Axminster SS-12VS 305mm User Manual

SS-12VS 305mm Disc Sander
Code 501188
Index of Contents
2
Declaration of Conformity
The undersigned, N. Sifonios authorised by
KINGCRAFT MACHINERY COMPANY LIMITED. No.26, Gong Yeh 12rd, Dah Li District, Taichung City, Taiwan
Model Number SS-12VS (Disc Sander)
Manufactured by KINGCRAFT MACHINERY COMPANY LIMITED. is in compliance with the standards determined in the following Council Directive.
EN 60204-1:2006+A1: 2009 EN ISO 12100: 2010
Low Voltage Directive: 2006/95/EC Machinery Directive: 2006/42/EC
Warning
The symbols below advise that you follow the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Index of Contents 02 Declaration of Conformity 02 What’s Included 03 General Instructions for 230V Machines 04 Specific to Sanding Machines 05 Specification 06 Assembly 06-07-08 Setting up 08-09-10 Parts Illustration and Description 11-12 Operating Instructions 13-14 Changing the Abrasive Disc 14-15 Maintenance 16 Trouble Shooting 17 Parts Breakdown/List 18-19-20-21 SS-12VS Wiring Diagram 22 Notes 23
What’s Included
3
Quantity Item Part Model Number
1 No SS-12VS Disc Sander A SS-12VS 1 No Mitre Fence B 1 No Dust Extraction Adaptor (63mm to 37mm) C 1 No Dust Extraction Adaptor (63mm to 100mm) D 1 No Instruction Manual
Quantity Item Part Product Code 1 No Stand E 501189
A
B
Having opened the box, remove the top packaging and lift the machine out and place upon a clear flat surface, taking care not to trap or pinch the power cable under the chassis. Remove the remaining items from the box and place safely aside.
Having unpacked your sander and its various components, if you do not wish to retain the packaging please take it to a recycling centre.
NOTE: Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new machine, there are numerous hints and tips to help you to the machine safely and to maintain its efficiency and prolong its life. Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.
Optional Accessories
E
DC
General Instructions for 230V Machines
4
Good Working Practices/Safety
Disc Sander
Primary Precautions
Work Place/Environment
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN
These machines are supplied with a moulded 13 Amp. plug and 3 core power cable. Before using the tool inspect the cable and the plug to make sure that neither are damaged. If any damage is visible have the tool inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is preferable to use an ‘unbreakable’ type that will resist damage on site. Only use a 13 Amp plug, make sure the cable clamp is tightened securely. Fuse at 13 Amp. It is also good practice to use switched outlets. If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine. This machine is intended primarily for inside/workshop usage.
Always mount the machine on a flat, level stable surface. There are several methods of achieving this; bolting the machine directly to a ‘good solid workbench’; bolting the machine to a sturdy base board that can be clamped to the ‘good solid workbench’; create an independent entity by bolting the machine to its own stand. However you mount your machine, make sure it is secured down and stable before use.
Paper belts and discs do not respond well to wet or damp conditions. In the worst case the adhesives holding the belt and the abrasive fail completely, the belts fall apart and the abrasive becomes a soggy mess against the edge of your workpiece.
Try to keep the machine in a reasonably dry, warm environment. If this is not possible, or if the machine is to remain unused for some time, at least remove
the disc, put in a ‘plastic’ bag and store in a warm dry place. With regard to the disc, this advice is on practical if you have upgraded to a Velcro fastening method. Also ensure that spare belts/discs are not stored in damp conditions.
Keep the work area as uncluttered as is practical; this includes personnel as well as material.
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREA
Specific to Sanding Machines
Once the sander is mounted, carry out any setting operations and remove all tools used in the setting operations (if any) and place safely out of the way. If you are working long lengths of material, arrange for extra support beyond the boundary of the machine, and check you have sufficient room to manoeuvre the material through all the operations you will wish to carry out.
It is good practice to leave the machine unplugged until work is about to commence; also make sure to unplug the machine when it is not in use. Always disconnect by pulling on the plug body and not the cable.
After fitting a new sanding disc, it is good practice to lightly sand across the left side of the disc with a reasonable sized (20mm x 50mm) piece of timber to make sure the sanding disc is correctly ‘seated’ on the disc. The sanding action will press the sanding disc firmly back against the disc itself.
