Axor Microspeed Plus 60, Microspeed Plus 200, Microspeed Plus 140 Service Manual

1
Service Manual
Plus
MICROSPEED
Mcs-Plus-gb Ver.21/02/2002
The MICROSPEED PLUS series of amplifiers are marked CE because they conform to European Directives for Electromagnetic Compatibility and Low Voltage.
This manual describes the mechanical and electrical characteristics of the Microspeed Plus servoamplifier series. It is important that the installation procedures are only performed by qualified personnel in accordance with local safety guidelines. Whoever installs the equipment must follow all of the technical instructions printed in this manual. For more information, please contact AXOR's technical
department.
All rights reserved. Reproduction in whole or in part is prohibited without prior written consent of the copyright owner. All specifications are subject to change without prior written consent of the copyright owner. All specifications are subject to change without prior notification.
2
Service Manual
Plus
MICROSPEED
Index
Indice
1) Description
1.0 Security Standards ......................................................... 4-5
1.1 Introduction and Options ..............................................6-7
1.2 Technical Data ................................................................... 8
1.3 Microspeed Plus Description ......................................... 9
1.4 Drive Dimensions .......................................................10-11
1.5 Drive Label Description ................................................. 12
1.6 Connections...................................................................... 13
1.7 Signal Inputs and Outputs ........................................14-17
1.8 Power Supply Inputs and Outputs................................ 17
2) Indicator LEDs and Regulations
2.0 Potentiameter Adjustments ....................................... 18-19
2.1 Protections ........................................................................ 20
2.2 Indicator LEDs ................................................................. 21
3) Installation
3.0 Installation Notes ............................................................. 22
3.1 Ventilation .....................................................................22-23
3.2 Power Supply Construction and Rating .................24-28
3.3 Multiple Microspeed Connections .............................. 29
3.4 Ground and Shield Connections .............................30-31
3.5 Istructions for EMC Requirements .........................32-35
3.6 Example of Microspeed Plus Connections................ 36
3.7 Speed Reference ............................................................. 37
3.8 Current Reference........................................................... 38
3.9 Current Output Limitation .........................................39-40
3.10 Limit Switch Input +/-................................................... 41
3.11 Power Connections ....................................................... 42
3
Service Manual
Plus
MICROSPEED
4) Start up procedures
4.0 Preliminary Checks......................................................... 43
4.1 Starting Procedures ...................................................43-44
5) Adjustments
5.0 Personalization and Settings ......................................... 45
5.1 Adjustments on Personalization Base ..................... 46-47
5.2 Solder Bridges ............................................................48-49
5.3 Speed Adjustments with D.T. Feedback ..................... 50
5.4 Speed Adjustments with Armature Feedback ......51-52
5.5 Speed Balance Adjustments (Offset)........................... 52
5.6 Nominal and Peak Current Adjustments .................... 53
5.7 Ramp Time Adjustments ................................................ 54
5.8 Dynamic Constant Adjustments...............................55-56
6) Troubleshooting
7.0 Troubleshooting ............................................................... 57
7) Option
7.1 Option Encoder .......................................................... 58-61
7.2 Option PWM+DIR......................................................62-63
Conformity Declaration ........................................................ 64
Index
4
Service Manual
Plus
MICROSPEED
Danger Sign
This symbol is used where security directives should be adhered to, where substantial risks are involved, and where life endangerement or injury could occur.
Installers must scrupulously adhere to prescribed directives and must communicate them to the users.
W arning of Current being present
This symbol warns the user/installer to pay particular attention to the presence of dangerous voltage (up to 270Vdc). It's recommended to always remove drive from the power supply net before working on the drive.
Warning
This symbol is present in all particularly important points. It's used where the intent is to highlight useful considerations, prescriptions, indications, and the correct execution procedures of every type of intervention and prevention of damaging both systems and drives.
General Security Directives Along with what is prescribed in the manual, pay
attention to the security directives for prevention of accidents and risks.
Always remove the power supply (disable) from both the system and the drive prior to any type of intervention on electric or mechanical parts.
1.0 Security standards
General Description
5
Service Manual
Plus
MICROSPEED
The Microspeed Plus must only be installed by trained, qualified and authorized personnel.
Any intervention or modifications effected on Microspeed Plus, and their components or accessories, constitutes loss of guarantee.
Isolate the drive from the power supply net before removing it (by removing fuses or turning off the principal power switch).
The drive is equipped with electronic protections that disactivate it in case of abnormalities, therefore the motor becomes uncontrolled; this could cause the stoppage or idle motor ( for a period determined by the type of system used).
In some cases the drive could restart automatically when the reason for blockage is corrected. In this case, some systems could be damaged or destroyed endangering the welfare of personnel.
In this case the user must remove the drives' and systmes' power supply so that the motor cannot automatically restart or prevent such an event in the controller's program.
The Microspeed Plus terminals must always be grounded as per the instructions in this manual.
General Description
6
Service Manual
Plus
MICROSPEED
Capitolo 1
1.1 Introduction
General Description
The Microspeed Plus Servo Amplifier is a compact full DC four quadrant drive. The (MOSFET)output power stage is controlled by a 22 Khz PWM (Pulse With Modulation)signal that allows it t drive small to medium sized brushless servo motors (up to 6Nm) where high dynamic performance and precise speed is required. The Microspeed only requires a single power supply to operate and develops all needed voltages on board to make power supply design easy and convenient.The input voltage is from 20 to 270 Vdc max "See Tecnical Data". (Chapter 3 describes how to design a proper supply.) Closing the velocity feedback loop to motor may be done in several different ways to accommodate most applications. Three types of velocity feedback are available with these drives. Refer to Chapter 5 for the setup procedures that will effect your application. Feedback Types:
-Tachogenerator
-Armature.
-Encoder (Option)
-Pwm+Direction (Option) Two inputs are present for the disabling of clockwise and counter­clockwise motor rotation (+LM SW,-LM SW). The possibility to completely adjust the Dynamic Constant exists by inserting new values "as opposed to the standard mounted values". The insertion of various prearranged operational drive values are easily realized by opening and closing solder points. The intervention of drive protections are all visible with LEDs on the front of the drive. The nominal current, as well as peak current is adjusted through resistance on the base. The operating temperature is from 0 to +40 °C (32° to 104°F). In accordance with the current size and model, supplemental ventilation can be requested.
7
Service Manual
Plus
MICROSPEED
Characteristic and Options
The speed feedback present on the Microspeed Plus are highlighted.
Speed Feedback from Tachogenerator Speed Feedback from Armature Speed Feedback from Encoder
External Power Supply + Brake for plus .60 External Power Supply + Brake for plus .140 External Power Supply + Brake for plus .200
=Standard. =Standard on sizes 14/28 ,20/40. =Optional
General Description
Current Reference (torque mode) Pwm+Dir command Version with Booster Limit switch
8
Service Manual
Plus
MICROSPEED
1.2 Technical Data
MICROSPEED PLUS VOLTAGE
22Khz 32°-104°F (0°+40°C) 12°-158°F (-10°+70°C) +/-5uV Degree F +/-10Vdc +/-7Vdc = (PK. curr.)
