Axminster 101600, SX2.7 Operating Manual

SX2.7
Mill Drill
Code 101600
AT&M: 09/10/2015
IMPORTANT SAFETY INSTRUCTION
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS TOOL
Operator COMMON S ENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT. THESE FACTORS MUST BE SUPPLIED BY THE OPERATOR. PLEASE RE MEMBER:
1. When using electric tools, machines or equipment, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury.
2. Keep work area clean. Cluttered areas invite injuri es.
3. Consider work area conditions. Do not use machines or power tool s in damp, wet, or poorly lit locations. Do not expose equipment to rain, keep work area wel l lit. Do not use tools in the presence of flam-mable gases or liquids.
4. Keep children away, all children should be kept away from the work area.
5. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerat or encl osures.
6. Stay al ert. Never operate if you ar e tired.
7. Do not operate the product i f under the influence of al cohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes might be impaired.
8. Do not wear loose clothing or jewelry as they can be caught in moving parts.
9. Wear restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear.
11. Keep proper footing and balance at all times.
12. Do not reach over or across running machines.
Before operations
1. Be sure the switch is OFF when not in use and before plugging in.
2. Do not attempt to use inappropriate attachments in an attempt to exceed the tool”s capacity. Approved accessories are available from the dealer or machine maker.
3. Check for damaged parts, before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
4. Check for alignment and binding of all moving par ts, broken parts or mounting fixtures and any other condition that may affect proper operation. Any part that is damaged should be prop early repaired or replaced by a qualified technician.
5. Do not use the tool if any switch does not turn off and properly
Operation
1. Never force the tool or attachment to do the work of a larger industrial tool. It is designed to do the job better and more safely at the rate for which it was intended.
2. Do not carry the tool by its power cord.
3. Always unplug the cord by the plug. Never yank the cord out of the wall.
4. Always turn off the machine before unplugging.
2
IF THERE IS ANY QUESTI ON ABOUT A CONDITION BEING SAFE OR UNSAFE,
Max. drilling capacity:
20 mm
Max. tapping capacity:
12 mm
End mill capacity
16 mm
Face mill capacity
50 mm
Throat
190 mm
Max. distance spindle to table
370 mm
Spindle taper
Spindle speed
100-2000 rpm ±10%
Table effective size
595x140 mm
T-slot size
12 mm
Table longitudinal travel (X)
395 mm
Cross travel (Y)
190 mm
Headstock travel (Z)
290 mm
Power
750 W
Overall dimension (L*W*H)
725*620*880 mm
Packing size (L*W*H)
840*760*1060 mm
Weight (Net/Gross)
101 / 135 Kg
DO NOT OPERATE THE TOOL!
Grounding Ins tructions
This machine has a three-prong plug, the third prong is the ground. Plug this cord only into a three-prong receptacle. Do not attempt to defeat the protection t he grou nd w ire provides by cutt ing of f the round prong. Cutt ing off the ground will resu lt i n a s afety hazard and void the warranty.
DO NOT MODIFY THE PLUG IN ANY WAY. IF YOU HAVE ANY DOUBT, CALL A QUALIFIED ELECTRICIAN.
Specification
Choice of MT#3 or R8

Unpacking & Preparing for Use

Before unpacking you must check the package carefully, to find whether it is damaged and any may have effect on the machine, please connect with the distributor in advance.
Unpacking carefully, check the species of standar d accessories and the quanti ty to find whether it is as same as the packing list in the package.
3
FEATURE
1
Base
2
Cross feed handwheel
3
Long worktable
4
Fuselage (with protect cover)
5
Drill chuck with arbor
6
Protective dust guard assembly
7
Spindle sleeve locking handle
8
Micro switch assembly
9
Depth display
10
Touch switch panel
11
Electric control box
12
Speed display
13
Emergency stop switch
14
Spindle box cover
15
Fine feeding handle
16
Spindle box
17
Vertical feed handwheel
18
Fuselage back cover
19
Fine feeding locking handle
20
Spindle control handle assembly with tapping button
21
Power socket with fuse box
22
Longitudinal feed handwheel
23
Saddle locking handle
24
Worktabl e locking hand le
4
305
210

Installation

CAUTION! DO NOT ATTEMPT TO USE THE MACHINE UNTIL INSTALLTION IS CAMPLETED, AND ALL PRELIMINARY CHECKS HAVE BEEN MADE IN ACCORDANCE WITH THIS MANUAL.

