TS-200-2 & TS-250M-2
Basic Table Saws
Code 508310
Code 508312
AXMINSTER
SERIES
Hobby
AT&M: 21/03/2016
REF: 508472
Leg Stand
501248 - TS-200-2
508213 - TS-250M-2
Sliding Table Kit
501254 - TS-200-2
508214 - TS-250M-2
R/H Extension Table
508311 - TS-200-2
508313 - TS250M-2
Table Saw Complete Kit
717666 - TS-200-2
717667 - TS- 250M-2
Whole assembly instructions including leg
stand extension table and sliding table kits
Product Kits
TS-200-2
Code: 508310
TS-250-2
Code: 508312
2
Warning
The symbols below advise that you follow
the correct safety procedures when using
this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Copied from CE Certifi cate
The undersigned, Dipl. - Ing.
Authorised by Laizhou Chunlin Machinery Co., Ltd
No. 269 Baoshi Road Wenfeng Street Laizhou City,
Shandong 261400 P.R. China.
Model Number: MJ10-SB200 / MJ10-SB250
Circular Saw
Manufactured by Laizhou Chunlin Machinery Co., Ltd.
is in compliance with the standards determined in
the following Council Directive.
2006/42/EC Article 12, Section 3b
Index of Contents 02
Declaration of Conformity 02
What’s Included 03-04
Optional Accessories 05-06
General Instructions for 230V Machines 07-08
Specifi c Instructions/Precaution for the Saw Table 08
Specifi cation 09
Assembly 09-10-11-12-13-14-15-16-17-18-19-20-21
Illustration and Parts Description 22-23-24-25
Setup and Adjustments 26-27-28
Operating Instructions 29-30
Changing the Saw Blade 30-31
Parts Breakdow/List 32-33-34-35-36-37-38-39
Wiring Diagram 39
CE Certifi cates 40-41
Notes 42-43
What’s Included
3
Quantity Item Part Model Number
MJ10-SB200 / MJ10-SB250
Basic Table Saw Assembly (TS-200-2 Kit Code: 508310)
1 No Basic Table Saw and Kerf Plate with Phillips Screws A (TS-250M-2 Kit Code: 508312)
1 No Riving Knife A1
12 No Table Insert Height Shims A2
1 No Micro Adjuster ( TS-250M-2 ONLY) A3
1 No Hose Support Bracket and fi xing Cap head Screws/nuts A4
1 No Crown Guard with Flexible Hose B
1 No Dust Extraction Moulding
with four Phillips Screws C
1 No Mitre Fence Assembly D
1 No (Short) Rip Fence Assembly & Extension E
1 No (Short) Fence Rail with Scale F
1 No Bag Containing G
2 No Screwdrivers G1
1No Hose Clip G2
2 No 10-12mm Spanners
1 No 13-15mm Spanner G3
1 No 17-19mm Spanner
1 No 3mm and 4mm Hex Keys G4
1 No Push Stick G5
2 No Operating Wheel Handles G6
Optional Leg Stand Assembly (TS-200-2 Kit Code: 501248)
4 No Leg A” Frames H (TS-250M-2 Kit Code: 508213)
4 No Long Struts I
4No Short Struts J
4 No Rubber Feet K
1 No Bag Containing L
32 No M8x16mm Coach Bolts with Nuts L1
4 No M8x16mm Bolts with Large Washer and Nut L2
Optional R/H Extension Table Assembly (TS-200-2 Kit Code: 508311)
(TS-250M-2 Kit Code: 508313)
1 No (Long) Rip Front Fence Rail with Scale M
1 No (Long) Rip Fence Assembly N
1 No (Long) Rear Rip Fence Guide Rail O
1 No Extension Table P
1 No Extension Table Support Leg Q
10 No Cap head Screws Q1
13 No Washers Q2
3 No Nuts Q3
Optional Sliding Table Assembly ( TS-200-2 Kit Code: 501254)
1 No Angle Fence R (TS-250M-2 Kit Code: 508214)
1 No Angle Fence End Block with two Phillips screws R1
1 No Work Clamp Assembly S
1 No Flip Over Stop T
1 No Work Clamp and Connecting Blocks U
2 No Sliding Carriage Support Arms V
1 No Bag Containing W
4 No M6x35mm Bolt and nut W1
4 No M6x45mm Countersunk Head and Washer/Nut W2
4 No M6x16mm Bolt and Washer/Nut W3
2 No M8x10mm Bolt and Domed Nut (Carriage Arm Stop) W4
1 No Carriage Arm X
1 No Sliding Carriage Table Y
What’s Included
4
B
C
F
G
G2
G1
G3
G4
G6
E
G5
Having unpacked your saw and its accessories please dispose of any unwanted packaging
properly. The packaging is biodegradable.
Basic Saw (Codes: 508310 & 508312)
A1
A2
A3
A4
D
A
5
H
I
J
K
L
L1 L2
Leg Stand (Kit Codes: 501248 & 508213)
R/H Extension Table (Kit code: 508311 & 508313)
Q1
Q2
Q3
Q
M
N
O
P
6
R
S U
VW
W1 W2 W3 W4 R1
X
Y
T
Work clamp block
Connecting block
Sliding Table (Kit code: 501254 & 508214)
7
Good Working Practices/Safety
Primary Precautions
Work Place/Environment
The following suggestions will enable you to observe
good working practices, keep yourself and fellow
workers safe and maintain your tools and equipment
in good working order.
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE
REACH OF YOUNG CHILDREN
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED
IN WORK AREAS.