+5/+12Vdc ( 220 mA Max) +/-10Vdc ( 4mA Max.) 250Khz Max.
2.5Khz
26.45 oz (750 gr.)
44.1 oz (1250 gr.) 10/95% non-condensing
--PWM frequency
--Operating Temperature
--Storage Temperature
--Drift
--Analog inputs
--Current Monitor (Imot)
--Encoder and Hall Signal Power Supply (+V Optional)
--Auxiliary power supply
--Encoder Max.Freq. (Optional)
-- Band Width
--Weight Microb plus
--Weight Microb plus w/booster
--Humidity
TECHNICAL DATA CHARACTERISTICS
Size I nom. (A) I peak(A)
MICROSPEED PLUS CURRENT SIZES
1/2 +/-1 +/-2
2.5/5 +/- 2.5 +/- 5
6/12 +/- 8 +/- 16 10/20 +/- 10 +/- 20
14/28** +/- 14 +/- 28 20/40** +/- 20 +/- 40
* Minimum and maximum voltage. Tipical voltage are: 60Vdc, 140Vdc and 200Vdc. Note a) The Microspeed plus 60 is produced only in sizes 14/28 e 20/40.
General Description
Microspeed 60 20 - 80 Vdc* Note a) Microspeed 140 40 - 180 Vdc* Microspeed 200 60 - 270 Vdc*
9
Service Manual
Plus
MICROSPEED
1.3 Microspeed Plus Description
General Description
1 Calibration Area 2 Calibration Potentiometers 3 Hexadecimal Rotating Switch 4 10 poles 5.08 Phoenix Signal Terminals. 5 10 poles 5.08 Extractable Phoenix Terminals. 6 6 poles 3.81 Phoenix Signal Terminals. 7 6 poles 3.81 Extractable Phoenix Terminals. 8 Power Terminals AUGAT 9 Product Cover 10 Fixing screws 11 Serial Number 12 Product ID Label 13 Tacho Test point (Tachometric signal)
The power connector "AUGAT 6PCR-05" is used on sizes 10/20-14/28 e 20/40A. Power terminals "Phoenix GMSTB2,5/5-G" 7,62 for Microb sizes 1/2 2,5/5 6/12 .
10
Service Manual
Plus
MICROSPEED
MICROSPEED PLUS
KV
DER
BIL
VEL
ACC
+M-M-AT
+AT
1.4 Drive Dimensions
NOTE: Dimensions mm ( INCHES)
General Description
11
Service Manual
Plus
MICROSPEED
MICROSPEED PLUS WITH BOOSTER
KV
DER
BIL
VEL
ACC
+M-M-AT
+AT
General Description
NOTE: Dimensions mm ( INCHES)
12
Service Manual
Plus
MICROSPEED
The Product Label is on all MICROSPEED PLUSDrives. The Label printed above is a typical example. To identify the various options see below: Product type and Identification:
ADJ is the identification of specific adjustments on the product for specific motors. If the product is furnished Standard, the ADJ will show the disbursed current.
ORD is AXOR's internal order number which relates to product distribution. Always quote this number when asking for technical assistance.
1.5 Drive Label Description (example)
General Description
Name: MCS PLUS Model: 060-140-200 Size: 01/02- 2.5/5 -06/12 -10/20 -14/28 -20/40 Heatsink: N=Normal, B=Booster Protection: S=Standard, T= Tropicalized 1000: Axor identification number Feedback: T0= Tachogenerator, A0=Armature, E0=Encoder Control mode: RD= Rifferential mode, I0= Demand current, PD=Pwm+Dir
ORDERING CODE
MCS PLUS-140-5/10-N-S-1000-T0-RD ADJ 5/10A RA Date 27/01/01 Ord. 365 /2001
13
Service Manual
Plus
MICROSPEED
1.6 Connections
General Description
14
Service Manual
Plus
MICROSPEED
2 TPRC(IN)
1 OK(OUT)
The following is the Signal Connector Description. (10 Poles 5.08 Phoenix signal Terminals) .
1.7 Signal inputs and outputs
General Description
Drive OK, Open Collector output 50mA Max. (Normally closed, opens when in protection mode)
This signal can be used in 3 distinct modes:
A) Motor Current Limit Mode:
Soldering point S8 open S9 closed. Applying a signal between zero and +10V you receive the current limitation output from zero to max. drive size. Ex:
Mcs Plus10/20A.......+5V limits the current to +/-10A.
Mcs Plus 14/28A.....+3.2V limits the current to +/-9A.
Note: The drive velocity loop remains active.
V ing=10 x I required
I peak
B) Motor Current Limit Mode:
S8 closed S9 open. A motor current Limit mode connect an external resistor to GND (pin 4) reduces the maximun current. Connect a 1/4W o 1/8W resistor between the TPRC and GND terminals. A 47Kohm resistor reduces the current by 50%. Note: The drive velocity loop remains active.
15
Service Manual
Plus
MICROSPEED
3 GND
5 -10V(OUT)
6 ENABLE(IN)
4 +10V(OUT)
9 +DT(IN)
8 -REF(IN)
7 +REF(IN)
General Description
C) Current Reference (Torque Input): S8 open S9 closed. Range: +/- 10V, which corresponds to the drives peak current output. In this mode the velocity loop is automatically disabled .
Continued
Drive Common Ground. Corisponds to power supply's nega­tive -AT input.
Power Supply +10Vdc 4mA Max.
Power Supply -10Vdc 4mA Max.
Drive Enable. Range +8Vdc to +24Vdc.
Reference Positive differential input. (Velocity command)
Reference Negative differential input. (Velocity command)
PositiveTacho input + (Connect to internal GND)
Negative Tacho input -
10 -DT(IN)
16
Service Manual
Plus
MICROSPEED
15 +LM SW (IN)
12 GND
14 CHB(IN) (Optional)
13 CHA(IN) (Optional)
11 +V(OUT) Power supply encoder (Optional)
Note: The inputs 11-12-13-14, are enabled if the Encoder Option is present.
General Description
Drive Common Ground. Corisponds to power supply's nega­tive -AT input.
Encoder input Channel A High logic level from +3,2V to +24Vdc. Low logic level <1,5V.
+5Vdc 250mA Max.=(Solder bridge S13 closed). +12Vdc 250mA Max.=(Solder bridge S13 open).
Encoder input Channel B High logic level from +3,2V to +24Vdc. Low logic level <1,5V.
Logic input that , disable with positive rotation (CW) of motor.(Motor limit). Such a function is enabled, by open soldering point S10 and connecting a positive Voltage (between +5Vdc e +24Vdc)on said input. When the voltage on said input is absent, motor rotation blockage intervenes in a clockwise sense. See Chapter 3.10
1.7a Signal inputs and outputs (6 poles)
17
Service Manual
Plus
MICROSPEED
16 -LM SW (IN)
General Description
Logic input that , disable with positive rotation (CW) of motor.(Motor limit). Such a function is enabled, by open soldering point S10 and connecting a positive Voltage (between +5Vdc e +24Vdc)on said input. When the current on said input is absent, motor rotation blockage intervenes in a counter-clockwise sense. See Chapter 3.10
+AT (Input).
