak compression integral
A.Y. McDONALD MFG. CO. • 4800 CHAVENELLE RD. • P.O. BOX 508 • DUBUQUE, IA 52004-0508
3210-373
Meets requirements of ASSE 1024 and CSA B64.6
Components / Repair Parts
Standard Flow Direction
O-ring
Inlet
Bottom
cartridge
check
O-ring repair part
Inlet
O-ring
repair part
O-ring
Insert spacer
repair part
Bottom
check cartridge
repair part
Outlet
Reverse Flow Direction
O-ring
Inlet
O-ring repair part
Outlet
O-ring
repair part
Outlet
SPACE 8 & 9
Sizes for inlet (8) and outlet (9) connections:
1 = 1/2" 3 = 3/4" 5 = 1 1/4" 2 = 5/8" 4 = 1" 6 = 1 1/2"
METER THREAD METER SIZE SIZE DESIGNATOIN
5/8 3/4" 3
5/8x3/4 1" 4 3/4 1" 4 1 1 1/4" 5
For Iron Yokes use the following designation:
METER THREAD METER SIZE SIZE DESIGNATOIN
5/8 - 2 5/8x3/4 - 3 3/4 - 3 1 - 4
HOW TO ORDER
UNIT REQUIRED (Example):
• Angle style valve • No test valve
• Valve size 3/4" • Outlet - FIP integral 3/4"
Meter swivel integral with
• Inlet -
saddle (5/8 x 3/4 meter)
Not all sizes or combinations are
available - contact factory.
Order Model 112-3HE43
Space 1-3
800-292-2737 • FAX 800-832-9296
Space 4
Space 5
Space 6
112
-
3
H
(Installation and test procedures on opposite side)
check
Space 7
E
Bottom
cartridge
Inlet
check cartridge
Space 8
O-ring
Outlet
Insert spacer
repair part
Bottom
repair part
Space 9
4
6/09
3
A.Y. McDonald Mfg. Co.
1. Use only for residential and mobile home supply service or individual outlets.
2. The device can be installed in any position.
3. The device shall be installed in an accessible location to facilitate the removal for servicing and testing.
4. Service lines should be thoroughly ushed before installing the device. Excessive pipe sealant or Teon tape may foul checks. A suitable strainer should be installed upstream of the device.
5. DO NOT use Vaseline ®, plumber's grease, or any other petroleum based product on seals or o-rings.
6. Insure that device is installed in proper ow direction. Refer to ow direction arrow on body.
7. Do not over-tighten O-ring cap seal or across body cylinder to avoid distortion.
8. Any sweat ttings must be completed before installing device.
9. A pressure relief valve or expansion tank is recommended downstream of device if thermal expansion conditions are possible.
10. Use only on cold water services. Protect from freezing.
11. Refer to pressure and temperature ratings on device tag.
INSTALLATION INSTRUCTIONS
FIELD INSPECTION AND TEST PROCEDURE
A. DIS-ASSEMBLY
1. Remove the device cap.
2. Remove the two check assemblies using care not to damage device components.
3. Visually inspect seals, sealing surfaces, etc. for debris or damage.
B. TESTING
1. Insert top check assembly into A.Y. McDONALD angle test kit as shown in drawing.
2. Add water to test kit level to upper red line - 42 inches (1.5 PSIG).
3. Observe water level for up to 5 minutes until water level stabilizes. Water level should not fall below lower red line - 28 inches (1.0 PSIG).
4. If water column falls below 28 inches the check assembly should be cleaned and re-tested or replaced.
5. Repeat steps B1 - B4 for bottom check cartridge.
C. RE-ASSEMBLY
1. Clean and inspect device components.
2. Check cartridge O-rings should be lightly lubricated with a NSF approved silicone lubricant.
3. Insert check assemblies into body correctly corresponding to ow direction on the device body.
4. Insert spacer and re-assemble device cap. Do not over-tighten.
42"
28"
Contact factory for
test kit.
WARNING: Beginning January 1, 2010, it is unlawful in CALIFORNIA and VERMONT to
use any product in the installation or repair of any public water system or any plumbing in a facility or system that provides water for human consumption if the wetted surface area of the product has a weighted average lead content greater than 0.25%. This prohibition does not extend to service saddles used in the state of CALIFORNIA.
A.Y. McDONALD MFG. CO. • 4800 CHAVENELLE RD. • P.O. BOX 508 • DUBUQUE, IA 52004-0508
3210-373
800-292-2737 • FAX 800-832-9296
6/09
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