DO NOT sand very small pieces of work with bare hands; try to construct some form of holder.
Make sure you are comfortable before you start work, balanced, not reaching etc. If the work you are carrying out is liable to generate excessive grit or dust or chips wear the appropriate safety clothing, goggles, masks etc. If the work operation appears to be excessively noisy wear ear-defenders. If you wear your hair in a long style wearing a cap, safety helmet, hair net, even a sweatband, will minimise the possibility of your hair being caught up in the rotating parts of the machine. Likewise,
Specific to Sanding Machines
5
consideration should be given to the removal of rings and wristwatches if these are liable to be a ‘snag’ hazard.
Do not work with cutting/abrasive tools of any description if you are tired, your attention is wandering or you are being subjected to distraction.
Do not use the machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases.
Check that sanding surfaces are still sufficiently abrasive to carry out the work you intend. Sanding belt cleaning sticks are an efficient method of prolonging the life of the belts and discs and will also maintain their operating performance.
Check that the belts or discs are undamaged; torn edges can pick up on the workpiece and will cause the medium to tear, often very rapidly with accompanying sharp flapping edges.
Always offer the workpiece to the belt/disc so that the motion carries the work against the restraining surface i.e. the work stop or the table (use the left hand side of the disc).
Do not press too heavily against the sanding surface, all this will do is slow the sander down. Remember, sanders work by removing small particles of material quickly and heavy pressure works adversely to the cutting process. Further, it will accelerate the rate of ‘clogging’ of the abrasive surfaces, rendering the machine less efficient.
If you are attempting to sand inside curves (over the ‘tracking drum’) do not press at all, other than to keep the workpiece in contact with the surface, any pressure could upset the tracking geometry. As there is no cushioning effect to the belt passing around the drum, expect an added vibration and compensate for it.
Sanding of certain types of timber may make the fitting of dust extraction mandatory in order to comply with the directives of the HSE. However, even if it is not mandatory, it is strongly recommended that you consider fitting dust extraction. It will certainly reduce the level of dust and grit, and as it helps to remove the waste quicker will certainly prolong the longevity of the abrasive.
Above all, OBSERVE…. make sure you know what is happening around you, and USE YOUR COMMON SENSE.
Specification
6
Model SS-12VS Product Code 501188 Rating Trade Power 750W (230V, 1ph) Speed 1,000 - 3,000rpm Diameter of Disc 305mm (12") Table Size 300 x 225mm Table Tilt -5° to +45° Dust Extraction Outlet 63mm Overall L x W x H 650 x 400 x 430mm Weight 32kg
Assembly
Fig 01
The disc sander comes fully assembled except the mitre fence (B) and the dust extraction adaptor (C). Please follow the assembly instruction below.
Locate the mitre fence (B) and slide it into the tables ‘T’ slot, see fig 01.
Locate the dust extractor adaptors (C) or (D), insert it into the 63mm sander outlet.
Mitre Fence
Dust Extractor Adaptor
Fig 02
B
C
Optional Stand Assembly
A
C
B
E
6
B
1
2
3
C
4
5
D
D
1
2
3
4
5
6
Assembly
7
A E B
C
D
X4 M8
Bolts
X24 M8
Coach Bolts
X32 M8
Washers
X28 M8
Nuts
X4 Thread
Rubber Foot
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
1
5
6
D
3
4
2
E
B
B
C
Continues Over...
Assembly
8
Setting up
NOTE: Before using your disc sander you need to check that the table is perpendicular by using a 90˚ square.
Place a 90˚ square on the sanding disc table, see fig 03 and check that the table is perpendicular to the sanding disc. If it requires adjustment loosen the tilt mechanism clamp (a), see fig 04 and turn the rise and full control knob (b) until the table is at 90˚ to the sanding disc then tighten clamp (a). DO NOT
OVERTIGHTEN
Step 7
Step 8
Step 9
Lower the disc sander on top of the stand and line up the holes, using the four bolt (A) washer (B) and Nuts
(C) secure the sander to the stand
AEBBC
C
6
Fig 03
Table Stops
There are two adjusting nuts to the base of each table leg, see fig 05. This is to set the gap between the table and disc. Release the table clamps (c), using a spanner loosen the nuts (d) and adjust the grub
Step 10
Setting up
9
Fig 04
a
b
Fig 05
screw stops (e) so the table does not come into contact with the sanding disc, tighten the nuts to lock the table stops in position. Re-tighten the table clamps (c).