These machine are supplied with a moulded 13
Amp. Plug and 3 core power cable. Before using the
machine inspect the cable and the plug to make sure
that neither are damaged. If any damage is visible
have the tool inspected/repaired by a suitably
qualifi ed person. If it is necessary to replace the plug,
it is preferable to use an ‘unbreakable’ type that will
resist damage on site. Only use a 13 Amp plug and
make sure the cable clamp is tightened securely. Fuse
as required. If extension leads are to be used, carry
out the same safety checks on them and ensure that
they are correctly rated to safely supply the current
that is required for your machine.
Make sure when the machine is placed that it
sits fi rmly on the fl oor, that it does not rock and is
suffi ciently clear of adjacent obstacles so that cutting
operations will not be impeded. Check you have
adequate clearance both in front of and behind the
machine when cutting long stuff. If you are liable to
be processing unwieldy or awkward work pieces, it is
suggested that you consider fastening the machine
down to the fl oor.
The machine is not designed for sub-aqua operation,
do not use when or where it is liable to get wet. If the
machine is set up in the open, and it starts to rain
(unusual though this would be in U.K.), cover it up or
move it into the dry. If the machine has got wet; dry
it off as soon as possible with a cloth or paper towel.
Do not use 230V a.c. powered machines anywhere
within a site area that is fl ooded or puddled and do
not trail extension cables across wet areas. Keep the
machines clean; it will enable you to more easily see
any damage that may have occurred. Clean the
machine with a damp soapy cloth if needs be, do
not use any solvents or cleaners, as these may cause
damage to any plastic parts or to the electrical
components. Keep the work area as uncluttered as is
practical, this includes personnel as well as material.
It is good practice to leave the machine unplugged
until work is about to commence, also make sure
to unplug the machine when it is not in use or
unattended. Always disconnect by pulling on the
plug body and not the cable. Once you are ready to
commence work, remove all tools used in the setting
operations (if any) and place safely out of the way.
Re-connect the machine.
Carry out a fi nal “tightness” check e.g. guide fence,
table tilt, etc., check that the ‘cutting path’ (in this
case the path that the work piece will travel) is
unobstructed.
Make sure you are comfortable before you start
work; balanced, not reaching etc.
If the work you are carrying out is liable to
generate fl ying grit, dust or chips wear the
appropriate safety clothing, goggles, gloves, masks
etc. If the work operation appears to be excessively
noisy, wear ear-defenders. If you wear your hair in a
long style, wearing a cap, safety helmet, hair net, even
a sweatband, will minimise the possibility of your hair
being caught up in the rotating parts of the tool.
Likewise, consideration should be given to the
removal of rings and wristwatches, if these are liable
to be a ‘snag’ hazard. Consideration should also be
given to nonslip footwear, etc.
Do not work with cutting tools of any description
if you are tired, your attention is wandering or you
are being subjected to distraction. A deep cut, a lost
fi ngertip or worse; is not worth it!
Do not use this machine within the designated safety
areas of fl ammable liquid stores or in areas where
there may be volatile gases. There are very expensive,
very specialised machines for working in these areas,
THIS IS NOT ONE OF THEM.
8
Check that blades are the correct type and size, are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine.
Above all, OBSERVE…. make sure you know what is
happening around you and USE YOUR COMMON
SENSE.
Make sure the saw blade is the correct type for the
job in hand. Do not force the saw, if the saw begins
to ‘stall’ you are ‘forcing the cut’ or over working the
saw.
Ensure that the saw blade is clean and sharp.
Resin build up on the blades will increase the friction
of the saw passing through the timber, and cause
over heating of the blade, blunt teeth will work
harder tearing the fi bre of the timber as opposed to
shearing it, also with subsequent overheating. Both
faults unnecessarily load the machine beyond
normal usage, and shorten its longevity.
Do not use blades that are deformed in any way.
Do not remove the blade guard. The design of the
riving knife on the machine will not allow for slotting
or ‘blind’ grooving, so there is no reason to remove
the guard.
Do not remove the riving knife.
Do not use any blades that cut a smaller kerf than
the riving knife thickness. Make sure the riving knife
is correctly adjusted to the blade and is securely
fastened. If the table insert becomes damaged or
broken, and will not support the timber ‘up close’ to
the blade, replace it.
Do not start the saw with the work piece touching
the blade.
Do not commence sawing until the blade
has run up to full speed.
After switching off, never try to slow the saw down
more quickly by applying side pressure (with a piece
of wood?) to the blade. Apply the old joiner’s adage
of never getting hands within one handbreadth of
the blade. Leave the machine disconnected from the
mains supply until you are about to commence work.
Always disconnect the machine if you are leaving it
unattended.
Never leave the vicinity of the machine
unless the blade has come to a complete stop.
Do not attempt to carry out any maintenance,
corrective work, setting up etc., unless the machine
is disconnected from the mains supply. If any tools
have been used during setting up procedures, make
sure they are removed from the machine and stowed
safely away.
Do not attempt to carry out cross cutting operations
‘freehand’, always use the mitre fence for small
stuff and the sliding carriage for larger work pieces.
Unless you are an experienced machine operator, do
not attempt to ‘rip’ freehand, always use the guiding
facility of the rip fence.
It is perfectly acceptable to support guide and feed
the timber with your hands whilst ripping stuff of
some length, however, as you approach the blade
ensure that the push stick is to hand, and you use it.
Remember the emphasis of the ‘push’ should be
between the blade and the fence and close to the
fence. Use your free hand to support and guide the
material on the offside of the saw blade and at least
100mm away from it. If the timber does not extend
to at least 100mm to the offside of the saw blade,
the material possibly does not need guiding or
supporting.
Check (especially on site), that there are no foreign
objects e.g. old nails, screws, small stones etc
embedded in the material you are about to cut. If
necessary take a wire brush to the timber before
working.