Positive continuous power supply.
+M (Output).
Motor connection +
GROUND(IN/OUT).
Ground drive
-M (Output).
Motor connection -
Negative Continuous power supply. Common Zero Signal GND
-AT (Input).
1.8 Power Supply Inputs and Outputs
18
Service Manual
Plus
MICROSPEED
2.0 Potentiometer Adjustments
Adjustments
ACC
The solder bridges S2-S4 select the acc/ dec function (ramp). With this potentiometer we can adjust the slope of the acceleration and deceleration ramps. Turning the potentiometer clockwise (cw) increases the ramp time from 0,1 to 1 Sec (with 10 V reference).
VEL
Motor speed adjustment.Use this potentiometer to adjust the maximum motor speed. Turn clockwise (cw) to increase the motor speed and counter-clockwise (ccw) to reduce the motor speed. The range of the adjustment is +/-20%.Note: Potentiometer is disabled in torque mode.
BIL
Offset adjustment. Adjust this potentiometer to cancel any motor speed when the Ref. input is 0 Vdc. (Max ref. compensation +/- 200mV).
KV
Gain potentiometer.Use this potentiometer to increase or decrease the dynamic behavior of the motor With a clockwise turn (cw)we increase the gain of the PI speed stage, therefore, improving the response. Note: Potentiometer is disabled in torque mode.
It is also possible to increase or decrease the pre-set max acc/dec ramp time by opening solder bridge S3 and inserting resistance RAMP.
(See chapter RAMP TIME ADJUSTMENT)
19
Service Manual
Plus
MICROSPEED
DER
Derivative potentiometer. Turning this potentiometer clockwise decreases motor overshoot. Note: Potentiometer is disabled in torque mode.
Continued
Adjustments
NOTE: On the Microspeed Plus the KV and DER functions are constituted by Hexadecimal rotating switch indentified with numbers from 0 to F. With 0 you have the minimun function attainable, and with F you receive the maximum. WARNING: Increase the gain of KV and DER in the progressive mode using the various intermediate positions 1-2-3-4 etc. Therefore, "turning counter-clockwise from position 0 to position F" the motor could begin vibrating.
20
Service Manual
Plus
MICROSPEED
Microspeed 60 20 Min 80 Max Microspeed 140 40 Min 180 Max Microspeed 200 57 Min 270 Max
MICROSPEED PLUS VOLTAGE Vdc
2.1 Protections
The MICROSPEED PLUS is equipped with protection circuits to safeguard both the motor and the drive, in case of faults malfunctions. All faults are indicated by LEDs on the front of the drive. (See the next page). The two types of interventions are Reversible and Irreversible.
----Reversible Protection Intervention:
The drive is automatically reset/restarted when the cause of intervention has been corrected.
-Over Current limitation
-Over/under voltage input
----Irreversible Protection Intervention:
The drive is not reset/restarted. The power supply must be removed and the cause of intervention eliminated, then the power supply can be replaced. *Note: A mininum amount of time must pass in order to ensure that the drive is completely off prior to replacing the power supply.
-Short circuit
-Over temperature
-Missing or reversal tachogenerator/Encoder
Adjustments
21
Service Manual
Plus
MICROSPEED
OKINSTOCMD
Adjustments
2.2 L.E.D. indicators
-OK (GREEN) Normally ON.
This indicator shows that the drive is operating correctly. If this LED is Off, it is indicating at least one fault has been activated. The faults that affect this LED are:
--Over/Under input voltage.
--Over temperature, Over 104°F (40°C).
--Short Circuit, Outputs shorted to each other or to ground.--Missing Tachogenerator or Encoder
- IN (RED) Normally OFF.
This indicator is lit if the drive is in Over current mode.
- ST (RED) Normally OFF.
This indicator is lit when the drives internal temperature reaches the max.value. Remove power and wait for the drive to cool before re-applying power. If operating temperatures are close to the Max operating tem­perature of the drive, a fan, heat sink or air conditioner may be needed to remedy the problem.
- OC (RED) Normally OFF.
This indicator is lit if there is a short circuit between the motor leads and/or ground. Remove power and examine the motor connecting leads for shorts before re-powering the drive.
- MD (RED) Normally OFF.
This indicator is lit for a loss of tachogenerator/Encoder signal, or tachogenerator/Encoder signal reverse.
FiveLEDs are located just in front of the potentiometers and show the current sta­te of the drive.
22
Service Manual
Plus
MICROSPEED
3.1 Ventilation
TheMicrospeed plus must be affixed vertically on the bottom to guarantee efficient cooling. The drives working temperature must be between +0° C and +40° C. Supplementary ventilation may be requested in accordance to size. See the table below.
3.0 Installation Notes
The Microspeed Plus is predisposed for mounting inside a box. The mounting hole measurements can be found in chapter 1.4 "Drive Dimensions". The Microspeed Plus must be fixed vertically on the bottom of the box to guarantee efficient cooling by the drive itself. The positioning inside the box must satisfy the following dispositions:
For best results from drive guarantee that inside the
electrical box a temperature between 0°C and +40°C with humidity between 10% and 95% without condensation..
Keep the drive from excessive mechanical vibrations in
the electrical box.
During installation, insure avoiding any kind of metallic
residue from falling inside of the Microspeed Plus.
Maintain a distance of 80mm from the heat source.
The electrical box must have a predisposition for oppor-
tune air filtering holes or passageways.
Installation
Model 1/2 2.5/5 6/12 10/20 14/28 20/40
60 n.a n.a n.a n.a NV NV 140 N N N N NV NV
200 N N N NV NV BV
23
Service Manual
Plus
MICROSPEED
MicroPower Plus Power Supply (optional)
Combination table of dissipators present on Microspeed Plus. n.a = Unavailable size with Microspeed Plus.(Available with Microspeed Case PM1) N = Microspeed Plus with normal radiator (See Chapter 1.5) B = Microspeed Plus with added radiator Booster (See Chapter 1.4) NV = Microspeed Plus + supplementary ventilation. BV = Microspeed Plus with added radiator Booster + supplementary ventilation.
Installation
24
Service Manual
Plus
MICROSPEED
3.2 Power Supply Construction and Rating
Installation
W ARNING:Use only Un-regulated power supplies with the Microspeed Plus Drive.The power supply is used to absorb the motor's BEMF. Als, with this scheme, no braking resistor are needed.
The MicrospeedPlus was designed to generate all required supply voltages in the Drive, so only a simple single voltage power supply is needed. Use the schematic and formulas provided below to design a supply that will be trouble-free and handle the power needed by the drive.
Transformer:
A single ground is used in the drive that is
connected to -AT, so DO NOT USE AN AUTO TRANSFORMER. Use a standard heavy duty power transformer without center taps on the secondary as shown in the schematic above. The VA rating should be 10% greater than the power needed by the system to insure cool operation. DO NOT
CONNECT ANY TRANSFORMER PRIMARY, OR SECONDARY SIGNALS T O GROUND.