MOUNTING THE MACHINE

The machine shoul d be mounted on a strong, heavy workbench, of sufficient height so that you do not need to bend your back to perform normal operations. Ensure the location is adequately lit and that you will not be working in your own shadow. We strongly recommend that the machine bolted firmly to strong workbench using the tapped holes us ed to secu re th e feet to the machine. This is to provide added stability and consequently, additional safety.
To do this, first drill four M12 clearance holes in a worktop, at the dimensions shown in the diagram opposite, and with appropriate length M10 bolts, or screws, with flat washers. (not supply, you need prepare these b y yourself).

Application

This small mill machine is both for mi lling or drilling and tapping, widely used in different places. Fine exterior, wide range of speed and easy to use. Designed for industrial usage milling, drilling, tapping, reaming, steps and mill plane with metal and other material.
5

Operation

1. Before starts to use this machine, operat or should go through the instructions ca refu lly
so as to acquaint with the construction of the machines, the functions of the various controls and also the driving systems.
2. This machine uses touching button (see operation panel below), operating steps refer
to the flow chart.

Spindle speed readout

Operation panel Spindle depth readout
Operating steps
1. Insert the electric plug into its socket. Then release the emergency stop switch by
turning the red round head of the switch. you can see the spindle speed readout wi ll bright, it means power on.
2. Press ‘Start’ button (the green and oval button is “I”) on the touching panel, spindle
speed readout shows ‘0100 FORWARD’. These showing on the display’s right side. Notice:‘0100’ is the lowest speed of this machine.
3. You can choose press the ‘ ’ button or ‘ ’ button, if press the ‘ ‘ button the spindle
will rotate “Forward”, if press the ‘ ‘ button the spindle will rotate “Reverse”.
4. Press the ‘+’ button the spindle speed will quicken, you have two choice: one is single
click then the speed rise 10 rpm one click, the other is press the “+” button not loosen then the speed will rise quickly, the highest speed is 2000 rpm. Also you can press the “-” button the spindle speed will slowly, you also have two choice the control method as
6
same as press the “+” button.
5. Press ‘Stop” button (the red and oval button is “0”), spindle will stop running, if press
‘Start’ button now, spindle runs to the speed last setting automatically. When you operate the mill machine encounter emergency you can press the “Emgency stop switch” the machine will power off.
6. Press the “Tapping” button ( drawing is a screw tap, the position up the “+” button), the
light above the ‘Tapping’ butt on lights. This means now is the ‘Tapp ing m ode’, ‘Forward’ and ‘Reverse’ buttons are unavailable.
7. Tapping: the highest speed under ‘Tapping mode’ is 500rpm.
Press the button end of the handle the first is “forward” when press again it change to “reverse”. Notice it have three handle all can control so it is very easy to do.