9
Code 508310
Model TS-200-2 Basic
Rating Hobby
Power 1.1kW 230V, 1ph
Blade Dia/Bore 205mm/30mm
Blade Tilt 0° to 45°
Max Depth of Cut @ 45˚ 40mm
Max Depth of Cut @ 90˚ 60mm
Max Width of Cut with Fence 190mm standard,
750mm with R/H Table Kit
Table Size 675 x 400mm
Table Height 320mm
Dust Extraction Outlet 100mm
Min Extraction Airfl ow Required 500m³/hr
Overall L x W x H 800 x 400 x470mm
Weight 55kg
Code 508312
Model TS-250M-2 Basic
Rating Hobby
Power 1.5kW 230V 1ph
Blade Dia/Bore 250mm/30mm
Blade Tilt 0° to 45°
Max Depth of Cut @ 45˚ 60mm
Max Depth of Cut @ 90˚ 76mm
Max Width of Cut with Fence 200mm standard
760mm with R/H Table Kit
Table Size 670 x 430mm
Table Height 360mm
Dust Extraction Outlet 100mm
Min Extraction Airfl ow Required 750m³/hr
Overall L x W x H 920 x 560 x 560mm
Weight 80kg
Assembly
1. Locate and identify the four leg “A” frames (H),
the long struts (I) and the short struts (J) for the
stand, and the packet containing 32 M8 x 16mm
coach bolts, washers and nuts,(L1).
2. Using the M8 x 10mm coach bolts, nuts and
washers bolt together two ‘A’ frames using two
legs (H) one long strut (I) in the middle and one
short strut (J) at the top. ‘fi nger tighten’ the nuts
only at this time, see fi g 1.
3. When the two ‘A’ frames have been assembled,
select one, turn it upside down on a fl at surface
and loosely bolt the ‘short struts’ (J) and long struts
(I) in place, see fi g 2. Attach the other “A’ frame and
loosely tighten.
4. When all the components are
assembled, turn the stand over
and place the four rubber feet
(K) to the ends of the ‘A’ frames.
(See fi g 3) Upright the frame
and stand on the fl oor, see
fi g 4.
NOTE: GO ROUND THE
FRAME AND FINGER
TIGHTEN THE NUTS AT
THIS POINT!
Stand Assembly
Fig 01
Fig 02
Fig 04
Fig 03
I
J
I
K
J
H
L1
Assembly
10
Mounting the Saw Bench to the Stand
1. With
assistance,
place the Saw
Bench (A) onto
the stand. Align
the four mounting holes at
the base of the saw bench
with the four mounting
holes at each corner of
the stand. Using four M8
x 16mm hex bolts, large
washers & nuts (L2) secure
the saw bench to the
stand, see fi gs 05-06. Now
tighten all the nuts on the
stand assembly.
Fig 05
Fig 07
2. Locate the yellow kerf plate and four Phillips
screws and secure it into the tables recess, see fi g 7.
Basic Saw
2. Slide the mitre fence (D) into one of the tables ‘T’
slots, see fi g 08.
3. Remove the table inset, place safely aside and
raise the saw blade to its maximum height,
see fi g 09.
Fig 08-09
D
4. Locate the riving knife (A1). Loosen the two nuts
holding the riving knife clamping plates, slide the
riving knife down between the two plates and lightly
tighten to hold the riving knife in place. Check that
the tip of the knife has a clearance of 3-8mm
between the blade then tighten the nuts to secure
the riving knife in place, see fi gs 10-11-12.
Fig 10-11-12
Table insert
Clamping plate
A1
A1
3-8mm Gap between the
riving knife and the blade
G6
a
Tilt mechanism shaft
Height mechanism shaft
1. Locate the two operating wheel handles (G6) and,
using the supplied 3mm Hex key (G4), secure one to
the height mechanism shaft to the front of the saw
by undoing the grub screw on the operating wheel
handle (G6) and sliding it onto the shaft, making sure
the grub screw is in line with machined slot (a), in the
shaft. Retighten the grub screw. Repeat for the tilt
mechanism to the right hand side of the saw.
A
Fig A
Fig B
L2
Assembly
11
5. Locate the crown guard and fl exible hose (B).
Remove the clamping pin bolt, washer and lift and
shift handle from the crown guard assembly, slot the
guard down over the riving knife (A1) until the holes
are in line then replace the pin bolt, washer and
clamping handle, see fi gs 13-14.
Fig 13-14
B
Pin bolt
Lift & shift handle
6. Locate the table insert height shims (A2), place
a shim over the pre-drilled holes in the table insert
recess place the insert on top and check its level
with the main table, see fi g 15-16. Add extra shims if
required.
Fig 15-16
A2
7. Remove the three nuts and washer from the fence
rail (F) and place safely aside. Slot the threaded bolts
in the fence rail through the three pre-drilled holes
to the front of table, replace the washers/nuts and
lightly tighten, see fi g 17-18.
Fig 17
8. Lift up the clamping handle on the rip fence
assembly (E) and slide the fence onto the fence rail
(F), see fi g 19.
Fig 19
Continues Over...
F
E
F
Assembly
12
10. Remove the two clamping handles, washer from
the fence assembly and place aside, remove the two
coach bolt and insert them to the opposite side.
Locate the rip fence extension and insert the two
coach bolts into one of the two ‘T’ slots in the fence
extension. Replace the washers and clamping
handles you removed earlier. We advise you move
the rip fence extension down until the end face is
centred with the blade, see fi g 23-24-25.
Fig 23-24-25
11. Slide the rip fence assembly (E) up against the
blade and check the index marker on the magnifying glass reads ‘zero’ on the scale. If adjustment is
required loosen the fence rail (F) and adjust until it
reads ‘zero’. Secure the fence rail, see fi g 25-26-27.