Keep the +AT and -AT wires, between the power supply and the Microspeed Plus, as short as possible.
25
Service Manual
Plus
MICROSPEED
Installation
Where:
VM= E+(R x Im)............ motor voltage
E = Ke *n°/1000............ FCEM motor (Vdc)
Im = I motor (A) Ri = Winding resistance (Ohm) Ke =Voltage constant (V/kRPM) n° = MAX speed (RPM)
V1(Dc) = VMotor
0,9x1.36
Voltage
:The primary voltage depends on what is available
locally for a single phase. The secondary voltage is calculated from the motors voltage at the required operating speed. The secondary voltage V1 is:
26
Service Manual
Plus
MICROSPEED
The transformer's nominal power is calculated based upon the sum of power from the single motors driven. Or Better:
Note: In multi-axis applications, the transformer's power can be downgraded by 30%.
••
••
POWER: If the power of a transformer exceeds a
determined value, the inserted straightening point could be damaged in the enabling phase, due to overcurrent from the capacitors.
max. power per trasformer is 7KVA;
Where:
Pn Motor = nominal power each motor. n = max. speed of motor in RPM. Cn = nominal torque of motor in (Nm).
Pn Motor = n x Cn
9,55
C (uF) = P (VA) transformer x 1000
V2
Power Transformer:
Capacitor filter:
In regards to the capacitor filter we suggest a working voltage of:
--100 Vdc for Microspeed plus 60
--200 Vdc for Microspeed plus 140
--300 Vdc for Microspeed plus 200 It's capacitor value is derived using the following formula:
P(VA)=Power absorbed motor 1+Power
absorbed motor2+etc......
Installation
27
Service Manual
Plus
MICROSPEED
RS (Ohm) = 20.000.000
C (uF)
P (W) = V2
2
RS
Installation
Where V2 = DC voltage present on capacitor without load. Such a capacitor is used to filter the straightened voltage from the power supply and to recover energy during the motor's braking phase.
Where: RS is the resistor value in Ohm
P is the power of said resistor in Watt
Discharge resistor
The bleeder resistor is used to drain the charge from the filter capacitor when power is removed from the supply. This helps in bringing the supply voltage down quickly. This resistor is mounted directly across the filter capacitor. To calculate the correct value and wattage use the formula below.
28
Service Manual
Plus
MICROSPEED
F 1 = (VA) trasformer x 1,1 Vac (primary) ac
F2 X MCS 2,5/5 =3,16A
X MCS 5/10 =5A X MCS 8/16 =10A X MCS 10/20 =16A X MCS 14/28 =20A X MCS 20/40 =25A
Installation
Fuses are required on both the primary and secondary of the transformer to protect against harm to the system and the transformer itself. They need to be of the slow blow type to handle current in-rush at power-up. Locate the primary fuse (F1) on the hot leg of the AC input power and the secondary fuse (F2) on the + side of the secondary output, before the rectifier. Use the formula below to calculate the correct values for both fuses. Where:
Fuses
A separate fuse F2 is required for each drive in a multi-axis system.
29
Service Manual
Plus
MICROSPEED
3.3 Multiple Connections
Installation
Incorrect Wiring Technique
Use This
In case of connecting more than one axle to a single supply, always connect each drive DIRECTL Y to the supply and keep the wires as short as possible, twist the + and - leads together as twisted pairs. (try not to exceed 1,5 feet (1m) in length.
30
Service Manual
Plus
MICROSPEED
3.4 Ground and Shield Connections
Installation
31
Service Manual
Plus
MICROSPEED
Description:
It is important that the drive's ground connections are as short as possible and no longer than 8 inches (20 cm). The figure shows the connection using terminals fixed to the drive's base (bottom). This connection also reduces disturbances in the net. The Motor ground cable has to be external (not inserted in a multipolar cable) with minimun section 1.5 mmq (0,059 square inch). Drive power and signal cables must be shielded. The cable shields must be connected to the body of the motor. Shelded cable is not required for the motor power cable, the +M and -M cables should be twisted together.
On the follwoing page you'll find additional installation instructions in respect to EMC requirements.
Installation
32
Service Manual
Plus
MICROSPEED
3.5 Instructions for EMC Requirements
Installation
The regulated standard in accordance with conformity of electromagnetic is summarized in Regulation CEI EN 61800 (com­plete). Microspeed Plus conformity is assured only if it is installed following the precise assembly criteria expressed below. The fundamental assembly characteristics are summarized bolow:
--1) Use of appropriate network to filter the line (transformer input), from disturbances conducted or produced by the drive. A series of filters released by AXOR are available for this purpose.
--2) Use of shielded cables, both for power connection (to the transformer and the motor), and for signal connection (also to the controller).
--3)Using the division of cables technique. Separate power cables from signal cables.
--4) The correct ground connection of predisposed parts.
Of all of the mentioned system, the use of network filters is without a doubt fundamental in soppressing disturbances. Axor, after tests, has recognized some good solutions, about its products. Concerning equipment where are mounted other sources, Axor cant evaluate the global equipment. In the following page, are reported some foundamental configurations, with the suggested filters. We did an agreement with Schaffner and Timonta products. The market offers other product with the same characteristics, but not yet checked from Axor. When other products will be checked and approved, it will be notified. Follow reported an example about the noise level with and without filter as explained in the following pages.
Network Filters
33
Service Manual
Plus
MICROSPEED
Continued
Installation
The recommended filters for the product lines in some of the main configurations are shown in the table on page 34-35. These filters are produced by SCHAFFNER and TIMONTA.
Other products with the same characteristics may be sufficient, but have not been tested or evaluated by AXOR.
In choosing the filter, we also considered the current absorption of its connecting devices. AXOR recommends connecting the filter before the power supply transformer. This method, besides offering better disturbance soppression result, also allows for the use of filters capable of supporting a lot less current, consequetly they're cheaper (takes advantage of the transformer's ratio).
Follow the formula below for the filter dimensions to be used with the Microspeed Plus.
I(A) = P tot
1.73 x V primary
Where: I=is the nominal current in Amperes for the necessary filter. Vprimary= is the voltage of Transformer. Ptot=is the motor's max. power absorption in watts(VA) Ptot=VA=Motor power1+motor power 2+...ect.
Instructions for EMC requirements (continued)
34
Service Manual
Plus
MICROSPEED
For filter connection (divert to building ground the unwanted frequency) considering such devices can produce small leakage current towards building ground (this current amounts to "some" of milliamperes). For these precautionary reasons, it is necessary to connect the filter to building ground prior to connecting the power supply. Regarding current leakage, remember that it must be considered when sizing differential devices, thus avoiding undesired interventions. The precise data relative to our filters can be found below.
Installation
Mechanical and Electrical Characteristics
Below is a table showing the electrical characteristics of our recommended filters. Pay particular attention to leakage, differential adjustements, and nominal current in accordance with operational tem­perature.