See the picture on the right position.
8. Fine feeding function: When lock the Lock small handwheel (A), then the control handle
(B) can not useable. Turn the fine feeding handwheel (C) the spindle will micro remove.
Notice: After using sho uld t urn t he p owe r sw itc h to p osit ion ‘0 ’ and pull o ut t he p lug fro m socket.
7
Parts drawin g ( 1 / MT3 ) --the spindle taper is MT3
8
Parts list ( 1 / MT3 ) --the spindle taper is MT3
No.
Drawing No.
Description
Q'ty
1-1
XN3A0201
spindle box
1
1-2
GB 818-85 - M4 x 6
cross recessed small pan head screw H type M4*6
4
1-3
X3C0219
spindle below oil seal ri ng I
1
1-4
X20206
B16 taper shank
1
1-5
GB/T 297-94 - 32907
cone roller bearing 32907
1
1-6
GB 6172-86 - M5
hexagon headed nut M5
2
1-7
XN3A0218
fine feeding handwheel
1
1-8
X3C0217
display fixed square screw
1
1-9
X3C0216
spindle sleev e below oil seal ri ng II
1
1-10
GB 818-85 - M3 x 8
cross recessed small pan head screw Z type M3*8
12
1-11
XN3A0215
base plate
1
1-12
GD300-165
the digital display m odule
1
1-13
XN3A0207
panel
1
1-14
X3C0210
up washer II
1
1-15
GB 819-85 - M5x35
cross recessed counter head scre ws M5*35
1
1-16
XN3A0210
bevel gear
1
1-17
XN3A0204
gear shaft
1
1-18
16-16
check ring 16
1
1-19
XN20243
clock spring
1
1-20
X3C0253
clock spring cover
1
1-21
XN3A0205
spindle box cover
1
1-22
X3C0208
bear seat
1
1-23
X3C0206
spindle timing belt
1
1-24
GB 70-85 - M4 x 35
hexagon socket head cap screw M4*35
4
1-25
X2021800
small handle assembly
1
1-26
XN3A0208
spindle sleev e loc ki ng shaft
1
1-27
XN3A0217
tighten the top r od
1
1-28
GB 79-85 - M6 x 14
slotted headless set screws M6*8
1
1-29
GB 77-85 - M6 x 8
inner six angle locking screws flat head M6*14
1
1-30
GB308-89 - 8
ball 8
3
1-31
XN3A0224
locking small shaft
1
1-32
X3C0238
worm locking handle
1
1-33
X3C0213
spindle sleev e
1
1-34
X3C0252
shaft gear left support flange
1
1-35
GB 77-85 - M6 x 10
inner six angle locking screw flat head M6*10
1
1-36
GB1096-79 4x10
parallet key 4*10
1
1-37
X3C0220
spindle up dust guard I
1
1-38
X3C0265
spindle up dust guard II
1
1-39
GB 70-85 - M4 x 10
hexagon socket head cap screw M4*10
3
1-40
XN3A0216
eccentric sleeve locking block
1
1-41
7_70 - 12 x 22 x 5
thrust ball bearing single 12*22*5
2
1-42
XN3A0209
worm shaft
1
1-43
XN3A0203
worm eccentric sl eev e
1
9
Parts list ( 1 / MT3 ) --the spindle taper is MT3
No.
Drawing No.
Description
Q'ty
1-44
X3C021100
locking bolt assembly
1
1-45
GB 119-86 - A 3 x 10
round pin A 3*10
1
1-46
GB 301-84 - 8106
thrust ball bearing 8106
1
1-47
GB 278-89 - 80106
deep groove ball beari ng 80106
1
1-48
X3C0209
up washer
1
1-49
GB 810-76
slotted round nut
2
1-50
GB 70-85 - M4 x 12
hexagon socket head cap screw M4*12
6
1-51
GB 278-89 - 80107
deep groove ball beari ng 80107
1
1-52
GB 893.1 - 62
check ring 62
1
1-53
GB 894.1 - 35
check ring 35
1
1-54
GB 70-85 - M5 x 16
hexagon socket head cap screw M5*16
4
1-55
X3C0212
spindle
1
1-56
HTD-M5 385(77T)
timing belt Z77
1
1-57
GB 97.1-85 - 6
washer 6
4
1-58
GB 70-85 - M6 x 14
hexagon socket head cap screw M6*14
4
1-59
GB 879-86 - 3 x 8
spring round pin 3*8
1
1-60
X3C0237
assist small handle
1
1-61