9. Move the fence (E) until it’s in line with the tables
‘T’ slot, see fi g 20. If the fence is out of alignment
loosen the four cap head screws on top of the rip
fence assembly and adjust the fence until its in
alignment with the ‘T’ slot, re-tighten the cap head
screws, see fi g 21-22.
Fig 20
Fig 21-22
E
Cap head screws
Rip fence extension
Coach bolt
Hex key
‘T’ Slot
Fig 25-26-27
Magnifying glass
Scale
Index marker
Assembly
13
12. Locate the micro adjuster (A3), remove the end
cap from the rip fence assembly (E), see fi g 28. Insert
the mounting blocks on the micro adjuster (A3) into
the ‘T’ slot to the side of the rip fence assembly. Line
up the drive pinion with rack and using the supplied
Phillips screwdriver secure the micro adjuster to
the underside of the fence assembly, see fi g 29-30.
Replace the end cap.
NOTE: Make sure the teeth of the pinion
engages into the rack.
Micro Adjuster (TS-250M-2 ONLY)
Fig 28-29-30
13. Lift up the fence clamping handle, push in and
turn the control knob on the micro adjuster (A3) and
check it tracks smoothly down the fence rail (F), see
fi g 31.
Fig 31
14. Locate the dust extraction moulding (C). Remove
the four Phillips screws and washers around the
extraction outlet, line up the holes in the dust
extraction moulding with the threaded holes to
the side of the saw and secure in position with
the screws you removed earlier, see fi g 32-33.
Fig 32-33
Continues Over...
C
A3
‘T’ Slot
End cap
Phillips screw
Extraction outlet
Mounting blocks
Control knob
Assembly
14
Fig 36
16. Locate the fl exible hose (B) and hose clips (G2).
Place a clip over one end of the hose and insert
the hose over the 50mm outlet on the extraction
moulding (C) and tighten the hose clip, see fi g 36.
C
B
G2
15. Attach the hose support bracket (A4) to the far
corner of the saw table using two cap head screws
and nuts, see fi g 34-35.
Fig 34-35
A4
Cap head screws
Hex key
17. Place a clip over the other end of the hose and
introduce the hose over the dust outlet on the crown
guard tighten the hose clip, see fi g 37. Lastly hook the
hose over the support bracket (A4), see fi g 38.
Fig 37
Fig 38
R/H Extension Table Kit
1. Locate the long rip fence rail (M), long rip fence
(N), long rip fence guide rail (O), extension table (P),
extension table support leg (Q), cap head screws,
(Q1), washers, (Q2) and nuts (Q3).
2. Remove the fence assembly (E), short fence rail (F)
unhook the fl exible hose and remove the hose
support bracket (A4) and place safely aside.
3. Remove the fi rst three nuts and washer from
the fence rail (M) and place safely aside. Slot the fi rst
three threaded bolts in the long fence rail through
the three pre-drilled holes to the front of table and
secure with the washers/nuts and lightly tighten,
see fi g 39.
Assembly
15
Fig 39
4. Remove the washers/nuts from the remaining
three bolts and place aside, position the bolts along
the rail, put to hand four cap head screws (Q1) and
washers (Q2), see fi g 40.
5. Slot the three bolts in the fence rail (M) through
the three holes in the extension table (P), see fi g 41
lift up the table (P) and align the four holes to the
side with holes in the saw table and secure using cap
head screws/washers, see fi g 42-43.
Fig 40-41
Fig 42-43
6. Replace the three nuts/washers you removed
earlier from the fence rail (M) and lightly tighten, see
fi g 44.
Fig 44
M
Q1
Q2
P
Q1
Q2
M
7. Locate six cap head screws (Q1), nine washers (Q2),
three nuts (Q3), see fi g 45.
Fig 45
Q3
Q2 Q1
Continues Over...
Assembly
16
8. Locate the rear rip fence guide rail (O), line up the
holes and the machined cutouts with the ‘T’ slots to
the rear of the saw table (A), see fi g 46. Insert three
cap head screws with washers through the guide rail
(O) into the threaded holes in the saw table, lightly
tighten with a Hex key. Place the further three
cap head screws with washers through the guide rail
and extension table (P), secure with the remaining
washer and nuts (Q3), see fi gs 47-48.
Fig 46-47-48
O
P
Q1
Q2
Q2
Q3
Hex key Machined cutout
9. Locate the extension table support leg (Q), remove
the two bolts washers and nuts and place safely
aside. Line up the holes in the support leg bracket
with the two holes to the end of the extension table
(P), replace the fi xing and tighten with the supplied
spanners, see fi g 49-50.
Fig 49-50
Q
10. Loosen the cap head
screw on the support leg
and lower to the fl oor,
nip up the screw, see
fi g 51.
11. Place a straight edge
across both tables and
adjust the front and rear
fence rails and support
leg until the tables are
level, see fi g 52-53.
Fig 51
Fig 52-53
Cap head screw
Straight edge
Assembly
17
12. Replace the rip fence assembly (E) onto the
front fence rail (F). Remove the short rip fence from
the main assembly by removing the four cap head
screws, place safely aside, see fi g 54-55.
Fig 54-55
13. Locate the long rip fence
(N), insert the guide bearing
into the rear guide rail (O), see fi g 56 align the four
holes to the opposite end with the holes in the main
clamping assembly and replace the cap head screws,
securely tighten with the Hex key, see fi g 57.
Fig 56-57
Guide bearing
N
O
14. Move the fence (E) until it’s in line with the table’s
‘T’ slot, if the fence is out of alignment loosen the four
cap head screws on top of the rip fence assembly, see
fi g 57 and adjust the fence until its in alignment,
re-tighten the cap head screws.
15. Remove the rip fence extension from the short
rip fence assembly and attach it to the long rip fence
(N) as described on step 10 on page 12.