Instructions for EMC requirements (continued)
Below is a table showing the electrical characteristics of our recommended filters. Pay particular attention to leakage, differential adjustements, and nominal current in accordance with operational tem­perature.
Type Current Leakage Curr. Power loss Weight
(A) (mA) W Lb.
SCHAFFNER FN355 3(40°C) 0.07 (400V 50Hz) 1.5 0.55 SCHAFFNER FN2070 3(40°C) 0.4 (250V 50/60Hz) 0.55 TIMONTA FMW4 4(40°C) <0.5 (400V 50/60Hz) 1 0.6 TIMONTA FSS2 3(40°C) <0.5 (250V 50/60Hz) 0.6 TIMONTA FSS2 6(40°C) <3 (250V 50/60Hz) 0.6
The TIMONTA FMW65-4: 3 PHASE Series filters are furnished with Fast­on connectors for both input and output. Max. voltage : 440Vac
Max. current : 4A @ 40°C
The SCHAFFNER FN355-3: 3 PHASE Series filters are furnished with Fast­on connectors for both input and output. Max. voltage : 420Vac Max. current : 3A @ 40°C
Working temperature: -25° +85°C
35
Service Manual
Plus
MICROSPEED
Installation
NOTE:
--The filter must be placed before the trasformer.
--All connections of the Net filters must be shielded and shouldn't be longer that the length shown in the scheme.
--The cable shield must cover the entire length of the wire and be as close as possible to the connection terminals.
--Always use shieded cable (twisted) to connect the motor and the drive.
--Avoid passing signal and power cables through the same channels.
--It is very important that the panel where the filters are mounted is connected to ground.
--Power and Command/Signal condotors should not be placed in the same channels (keep separate). Avoid twisting, crossing, etc. If crossing is inevitable, try to cross at a 90 degree angle. Where
possible use metallic channels connected to ground.
Instructions for EMC requirements (continued)
Mechanical dimension
The TIMONTA FSS2-65-3 TIMONTA FSS2-65-6 : Single PHASE Series filters are furnished with Fast-on connectors for both input and output. Max. voltage : 250Vac
Max. current : 3A @ 40°C, Max. current : 6A @ 40°C
The SCHAFFNER FN2070-3: Single PHASE Series filters are furnished with Fast-on connectors for both input and output. Max. voltage : 250Vac Max. current : 3A @ 40°C
Working temperature: -25° +85°C
36
Service Manual
Plus
MICROSPEED
The following diagram shows an application utilizing a differential reference from a C.N.C.
The drive is enabled using the Auxiliary power supply +10V (Connector 4). It is possible to use an external power supply for this function (24Vdc). Remember to also connect the GND of the power supply to Connector 3.
3.6 Examples of Microspeed Plus Connections
On connector 1 "OK" an external relay coil was connected. This output has a rating of 50mA Max. Do Not connect a supply exceeding 24Vdc. Connect the Power Supply GND externally using connector 3
.
Installation
37
Service Manual
Plus
MICROSPEED
Installation
The following figure shows an application with speed reference connections using an internal MICROSPEED PLUS power supply. The speed potentiometer must have an included value between >10 and <47Kohm.
The following diagram shows an application using speed reference connections in the Common Mode.
3.7 Common Mode Reference
38
Service Manual
Plus
MICROSPEED
With a voltage output (ex. from a CNC) you can command the drive in torque mode. Applying a signal of +/- 10V at TPRC, the MICROSPEED PLUS to supply positive or negative peak current. For this configuration soldering point S8 is closed , S9 and S12 is open. The formula to determine the value of Ving to apply in TPRC in order to obtain requested current is the following:
Other examples:
Mcs Plus10/20A.......+5V gives current of -10A.
...... - 5V gives current of +10A.
Mcs Plus14/28A.....+3.2V gives current of -9A.
..... - 3.2V gives current of +9A.
3.8 Current Reference (Torque Mode)
Ex: 10 x 9 = 3,2V
28
Ving =10 x I request
I pk MCS
In this case the loop of internal velocity automatically excludes itself .
Installation
39
Service Manual
Plus
MICROSPEED
3.9 Current Output Limitation
With a voltage output (ex. from a CNC) only positive between 0V and +10Vdc, you have a limitation of output current (from zero to max. size) drive's. For this configuration the soldering point S8 is open, S9 closed. The speed ring remains active and uses the input reference signal.
Example:
Mcs Plus 10/20A.......+5V limits the current to +/-10A.
Mcs Plus 14/28A.....+3.2V limits the current to +/-9A.
The current polarity functions as speed ring output.
In this case the loop of internal velocity remains active.
Installation
40
Service Manual
Plus
MICROSPEED
Installation
By connecting a resistance load at TPRC (ex. a potentiometer), you'll obtain the limitation current output. For this configuration soldering point S8 is closed , S9 is open. Connect a resistence of 1/4W - 1/8W between the TPRC terminal and the GND terminal, or a potentiometer connected as in figure 5. With external Resistance of 47K you limit the current at 50% of I Max. of size. Example:
Mcs Plus 10/20A.......47Kohm limits the current to +/-10A
The potentiometer of the output current limitation 470K-1M Ohm.
In this case the loop of internal velocity remains active.
3.9a Current Output Limitation
(continued)
41
Service Manual
Plus
MICROSPEED
10
10
Installation
It's possible to enable clockwise (CW) and counter-clockwise (CCW) motor rotation by connecting the +LM SW and -LM SW inputs. They may be used to block motor rotation when the machines overflow contact is intercepted.
Note - When one of these said contacts is intercepted
the motor stops with the required inertia. The Enable input in regards to this input always has priority. To enable such a function, you must:
-- Open soldering point S10
-- Open soldering point S12 ( disable a internal allarm for missing tachogenerator or encoder).
-- Then connect on said input a positive voltage (between +5Vdc and + 24Vdc) coming from -for example two N.C. contacts. You may connect an external supply "combining negative" as well as from one of the supplies furnished on the Microspeed Plus. Function: At opening one of the following contacts you enable the motor rotation in the corresponding direction.
3.10 Limit Switch Input +/-
=NOT ENABLE =+/- LIMIT SW. ENABLE
42
Service Manual
Plus
MICROSPEED
Power cable specification is recommended as follows:
1.5 square mm up to 6/12
2.5 square mm up to 10/20 The +M and -M drive outputs can be connected directly to the motor terminals. The minimum motor inductance value is 0.5 mH. In the case of motors driven with armature inductance lower than 0.5 mH, it is necessary to use a chokes connected in series with the motor.
3.11 Power Connections
Installation
43
Service Manual
Plus
MICROSPEED
4.1 Starting Procedures
Two ways to place the Microspeed Plus into function:
If the drive has already been pre-adjusted for its motor and
has accompanying connection sheet, proceed with chapter on "Starting procedures".
If the drive hasn't been pre-adjusted for its motor, first consult
the chapter on "Personalization and Settings" and Chapter 5.0
4.0 Preliminary Checks
The standard drive is furnished with the following characteristics:
Nominal and Peak current of drive corresponds to the drive
size; "RIN and RIP resitors are not mounted". Ex.: Microspeed Plus 140 10/20A ; 20A peak for 2 seconds, 10A upon return.