GB 119-86 - A 3 x 14
round pin A 3*14
1
1-62
GB 819-85 - M3x10
cross recessed counter head scre ws H ty pe M 3*10
5
1-63
XN3A0220
washer
1
1-64
XN3A0213
spindle sleev e posi tion shaft
1
1-65
20-20
check ring 20
2
1-66
XN3A0214
display fixed bracket
1
1-67
XN3A0222
round gear shaft adjust washer
1
1-68
GB 70-85 - M10 x 16
hexagon socket head cap screw M10*16
1
1-69
XN3A0202
bevel wedge
1
1-70
XN3A0223
wedge screw
2
1-71
XN3A0226
sleeve limted washer
1
1-72
GB 894.1 - 12
check ring 12
1
1-73
GB1096-79 4x18
parallet key 4*18
1
1-74
XN3A0211
atachment brack et
1
1-75
GB 5781-86 - M5x12
hexagon headed bolt M5*12
3
1-76
XN3B0203
motor support plate
1
1-77
XN3B0201
motor timing pulley
1
1-78
GB 896-86 3
spring washer 3
3
1-79
X3C023600
control handle assembly
3
1-80
XN3B0202
handle seat
1
1-81
XN3B0204
shaft gear right support f lange
1
1-82
GF300220
conducting ring assembly
1
1-83
GB 70-85 - M5 x 12
hexagon socket head cap screw M5*12
4
1-84
motor
motor
1
1-85
C3C023500
F/R control pole assembly
3
1-86
GB2089-80 0.8x6x25
compress spring 0.8*6*25
3
10
Parts drawing ( 3 )
11
Parts list (3) --- note: The no. With “*” means the part showing in metric.
No.
Drawing No.
description
Q'ty
3-1
XN3A0901
column
1
3-2*
XN3A0903A
metric rise and down leadscrew
1
3-3*
XN3A0908A
metric rise and down locki ng nut
1
3-4*
XN3A0907A
metric rise and down leadscrew nut
1
3-5
XN3A0904
column nut support
1
3-6
XN3A0911
leadscrew support
1
3-7
GB 118-86 - 6 x 16
taper pins with inter nal thread 6*16
2
3-8
GB 70-85 - M6 x 12
hexagon socket head cap screw M6*12
2
3-9
XN3A0910
rise and down support seat
1
3-10
C2A0307
handle
1
3-11
GB 6172-86 M8
hex nut M8
1
3-12
X3111800
handle wheel
1
3-13
X31145
spring piece
1
3-14*
XN3A0909A
metric rise and down scale di al
1
3-15
GB 879-86 - 3 x 20
spring round pin 3*20
1
3-16
GB/T 276-94 - 6001
deep groove ball beari ng 6001
4
3-17
GB 65-85x55
slotted lar ge cheese head screws 85*55
1
3-18
GB 889-86 M8
hex locking nut M8
1
3-19
GB1096-79 4x16
parallet key 4*16
1
3-20
XN3A0902
rise and down shaft
1
3-21
GB 879-86 - 3 x 16
spring round pin 3*16
1
3-22
GB 70-85 - M5 x 30
hexagon socket head cap screw M5*20
4
3-23
GB 5781-86 - M5x16
hexagon headed bolt M5*16
3
3-24
GB 77-85 - M6 x 10
inner six angle locking screws-flast end M6*10
1
3-25
XN3A0912
locking nut
4
3-26
XN3A0914
big bevel gear wheel
1
3-27
XN3A0913
small bevel gear wheel
1
3-28
GB 78-85 - M5 x 8
inner six angle locking screws-cone end M5*8
1
3-29
GB 78-85 - M5 x 5
inner six angle locking screws-cone end M5*5
1
3-30
GB 5780-86 - M10x40
hexagon headed bolt M10*40
4
3-31
GB 97.1-85 - 10
washer 10
4
3-32
GB 859-87 - 10
spring washer 10
4
3-33
GB 118-86 - 6 x 24
taper pins with inter nal thread 6*24
2
3-34
GB 97.1-85 - 8
washer 8
1
12
Parts drawing 4
13
Parts list (4) --- note: The no. With “*” means the part showing in metric.
No.
Drawing No.
description
Q'ty
4-1
X31136
the left brack et cov er
1
4-2
XN3A1106
left cov er
1
4-3
X31131
longitudinal leadscrew rod bracket l eft sl eev e
1
4-4
XN3A1102
work table
1
4-5*
XN3A1113A
metric longitudinal l eadscrew nut
1
4-6
XN3A1103
saddle
1
4-7
XN3A1101
base
1
4-8
X3111800