16. Slide the rip fence assembly (E) up against
the blade and check the index marker on the
magnifying glass reads ‘zero’ on the scale. If
adjustment is required loosen the fi xings only on
the front fence rail and lightly tap the end of the
rail until the marker reads ‘zero’ on the scale.
NOTE: PLACE A STRAIGHT EDGE
ACROSS THE FRONT EDGE OF THE
TABLES AND CHECK THEY ARE
STILL LEVEL AND ADJUST UNTIL
CORRECT.
ONLY LIGHTLY LOOSEN THE
FRONT FENCE RAIL THEN TAP
THE END UNTIL THE MARKER
READS ‘ZERO’ ON THE SCALE.
Sliding Table Kit
1. Position one carriage support arm (V) to the
underside of the cast iron saw bench (A), line up
the clearance holes (a) in the support arm with the
pre-drilled holes in the table, using four M6 x 45mm
countersink heads and nuts, (W2) secure the support
arm to the table using a 4mm Hex key (G4), see fi gs
58-59-60. Repeat for the remaining arm.
Continues Over...
A4
Cap head screws
17. Replace hose support bracket (A4) to the far
corner of the extension table and hook the fl exible
hose over he bracket, see fi g 57.
Assembly
18
Fig 58
Fig 59-60
a
W2
V
Pre-drilled holes
V
2. Place an M6x16mm Hex bolt (W3) in each of the
four clearance holes on both support arms (V) and
loosely screw on an M6 nut and washer, see fi g 61.
3. Locate the four M6x30mm Hex Bolts (W1) and
lightly screw each bolt into the threaded holes to
the underside of the carriage arm (X), see fi g 62.
NOTE: Only screw on the bolts just enough so they
are just below the surface of the threaded nut, see
fi g 11.
4. Line up the Hex bolts (W3) with the ‘T’ slots in the
carriage arm (X) and slide on the carriage arm, see
fi g 63.
5. Locate the sliding carriage table (Y) and slide it
onto the carriage arm (X), see fi g 64.
Fig 61
Fig 62
Fig 63
w3
w3
w1
Threaded nuts
‘T’ Slot
V
X
MAKE SURE THE WHEELS ON
THE CARRIAGE TABLE ENGAGE
CORRECTLY ONTO THE CARRIAGE
ARM RAILS, SEE FIG 65.
Assembly
19
Fig 64-65
Carriage arm rail
Y
6. Slide the carriage table (Y ) to one end of the saw
table (A), place a Level across both tables and adjust
the M6 Hex bolts (W1) until the sliding carriage table
(Y) is level with the table saw table (A), see fi g 66.
Repeat for the opposite side. When both tables are
level tighten the four M6 Hex nuts (W3) to secure the
sliding arm (X) in position.
Fig 66
7. Locate the two carriage arm stops (W4), loosen the
domed nuts and slide the bolt heads into each end of
the carriage arms ‘T’ slot. Tighten the nuts to lock the
stop in place, see fi g 67.
Fig 67
W4
Angle Fence
1). Put to hand the work clamp block (U), and slide it
into the T-slot on the angle fence (R). Locate the
connecting block (U) and slide it onto the angle fence
as before, see fi gs 68-69. Slide the T-bolt on the base
of the connecting block (U) into the T-slot on the
sliding carriage table (Y ), see fi gs 70-71. Locate the
plastic block and Phillips screws (R1), secure it to the
end of the angle fence (R), see fi g 72.
Fig 68-69
R
U
U
Work clamp block
Connecting block
‘T’ Bolt
Continues Over...
Assembly
20
Fig 70-71
Fig 72
The picture above shows the angle fence (R)
removed from the carriage table for clarity.
Y
‘T’ Slot
‘T’ Bolt
Connecting block
R1
2. Locate the work clamp (S), slot the work clamp into
the 20mm hole in the work clamp block (U),
secure in position with the lift and shift handle, see
fi g 73. To set the angle fence at 90˚, push the angle
fence (R) up against the stop, see fi g 74.
3. Make sure the plastic block on the end is just
missing the blade. Using a 90˚ square check that
the blade is at 90˚ to the angle fence (R), see fi g 75.
Lift and shift handle
Fig 73-74
S
U
Lift and shift handle
Angle fence stop
Fig 75
90˚ Square
When correct tighten the lift and shift handle on the
connecting block (U), see fi g 71. If the angle fence (R)
is not set to 90˚, undo the grub screw to the side of
the sliding carriage table (Y ), using a fl at screwdriver
turn the eccentric bush until the angle is correct, see
fi gs 76-77.
4.To set the angle fence (R) to angles between 45˚
and 90˚ loosen the three lift and shift handles on
the connecting and work clamp blocks (U) and set
the fence to the required angle on the scale on the
Assembly
21
Fig 76-77
Grub locking screw
Eccentric bush
carriage table (Y ), see fi gs 78-79. Tighten the three lift
& shift handles to lock the angle fence in position.
Note: The fence can also be used at the rear of the
sliding carriage table if you prefer to push the
timber against the fence.
Fig 78-79
Carriage table scale
5. Locate the fl ip over stop (T) and slide it into the
T-slot on top of the angle fence (R), see fi g 80. Tighten
the butterfl y knob.