Encoder speed adjustment for 3000 rpm at 10V ref. with
encoder of 1000 Imp/rev. "RDT resistor = 22Kohm".
KV and DER positions are "1".
How to proceed
What to check
Verify that all signal and power connection terminals are accurately closed/tightened and execute a visual check of the drive's cabling.
Start up procedures
Remove load from motor shaft and be prepared to quickly
shut off power supply if required. (Warning: keep motor well fixed to the ground/floor or attached to a mechanical support).
Insert the fuses in series with alternating power or insert
the corresponding thermal magnet, insuring the available power value by measuring with a tester.
44
Service Manual
Plus
MICROSPEED
Powering up the drive.
Under normal conditions the green L.E.D. comes on after approx. 1 second. Prepare to power up the drive by first insuring that the reference signal is zero =0V. ATTENTION: If possible, in the case of piloting motor with a C.N.C. controller, make sure the manual reference with the calculated error corrections of the same are not inserted. (Space ring not inserted).
Power up the Enable input. (It's a good application norm
to always supply the Enable command after the powering up the drive).
Furnish the reference signal.
Increase the speed reference signal up to minimum value (approx. 1V) and observe the motors sense of rotation. If the motor rotates contrary to what you require, shutdown and invert the +REF and -REF,
Reconnect the motor's shaft to the load and insert the
space ring of eventual controller. If at this point you still have the same results as those verified before insertion and the controller doesn't show errors, the system is regulated correctly.
Now execute standard working cycles verifying that no
protections intervene.
Start up procedures
45
Service Manual
Plus
MICROSPEED
Adjustments
5.0 Personalizazion and Settings
Soldering points
Personalization base adjustments
If the drive isnt adjusted with the proper servomotor, follow these procedures. If changes need to made to the internal drive setting powering, please wait at least 10 seconds after the power has been removed and the OK LED is off. All of the personalizations are located inside of the MICROSPEED PLUS. To gain access to the adjustment pads and the solder bridges, unscrew (A) , and remove the cover (B). (See figure above).
A
A
B
46
Service Manual
Plus
MICROSPEED
RENC
GAIN
RIP
RKV
RCA
RDT
RIN
RA
RAMP
5.1 Adjustement components
Droop compensation for internal motor resistance (RI);Chapter 5.4 .
Nominal drive current resistor; Chapter 5.6
Armature Feedback resistor. It permit adaptament at the costant motor tension. (See chapter 5.4)
Peak drive current resistor ; Chapter 5.6
Changes static gain in the velocity loop. Open Solder bridge S6 and insert R GAIN if a change is required. Consult factory for the correct value.
Resistor value that form the proportional/integral network of the velocity Loop gain. Standard values are 100 Kohm, there are disabled by opening Solder bridge S5.
Adjustments
If we insert this resistance, we adapt KE tachogenerator costant with input amplifier costant. If the KE costant is small, we can bridge this resistance (See chapter 5.3)
It gives ACC/DEC time. (See chapter 5.7)
If we insert this resistance, we adapt Impuls Encoder costant with input amplifier costant. (Op­tional See chapter 7.1)
47
Service Manual
Plus
MICROSPEED
CKV
CDER
Derivative constant capacitor, increases the velocity loop derivative constant.
Capacitor value that form the proportional/integral network of the velocity Loop gain. Standard values is 47nF, there are disabled by opening Solder bridge S5.
Adjustments
Adjustement components
(Continued)
48
Service Manual
Plus
MICROSPEED
S1 Normally open.If Closed, when the IN protection is lit the green
OK LED goes off and is unable to allow the Drive OK LED to come on.
S2- S4 Normally open. (See Chapter 5.7 Ramp time adjustment). S3 Normally closed. (See Chapter 5.7 Ramp time adjustment). S5 Normally closed. If Open , install components for the Dynamic
velocity costant CKV and RKV. (Standard constant RKV=100Kohm , CKV= 47nF).Consult factory for proper use.
S6 Normally closed. If Open - you must insert theNew GAIN
resistor. (Static Gain). Standard value= 22ohm
S7 Normally open.If closed enables Armature Feedback. See
chapter 5.4
5.2 Solder Bridges
Adjustments
17 Solder Bridges located on the left hand side of the drive are used to change internal and external functions on the Microspeed Plus. Below are the descriptions of each solder bridge functions. Verify the corresponding solder bridge closings required by the drive. This Drive is factory set with the following solder bridge configuration.
1234567891011121314151617
49
Service Manual
Plus
MICROSPEED
S8 Normally open. (See chapter 3.8, 3.9, 3.9a) S9 Normally closed. (See chapter 3.8, 3.9, 3.9a) S10 Normally closed. (If open predisposes input function
+/-LM SW). Chapter 3.10
S1 1 Normally open.If closed enables Encoder Feedback. See
chapter 7.1
S12 Normally closed. If open you disable a internal allarm for
missing tachogenerator or Encoder.
S13 Normally closed. (Power supply on terminal +Vs=5Vdc.
If open configure +V=+12Vdc). Only for Optional Encoder.
S14 -S15 Normally open.If closed you insert for each encoder
input a pull-up resistor of 3.3 Kohm to internal +14V. Only for Optional Encoder.
S16- S17 Normally open.If closed you insert for PWM and
DIR input a pull-up resistor of 3.3 Kohm to internal +14V.
Note: Closed only for Pwm+Dir Optional.
Adjustments
NOTE: Further along in the manual all desired speed feedback are highlighted the soldering points to close.
50
Service Manual
Plus
MICROSPEED
RDT
(Kohm)
= Kdt x n x 9,7 _
8
1000 x Vref
RDT
(Kohm)
= 10 x 3000 x 9,7 _
8=21.8 Kohm
1000 x 10
The drives are provided with the RDT resistance mounted on board.The drive is adjusted for 3000 rpm with a tachometer costant 10v/1000 rpm referred to 10V reference. If you desire to change this resistor, just open the cover of the drive, then change the value of the resistor. To calculate it,please use the following equation:
Example: KDT=10, n=3000, Vref=10
Where: Rdt is the value expressed in Kohm with a power rating of 1/8 or 1/4w.
Kdt is the tachogenerator costant is the max speed express ed in RPM. Vref is the max voltage reference expressed in Volts.
When the RDT resistor is mounted adjust the fine speed by using the VEL potentiometer located in front of the drive.
Clockwise...............Increases the speed.
CounterClockwise..Decreases the speed.
The range adjustments are +/- 20 %.
5.3 Speed adjustment with tacho feedback
Adjustments
VEL
BIL
ACC
51
Service Manual
Plus
MICROSPEED
RA
(k ohm)
= 166 x Vref
E - 1,4 Vref RA
(k ohm)
= 159 x Vref
E - 3,3 Vref
RA
(k ohm)
= 158 x Vref
E - 5 Vref
Adjustments
5.4 Speed adjustment with Armature feedback
Armature feedback mode may be used as speed feedback when a tachogenerator is not fitted to the motor. Speed control is then less precise(the regulation range is 1/ 20, and below this value the torque is reduced). This funciton will be enabled by solder bridge S7 Closed, S12 open, and mounting in the socket RA and RCA resistors.