handwheel
2
4-9
XN3A1105
cross bevel wedge
1
4-10
XN3A1109
longitudinal wedge loc k ing crown bar
1
4-11
X2021800
small handle assembly
2
4-12*
XN3A1110A
metric longjitudinal leadscrew
1
4-13
XN3A1108
longitudinal\cross leadscrew bearing seat
2
4-14*
XN3A1112A
metric longitudinal/cross scale dial
2
4-15
GB 6172-86 M8
hexagon nut M8
2
4-16
GB 70-85 - M5 x 14
hexagon socket head cap screw M5*14
2
4-17
GB 117-86 - B 3 x 16
round taper pin B3*16
4
4-18
X31144
plug
1
4-19
GB 70-85 - M6 x 16
hexagon socket head cap screw M6*16
6
4-20
GB1096-79 4x16
parallet key 4*16
2
4-21
GB 889-86 M8
hexagon locki ng nut M8
2
4-22
GB 65-85x55
slotted lar ge cheese head screws 85*55
2
4-23
X31145
sping piece
2
4-24
GB 301-84 - 8101
thrust ball bearing 8101
4
4-25
XN3A1111
longjitudinal bevel wedge
1
4-26*
XN3A1107A
metric cross leadscre w nut
1
4-27*
XN3A1104A
metric cross leadscrew
1
4-28
GB 70-85 - M5 x 20
hexagon socket head cap screw M5*20
2
4-29
C2A0307
handle
2
4-30
XN3A0217
tighten the top r od
1
4-31
JBT7940.4-95 6
pressure with pressure column oil cup 6
1
4-32
GB 70-85 - M4 x 14
hexagon socket head cap screw M4*14
4
4-33
XN3A0223
wedge screw
4
4-34
GB 119-86 - A 4 x 20
round pin A4*20
6
4-35
XN3A1114
scale height
1
4-36
GB827-86 2x3
label rivet 2*3
4
4-37
C5C0315
zero lebel
1
4-38
GB 97.1-85 - 8
washer 8
2
14
Parts drawing 5
15
Parts list 5 (Note: some type without the protect ive guard assembly)
No.
Drawing No.
Description
Q'ty
5-1
GB 70-85 - M4 x 10
hexagon socket head cap sc r ew M4*10
1
5-2
GB 70-85 - M4 x 12
hexagon socket head cap sc r ew M4*12
3
5-3
XN3A2304
connect plate
1
5-4
X12304
block
1
5-5
the magnet block
1
5-6
X3C23C02
rotate shaft
1
5-7
ANSI B18.3.6M - M4x0.7 x 6
inner six angle locking screw-cone end metric M4*0.7*6
1
5-9
GB 889-86 - M6
hexagon locking nut M6
1
5-10
X3C23C0401
the inner shield
1
5-11
X3C23C03
outer protect iv e c ov er
1
5-12
GB 819-85 - M4x10
cross recessed c ounter head screws M4*10
3
5-13
GB 97.1-85 - 5
washer 5
2
5-15
X3C23C01
support plate
1
5-16
QKS7-5
safety limit swit c h
1
5-17
GB 818-85 - M4 x 25
cross recessed c ounter head screws M4*25
2
5-18
X3C23C05
spacer bush
1
5-19
X20003
dust guard
2
5-20
XN3A2302
rise and down guideway cov er
1
2
Fuse
110V/20A or 230V/10A
1 pce.
3
Manual
manual
1 pce.
5
L hex wrench
S: 3、4、5、6、8
each 1
6
U wrench assembly
X3C004
1 pce.
7
Oil cup
1 pce.
9
L hex wrench assembly
X3C2003
1 件
11*
MT3 taper shank
X20206
1 pce.
12*
locking bolt assembly
X3C021100(X3C021101)
1 pce.
13*
slanting wedge
X3C2002
1 pce.
14*
JT6 drill chuck
3-16mm / JT6
1 pce.
15*
R8 taper shank
X302A04(A)
1 pce.
16*
locking bolt assembly
X3C021101B (7/16")
1 pce.
5-8 GB 96-85 - 6 washer 6 1
5-14 GB 835-88 - M5x20 knurled screws M5*20 2

Packing Lis t

No. Name Description Q'ty Remarks
1 Bench Mill type: X2.7 or SX2.7 1 set
4 Double end wrench
8 T nut X22001 2 pcs.
S1*S2: 8*1014*1717*19
Below parts usually fixed on the machine (According to choice of MT3 or R8)
10* B16 drill chuck J2113/ 1-13mm / B16 1 pce.
each 1
MT3 type
R8 type
16
Circle dr aw i n g (o nly for 230V ) ac c ording to your ch oice
17
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