Fig 80
T
R
TS-200-2
TS-250M-2
22
Basic table saw
Connecting block
Work clamp block
Sliding table assembly
Tilt operating wheel
R/H extension table
Flexible hose
Hose support bracket
Crown guard
Rip fence extension
Work clamp
Flip over stop
Front fence rail
Rip fence extension
clamping handles
Rip Fence assembly
Crown guard clamp
Rear guide rail
Carriage arm
Mitre fence
Rise & fall operating wheel
Sliding carriage table
Stand
Extension table support leg
TS-200-2 Complete Kit
TS-250M-2 Complete Kit
23
TS-200-2 Basic Saw
TS-250M-2 Basic Saw
24
Tilt scale pointer and adjusting screw
Carriage table scale for measuring set angles
Rise and fall operating wheel and the
clamping handle for the tilt mechanisum
Tilt operating wheel
Mitre fence assembly NVR ON/OFF switch with emergency stop shroud
Clamping knob
Pointer
Pointer
Adjusting screw
Scale
Scale
Scale
Tilt mechanisum clamp
OFF
Shroud
ON
25
Work clamp block (A) and connecting block (B) Flip over stop assembly
Fence rail scale Crown guard (A), Blade (B)
and Riving knife (C)
Saw blade assembly set at 45˚
Rip fence clamp (A), Rip fence extension (B)
and micro adjuster (TS-250M-2 Only) (C)
100mm Dust extraction outlet
B
A
Clamp
A
BC
Scale
A
B
C
Fig 85-86
Tables ‘T’ slot
26
The Riving Knife
1. Raise the saw blade to its highest point and
remove the saw blade crown guard, see fi g 13-14 on
page 11.
2. Remove the four Hex screws and place carefully
aside, remove the table insert, see fi g 81. Using the
spanner provided loosen the riving knife and check
that the tip of the knife has a clearance of 3-8mm
between the blade then tighten the nuts to secure
the riving knife in place, see fi g 82.
NOTE: Check that the riving knife is parallel to the
saw blade by placing the fence up against them.
(See fi g 83).
Fig 81
Fig 82-83
Table insert
Riving knife
Fence
3-8mm
Adjusting the Rip Fence to the Blade
The fence assembly must be parallel to the saw
blade for producing accurate cuts.
1. Remove the crown guard, raise the fence clamping
handle and slide the fence assembly up against the
saw blade and check it reads “ZERO” on the fence rail,
see fi g 84.
NOTE: If adjustment is required loosen the fi xings
ONLY on the front fence rail and lightly tap the
end of the rail until the marker reads ‘zero’ on the
scale. Check the tables are still level by placing a
stright edge across the front edge and
adjust until correct.
Fig 84
NOTE: Use the ‘T’ slot to the right side of the saw
blade as a reference to check the fence is parallel,
see fi gs 85-86. Regularly check the fence is
parallel to ensure a perfect cut.
ZERO marker
27
4. The rip fence extension can be repositioned from
the vertical to a horizontal position for guiding thin
timber pieces through. Loosen the two clamping
handles holding the fence extension, remove, lay
the fence extension down in the horizonal position
and remount the fence extension as before,see fi g
87. Move the extension down until the end face is
centred with the blade and tighten the two clamping
handles to lock the assembly, see fi g 88.
Fig 87-88
Adjusting the Cutting Height
Adjust the blade height with the operating wheel
(G6), see fi g 89, so that the blade teeth are protruding
through the work piece.
Fig 89
G6
Lock
Adjusting the Pivot
1. Release the locking handle (A), see fi g 89-91 the
saw can be angled up to a maximum of 45˚ by
turning the hand wheel (G6), see fi gs 91-92.
Fig 91
Fig 92
G6
A
G6
NOTE: Before pivoting the blade for angle cuts
fi rst remove the ‘yellow kerf plate’ from the table,
see fi g 90.
Fig 90
28
If the blade is not cutting 100% true, the blade is out
of alignment. Follow the instructions below on how
to set the blade to the table.
1. Remove the blade crown guard and table insert,
see fi g 93.
2. Loosen the four Hex screws (A), see fi gs 93-94.
3. Place a steel rule up-against one end of the blade
and take a measurement to the ‘T’ slots edge, see fi g
95.
Fig 93-94
Table insert
A
A
A
Fig 95
Fig 96
Fig 97-98
Table ‘T’ slot
Steel rule
Blade rail
Blade assembly
B
4. Place the rule to the opposite end of the blade
and take a further reading, see fi g 96.
6. If there is any deviation between the
measurements,adjust the blade assembly by
moving each end on its rails (B) (beneath the table),
see fi gs 97-98, until both ends of the blade are the
same distance away from the ‘T’ slot edge.
7. Tighten the four Hex scews (A).
8. Replace the blade guard and table insert.
Setting the Blade Alignment
29
CONNECT THE SAW TO THE
MAINS SUPPLY!
NOTE: BEFORE USING YOUR
SAW, GO ROUND AND MAKE
SURE EVERYTHING IS SECURE,
FASTENED DOWN, THAT ALL
TOOLS ARE CLEARED AWAY
FROM THE WORK AREA!
CHECK: THE BLADE FOR
SHARPNESS,MISSING TEETH,
RESIN BUILD UP ECT., CLEAN
IF NECESSARY. CHECK THE
BLADE IS SECURELY CLAMPED
IN PLACE (I.E. NOT LOOSE)!
Give the machine a ‘quick’ burst check ( i.e. quick
ON-OFF) to ensure everything is O.K. If everything is
satisfactory, the table saw is ready for use.
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE
REACH OF YOUNG CHILDREN!
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED
IN THE WORK AREAS!
CONNECT A DUST EXTRACTON
MACHINE TO THE DUST
EXTRACTION OUTLET ON YOUR
TABLE SAW!
Feeding the Work by Hand
Start up the saw, wait until it has reached full speed
and slowly feed the timber through using both
handles, (making sure to keep your hands well clear
of the blade and using a push stick for small pieces),
until the timber is behind the riving knife. Switch off
the saw, wait until the blade has come to a complete
stop and remove the timber, see fi gs 99-100.