RA resistor It will be mounted on the personalization zone to adapt the system to the voltage motor costant. To calculate it use this equation:
RA
(kohm)
= 166 x 10
= 36 Kohm
60 - 1,4 x10
E = 3000 x 20
=
60
1000
WHERE: E
=
n x Ke 1000 Ke= Servomotor BEMF at 1000 rpm Vref= Max voltage reference. n= max speed express in rpm.
Use the nearest commercial value, 33 Kohm.
Example:Servomotor with Ke=20 n=3000 RPM Vref=10 For MCS Plus 60.
MCS PLUS 60
MCS PLUS 140
MCS PLUS 200
CONTINUE
52
Service Manual
Plus
MICROSPEED
RCA
(k ohm)
= 0,5 x n Ke
Vref Ipk Ri
RCA resistor It will be mounted on the socket , to compensa­te for the voltage drop due to the motors internal resistance. To calculate it,use this equation:
Use a resistor of 200 Kohm or the higher value.
RCA
(kohm)
= 0,5 x 4000 x 50
=200 Kohm
10 x 20 x 2.5
Example: Drive 10/20 A , Ri=2.5 ohm
If,after this procedure the motor is unstable increase the value by using the next (higher) commercial value avalaible.
WHERE: n= max. speed expressed in rpm. Ri=Total motor resistance with brushes. Ipk =Peak current, (size)of the drive. Ke=Sevomotor BEMF at 1000 rpm. Vref= Max voltage reference.
Adjustments
5.4 Speed adjustment with Armature feedback
5.5 Adjusting Speed Balance (Offset)
The Microspeed Plus is provided with a BIL potentiometer that allows the motor to be adjusted to zero speed when 0.0 Vdc is applied to the +REF. Re-adjust the Bil trimmer to correct eventual system offset. (You may compensate +/- 200mV from reference input). With the reference input at Zero turn the BIL potentiometer until the motor stops moving.
VEL
BIL
ACC
53
Service Manual
Plus
MICROSPEED
Adjustments
5.6 Nominal and Peak Current Adjustment
Peak Current
Note * = No resistor mounted.
Nominal Current
Note * = No resistor mounted.
The Microspeed Plus is pre-set to the nominal current rating of the drive, if a lower current is needed to match the motor used, refer to the chart below and select the correct resistor value to be fitted as RIN. Use the table below to select the correct value.
To reduce the value of the peak motor current , its necessary to mount RIP on the header located inside of the drive.Use the table below to select the correct value.
eulaVNIR
mhoKni
* 33 22 51 01 8,6 7,4 3,3 2,2 5,1 1
2/1SCM
1 69,0 29,0 68,0 87,0 17,0 36,0 55,0 64,0 93,0 23,0
5/5,2SCM
5,1 4,2 3,2 1,2 9,1 7,1 5,1 3,1 2,1 1 8,0
21/6SCM
6 8,5 5,5 2,5 7,4 3,4 8,3 3,3 7,2 3,2 2
02/01SCM
01 6,9 2,9 6,8 8,7 1,7 3,6 5,5 6,4 9,3 2,3
82/41SCM
41 7,31 31 2,21 2,11 01 9,8 7,7 5,6 4,5 5,4
04/02SCM
02 2,91 4,81 2,71 6,51 2,41 6,21 11 2,9 8,7 4,6
eulaVPIR
mhoKni
* 86 74 33 22 51 21 01 2,8 8,6 6,5
2/1SCM
2 9,1 8,1 7,1 6,1 5,1 4,1 3,1 2,1 1,1 1
5/5,2SCM
5 8,4 6,4 4,4 4 7,3 4,3 2,3 3 7,2 5,2
21/6SCM
21 5,11 1,11 6,01 8,9 9,8 3,8 7,7 2,7 6,6 6
02/01SCM
02 3,91 6,81 7,71 3,61 8,41 8,31 9,21 21 11 01
82/41SCM
82 72 62 52 32 7,02 3,91 81 7,61 4,51 41
04/02SCM
04 6,83 2,73 4,53 6,23 6,92 6,72 8,52 3,42 22 02
54
Service Manual
Plus
MICROSPEED
S3 S2 S4
Closed Open Open Closed Closed Closed Open Closed Closed
FUNCTION
Ramp Disabled Ramp Enabled Ramp Enabled
RANGE
0 Sec. 0,1 - 1sec by RAMP
NOTE
Standard adj by ACC adj by ACC
1
Res. RAMP 680K 820K 1MOHM TIME 0,2-2,6 Sec. 0,3-3,2 Sec. 0,4-3,9Sec
2
This function is enabled by solder bridges S2, S4 (closed). It allows adjustment of the ramp slope during both acceleration and deceleration. Adjusting the ACC potentiomenter, located in front of the drive, clockwise (cw) increases the ramp time between 0,1 and 1S (It for a 10V reference). (See figure below)
5.7 Ramp time Adjustment
Adjustments
It is also possible to modify the range of the ramp by opening solder bridge S3 and mounting a resistor (RAMP) with the values shown in the table 2) below.
55
Service Manual
Plus
MICROSPEED
Adjustments
Usually, these settings are made by the factory and do not need to be changed. Only re-tuning by KV and DER potentiometer is required.
If high inertia loads are present (ratio 3:1 between load and motor), it is necessary to set the proportional gain KV potentiometer and the derivative gain DER potentiometer.
The adjustment procedure must take place with the load connected to the motor.
Connect a square wave (0,5 hz, +/-1V) function generator to the input speed reference terminals.
Connect the "channel A" probe of the memory oscilloscope to the test point TEST1. (The ground of the probe must be connected to the GND of the drive). Adjust the DER and KV potentiometers.
Be sure that the loads motion doesnt create a safety risk. Apply power to the drive and start it.
The load will begin to move alternatively; if possible increase the generator amplitude to +/-2V.
Check the signals in the oscilloscope; the waveforms should be as shown on the next page.
5.8 Dynamic Constant Adjustments dinamiche
56
Service Manual
Plus
MICROSPEED
Increase the gain by turning clockwise (cw) using "KV potentiometer" until achieving a situation as shown on the left.
Insufficient proportional gain.
To reduce the overshoot adjust clockwise (cw) using "Der potentiometer" until achieving a situation as shown on the left.
Caution: Do not set KV too high : it can cause unnecessary motor heating caused from ocsillating currents in the motor.
It's possible to increase the velocity loop derivative constant by inserting a capacitor CDER on the personalization adjustment.
Adjustments
5.8 Dynamic Constant Adjustments
(Continue)
VEL
BIL
ACC
KV
DER
57
Service Manual
Plus
MICROSPEED
6.0 Troubleshooting
Troubleshooting
1) When power is on -the green OK LED doesn't come on.