Fig 99
NOTE: Secure larger pieces of timber to the table
by using the clamp assembly (S), see fi g 73.
Cutting Narrow Pieces
Use the small fl at surface of the fence to cut thin
timber narrower that 120mm, see fi g 87-88. Use a
push stick.
The Mitre Fence
The mitre fence (D) can be mounted on either side
of the saw blade in the two ‘T’ slots, pre machined
into the saw table, see fi g 101. The mitre fence can be
angled from 90˚ to 45˚ degrees , see fi g 102-103.
D
‘T’ Slot
Fig 100
30
Fig 103
LOCK THE MITRE
FENCE AND HOLD
THE WORK FIRMLY
Fig 102
THE BLADE IS SET
AT AN ANGLE
LESS THAN 90˚
DEGREES FOR
BEVEL CUTS
HOLD THE
WORK FIRMLY
BLADE GUARD
1. Raise the saw blade to its highest point, remove
the saw blade guard, remove the four Hex screws
that secure the table insert, place carefully aside
and remove the table insert, see fi g 104. Using the
spanner provided, put the spanner onto the fl ats on
the bolt and place a piece of timber up against the
saw blade to stop it from moving, see fi g 105.
Fig 104
Hex screw
NOTE: BE CAREFUL NOT TO DISTURB
THE SHIMS BENEATH THE TABLE
INSERT IF FITTED AS THE SHIMS ARE
SET SO THE TABLE INSERT IS LEVEL
WITH THE TABLE SURFACE!
2. Slacken off the saw bolt (remember right hand
thread). Remove the saw bolt, then remove the
sawplate washer and the saw blade, see fi gs 106-107.
It would be a good time to give the interior of the
machine, the dust extraction channels, etc. a
thorough clean.
3. Check the new blade for damage, missing teeth,
sharpness etc. Fit the new blade, ensure that the
teeth are pointing towards the front of the machine.
Put the sawplate washer onto the shaft and twist on
the saw bolt. Spin the bolt up fi nger tight and check
the saw is correctly seated.
4. Place the piece of timber against the blade as
before and tighten up the saw bolt, check the riving
knife is aligned with the saw blade, and correctly
positioned. Replace the table insert and secure with
the four Hex screws. Replace the saw blade guard.
When everything is satisfactory, turn the saw blade
once by hand to check it doesn’t foul anywhere.
5. Reconnect the machine to the mains supply. Give
the machine a ‘quick’ burst check (i.e. quick ON-OFF)
to ensure everything is O.K. If everything is
satisfactory, continue to use the machine.
Fig 105
Table insert height shims
Saw bolt
Spanner
31
6. Check the old blade for sharpness, missing teeth, resin build up, etc., clean if necessary and send for
refurbishment/resharpening if required. If the blade is not to be re-sharpened, clean and pack away in its
storage case.
Fig 106 Fig 107
Sawplate washer
Blade
1. Keep the saw as clean and free from saw dust build
up as is practical. Periodically, remove the saw gullet
and vacuum out and clean out the saw box and the
extraction housing. Remove any resin build up in the
saw box, using a proprietary resin cleaner.
2. Clean the threaded drive shafts of the rise and fall
and tilt mechanisms. At the same time check the belt
drive, i.e. the belt is not ‘glazing’ with resin build up,
likewise with the pulley wheels. Check the belt
tension. If the belt is becoming slack, loosen the
motor hold down bolts and drive the motor
backward with its adjusting bolt.
3. Check the saw blade regularly for chipped,
missing, damaged teeth etc. and remove any resin
build up from the blade, riving knife etc.
4. If you have fi nished using the saw bench, clean
above and below the work table wipe the saw bench
over. If the saw bench is not going to be used for a
period of time, smear a light coat of suitable oil over
the work table and place a dust sheet over the saw
bench.
Every three or four months we recommend you use
‘Ambersil Dry PTFE Film Antistick’ spray to lubricate
the blade and tilt, rise and fall screw threads.
32
TS-200-2 and TS-250M-2 (Motor Housing Exploded Diagram)
33
Part No Description Qty
1 Set screw 1
2 Shaft 1
3 Hand wheel 1
4 Pin 1
5 Sharp 1
6 Pin 1
7 Lead screw nut 1
8 Motor 1
9 C-Spring 1
10 Motor guidance plate 1
11 Arbor 1
12 Washer 3
13 Set Screw 3
14 Set Screw 2
15 Washer 1
16 Long plate 1
17 Washer 1
18 Nut 2
19 Motor pulley 1
20 Extractor connecting piece 1
21 Washer 1
22 Set screw 1
23 Blade 1
24 Flange 1
25 Washer 1
26 Set screw 1
27 Washer 2
28 Set Screw 2
29 Holding plate A 1
30 Riving knife 1
31 Holding plate B 1
32 Poly-V belt 1
33 Spindle pulley 1
34 Washer 2
35 Ball bearing 1
36 Ball bearing 1
37 C-Spring 1
38 Shaft 1
41 Supporting plate 1
42 Washer 2
43 Nut 2
44 Washer 1
45 Nut 2
46 Washer 1
47 Lever 2
48 Sawing base 1
49 Pin 1
50 Screw 1
51 Washer 1
52 Connecting plate 1
53 Lock bolt M5 1
54 Screw 1
55 Screw 1
56 Hand wheel 1
57 Screw 2
58 Nut 1
59 Thread shaft 1
60 Plate 1
61 Clamp 2
62 Dust extraction hose 1
63 Base 1
64 Switch box 1
65 Switch 1
66 Clamp for cord 1
67 Set screw 4
68 Power Cord 1
69 Washer 1
70 Arbor 1
71 Plate 2
72 Supporting rear 2
73 Washer 2
34
74 Nut 1
75 Table 1
76 Cover 1
77 Screw 6
78 Screw 4
79 Pin 1
80 Scale 1
81 Lock handle 1
82 Screw 1
83 Bung 1
84 Hex nut 1
85 Flat washer 1
86 Bearing Bar 1
87 Bearing 2
88 Small handgrip 1
89 Tap screw 4 ×12 1
90 Flat head screw M4×8 6
91 Right protection plate 1
92 Safety screen (left) 1
93 Safety screen (right) 1
94 Left protection plate 1
95 Tap screw 4 ×24 2
96 Lock bolt 1
97 Washer 5 1
98 Connecting plate 1
99 Flat washer 5 1
100 Fence extrusion aluminium 1
101 Bush bearing 4
102 Screw M6×65 4
103 Fence”L”shape 1
104 Carriage crew M6×55 2
105 Fence plate 1
106 Circle ring 1
107 Lens 1
108 Taping screw ST4.2×12 8
109 End cap,fence carrier 2
110 Fence carrier 1
111 Eccentric shaft 1
112 Lock plate 36
113 Pan head screw M4×10 1
114 Hex nut M8 1
115 Lock handle,fence 2
116 T-nut M5 8
117 Pan head screw M5×10 2
118 Fine adjusting handle 1
119 Coil spring,fi ne adjust 1
120 Eccentric arbor 1
121 Set screw M6×6 2
122 Gear rod,fi ne adjust 1
123 Core gear 1
124 Washer 4mm 1
125 Sunk head screw M5×8 1
126 Lock shaft,fi ne adjust 1
127 Screw guide 2
128 Rubber sticker 2
129 Frame,fi ne adjust gear 1
130 End cap,front rail 2
131 screw M8×25 3
133 Rack,fence 3
134 Pan head screwM5×8 6
135 Dust cover 1
136 Screw M5×12 4
137 Support plate 1
138 Screw M6×16 3
139 Cover 1
140 Front rail 1
35
TS-250M-2 (Table & Fence Exploded Diagram)
36
TS-200-2 (Table & Fence Exploded Diagram)
37
Part No Description Qty
56 Hand wheel 1
57 Screw 2
58 Nut 1
59 Thread shaft 1
60 Plate 1
61 Clamp 2
62 Dust extraction hose 1
63 Base 1
64 Switch box 1
65 Switch 1
66 Clamp for cord 1
67 Set screw 4
68 Power Cord 1
69 Washer 1
70 Arbor 1
71 Plate 2
72 Supporting rear 2
73 Washer 2
74 Nut 1
75 Table 1
76 Cover 1
77 Screw 6
78 Screw 4
79 Pin 1
80 Scale 1
81 Lock handle 1
82 Screw ST2.9×9.5 1
83 Bung 1
84 Hex nut 1
85 Flat washer 1
86 Bearing Bar 1
87 Bearing 2
88 Small handgrip 1
98 Connecting plate 1
99 Flat washer 5 1
100 Fence extrusion aluminium 1
101 Push 4
102 Screw M6×65 4
103 Fence “L”shape 1
104 Carriage screw M6×70 2
105 Screw 2
106 Flat washer 4 1
107 Poiniter with magnifi er 1
108 Locking handle 1
109 Locking eccentric block 1
110 Screw M4×8 3
111 Flat washer 4 1
112 Spring sheet 1
113 Pivot for locking 1
114 Sliding base 1
115 Slide guide end plate 1
116 Slide guide plate 1
117 Hex bolt M6×16 4
118 Dust cover 1
119 Screw M5×12 4
120 Support plate 1
121 Screw M6×16 3
122 Cover 1
38
Sliding Table Exploded Diagram
39
Part No Description Qty
1 C-shaped ring 1
2 Sliding axle 1
3 Eccentric bush 1
4 Hex thin nut M8 1
5 Set screw M8 x 25 1
6 Eccentric nut 2
7 Trolley 4
8 Washer ɸ 6 4
9 T-shaped bolt 1
10 Set screw M8 x 10 1
11 Homocentric nut 2
12 Socket countersunk screw 4
13 Rhombic handgrip 2
14 Washer ɸ 6 3
15 Connecting block 2
17 Screw M4 x 12 2
18 Wood block 1
20 Angle fence 1
21 E’ ring ɸ 16 1
22 Press handle 1
23 Square toes nut 1
24 Angle.ruler 1
25 Sliding table 1
26 Locking nut M10 1
27 Washer ɸ 10 1
28 Turing plate 1
29 Small handgrip 1
30 Washer ɸ 6 1
31 Locating pole 1
32 Hex bolt M6 x 35 1
Wiring Diagram
40
41
42
43
Axminster Tools & Machinery Ltd
Weycroft Avenue, Axminster, Devon EX13 5PH
axminster.co.uk
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Help to protect the environment, take the packaging to the local recycling centre and place into
the appropriate recycling bin.
Do not dispose of electric tools together with household waste material. In observance of
European Directive 2002/96/EC on waste electrical and electronic equipment and its
implementation in accordance with national law, electric tools that have reached the end of their
life must be collected separately and returned to an environmentally compatible recycling facility.
Only for EU countries
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It’s probably the most comprehensive FREE guarantee ever- buy with confidence from Axminster!
So sure are we of the quality, we cover all parts and labour free of charge for three years!
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Free Three Year Guarantee on Axminster Hobby, Trade and Industrial Series
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mainland address, irrespective of the original delivery address.
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maintained it in accordance with the instruction manual; and that all cutting
machines will be used with a blade which is sharp and serviceable at all times.
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including original blades or abrasives.
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should not have been modified in any way. Please do not attempt to service the
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The Guarantee is transferable from owner to owner in the first three years but
you must have original proof of purchase. Should we need to replace a machine
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