-Check the voltage between +AT and -AT with a multimeter
2) With the green OK LED on the motor doesn't run when
the drive is enabled.
- Check input signal (Enable-reference)
3) When the drive is enabled the green OK LED goes off and the red O.C. LED comes on.
- Short circuit between motor terminals or motor winding is connected to ground. Switch off and measure with tester.
4) During motor deceleration phase the green OK LED blinks.
-You've exceeded max. consented voltage. Verify filter capacity value. (See Power Supply chapter).
5) During operation the motor stops and the S.T. LED comes on.
-Drive operating temp. is too high (more than 40°C). Ventilation missing (where required).
6) At Startup or Enabling the DT Led comes on.
-Missing Tachogenerator Signals or reversal.
-Missing Encoder Signal or reversal.
58
Service Manual
Plus
MICROSPEED
7.1 Encoder Feedback
(option)
Options
The encoder feedback is an option of the MICROSPEED PLUS drive. This allows you to adjust the motor speed,using a signal coming from an encoder with two channels. This solution saves the use of a tachogenerator,using the same signal requested for the position control. The performance of the drive at low speeds are improved with the high encoder resolution. It is reccomended that you use an encoder with resolution of at least 500 imp/rev. An auxiliary power supply +5 V or + 12 V is avalaible to supply the encoder.
Dont exceed the load declared.
If the encoders absorption is unknown,please check it by a milliamperometer connected in series to +Vs. If the value is higher, please use an external power supply.
Encoder inputs Push-Pull ,Line-driver, Open-C. Power supply levels From 0V to 5 min. 0V to 24V max.
Max. frequency 250 Khz Encoder power supply S13 Close Vs=+5V Max 220 mA
S13 Open Vs=+12V Max.220 mA
Operating temperature 0 - 40 C°
Tecnical specification
Code Description Pin out
11(+Vs) Encoder power supply +5 /12V Output 12(GND) GND Power supply Input/Output 13(CHA) Input channel A encoder Input 14(CHB) Input channel B encoder Input
Terminals description
Code Description Standard
S11 Encoder Feedback Enable Close S13 Chose Power Supply Close S13 Insert internal res. pull-up (Inp.CHA) Open S14 Insert internal res. pull-up (Inp.CHB) Open
Solder bridge description
59
Service Manual
Plus
MICROSPEED
Encoder Connections
Options
The following diagram shows typical connections between the drive and a brushed motor. The Encoder power comes from the (+V), connector 11.
60
Service Manual
Plus
MICROSPEED
Option
Encoder Connection from External Power Supply
The figure below shows a self-powered MICROSPEED PLUS with the Encoder signalS are powered externally. The Ground of the external power supply must be connected to the drives GND pin 12.
61
Service Manual
Plus
MICROSPEED
Option
Speed Adjustment with Encoder Feedback
Where: Fenc=the rate factor
PPR= encoder pulses per revolution (line count) RPM=Motor Velocity Max.
Calculate RENC:
RENC=680000
Fenc.
The resistor RENC determine what is the max. speed of the motor at 10V of reference. The result of RENC is in Kohm.
The Microspped Plus needs to be set up for the motor and Encoder used to ensure proper operation and speed control. Use the following formula to determine the correct resistor value to place in RENC. The value placed in RENC is application dependent. Determine what the max. speed of the motor will be and find out what the line count (PPR) of the encoder is before using the formula. This is a two-part for­mula, the first part gives a factor based on rate, the second part determines the resistor value. Keep in mind when selecting the encoders line count that the Maximum encoder input frequency to the Microspeed
Plus is 250Khz. Find the rate factor:
Fenc=PPR x RPM
60
Example: 1000 PPR Encoder
3000 RPM Motor Velocity Max.
RENC=680000=13.6Kohm
50000
Fenc=1000 x 3000=50000
60
You will adapt to the nearest commercial value: 15 or 12Kohm value in 1/8 or1/4W.
Once the resistor RENC is inserted, proceed with final speed adjustment. Operate using trimmer VEL on the front of the drive.
Clockwise Rotation.....................Speed increases
Counter Clockwise Rotation.........Speed decreases
The Range of regulation is +/- 20%.
62
Service Manual
Plus
MICROSPEED
Option
7.2 Command with PWM + Direction (Option)
It is possible to run the Microspeed Plus using digital PWM commands. (Frequency signal in PWM plus direction signal DIR) (see figure ). Such logic signals must be furnished to the Microspeed Plus by a controller which must be able to elaborate the motor's speed
ring and possibly the positioning ring.
(The signals high logic level PWM and DIR must be between +5Vdc and 24Vdc max.).The Microspeed comes predisposed to function with supported logic signals, also highlighted in the figure below.. The range of PWM frequency is 10 to 20Khz.
63
Service Manual
Plus
MICROSPEED
Option
--With High PWM logic signal and any DIR logic value you have zero output voltage between +M and -M. (Motor output terminal).
--With logic signa PWM = H and DIR = L you receive clockwise motor rotation.
--With logic signal PWM = H and DIR = H you receive counter­clockwise motor rotation. NOTE:
--The motor wiring must be connected correctly. (Consult the connections diagram furnished with the motor). For additional information contact AXOR.
Signal Connector Description.
1 Drive OK, Open Collector output 50mA Max. (Normally
closed, opens when in protection mode). 3 and12 GND Common zero signal 4 Auxiliary output voltage +10V, 4mA. 5 Auxiliary output voltage -10V, 4mA. 6 Enable (+10/30 Volt drive enabled) 7 PWM input Frequency 8 DIR input Direction
Note: -The other pins connector are N.C
-For the leds indicator, in this option,see Chapter 2.2
-The only active adjustemente in this option are RIN and
RIP.
-If closed S16 or S17 you insert for PWM and DIR input a
pull-up resistor of 3.3 Kohm to internal +14V.
64
Service Manual
Plus
MICROSPEED
CE CONFORMITY DECLARATION
The manufacturer: AXOR Industries Address: Via Cà Sordis 6/g, 36054 Montebello
Vicentino (VI) ITALY
DECLARE under their own responsability that the following line of products: series MICROSPEED PLUS with the relative options and accessories installed in accordance with the operating instructions furnished by the manufacturer, conform to the provisions of the following directives, including the latest modifications and all relative national issued legislation:
Machine Directive (89/392, 91/368, 93/44, 93/68) Electromagnetic Compatibility Directive (89/336, 92/31, 93/68)
And that · the following technical standards were
applied:
CEI EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements. CEI EN 60439-1 Low-voltage switchgear and controlgear assemblies – Part 1: Type-tested and partially type­tested assemblies.
CEI EN 61800-3 Adjustable speed electrical power drive systems – Part 3: EMC product standard including specific test methods. Recall: CEI EN 61000-4-2 CEI EN 60146-1-1.
CEI 28-6 Insulation co-ordination for equipment within low-voltage systems – Part 1: Principles,
requirements and tests. CEI 64-8 Electrical system users of nominal voltage not exceeding a 1000V.alternate current and a 1500V continuous current.
Montebello Vicentino, 19 Dicember 2000 Management
Loading...