c
d
e
Now the table is set correctly you may have to adjust the pointer on the scale so it’s set to (0˚) degrees. Loosen the Phillips screw and adjust until correct, re-tighten the screw. (see fig 06)
Scale Pointer
Table Top Adjustment
The table top can be adjusted so it’s square to the sanding disc. Using a Hex key loosen the two Hex bolts in the table, see fig 6.
Fig 06
Fig 07
Using a square adjust the table until it is set to 90˚ to the disc. Re-tighten the hex bolts.
Fig 08
Loosen the Phillips screw and line up the pointer so it
reads (0˚) degrees on the scale.
Your disc sander is now ready. Check that all fixings are secure before operating the machine.
CONNECT THE SANDER TO THE MAINS SUPPLY
Continues Over...
Setting up
10
DISCONNECT THE SANDER FROM THE MAINS SUPPLY
Remove all tools away for the machine, Switch on, wait until the machine has reached full speed and check that the disc sander is running properly ie, no vibration or rattling for example. If not, switch off, wait for the machine to come to a complete stop, disconnect the sander and check all fixing to make sure they are tight. Reconnect, switch on and check again. If everything is fine, switch off and wait until the machine has come to a complete stop.
Dust Extraction
The dust extraction moulding has a 63mm outlet, insert a jubilee clip over the general purpose extraction hose and insert it over the outlet and clamp in place.
Also the disc sander comes with two adaptors (C) and (D) see figs 09-10. Fit a general purpose hose with either a 37mm or 100mm diameter and with a jubilee clip, secure in place.
Fig 10
Vacuum cleaner hose connected to sanders adaptor
Fig 11
DO NOT OVERTIGHTEN AS THE EXTRACTION OUTLET IS ONLY PLASTIC AND CAN CRACK IF DONE UP TOO TIGHT.
Alternately, if you have a vacuum cleaner with the same diameter hose insert it over the outlet as before, it should be a snug fit. (see fig 11)
Fig 09
C
Parts Illustration and Description
11
Motor
Disc guard
Manual disc brake
Table
Mitre fence
63mm Dust
extraction outlet
Table clamp handle
Tilt handle lock
Rise and fall control knob
Control panel
Handle
Sanding Disc
Table stop
On/Off NVR switch assembly, (I) on and (O) off 6 AMP OVERLOAD TRIP SWITCH (a)
and speed control knob (b)
a
b
Parts Illustration and Description
12
Tilt mechanism scale Tilt mechanism scale pointer
Pre-set/Index stops (c) and preset stop pin (d) Table stop adjuster
c
d
Mitre fence scale (e) and pointer (f) Rotating the mitre fence
e
f
Operating Instructions
13
Rise and Full Control Assembly
The table on this sander remains level whilst the whole motor and disc arrangement tilts. This allows your work to stay level, improving accuracy and safety. The disc can be tilted from -5° to + 45°, enabling many tasks to be undertaken. The disc angles are adjusted by a rack and pinion arrangement, plus there is a quick action index system enabling you pre select angles from -5, 0, 15,
22.5, 30 & 45°.
Tilting the Disc Sander
1. Unlock the tilt handle lock (a), see fig 12.
2. Twist the rise and fall Control knob (b), until you have the correct angle. Then lock the assembly in place with the locking handle (a). (see fig 12-13)
Fig 12
Fig 13
Fig 14
a
c
d
b
Pre-set/Index system
The Pre-set/index system enables you to pre select angles from -5, 0, 15, 22.5, 30 & 45°.
1. Unlock the tilt handle lock (a). (see fig 12)
2. Turn the rise and full control knob (b), see fig 13 at the same time pressing in the Index Pin (c), until it engages into one of the pre-set holes (d) in the rack and pinion casting. (see figs 14-15)
3. While holding the Index Pin in, tighten the tilt handle lock (a), release the Index Pin. (see fig 15)
Fig 15
Continues Over...
Operating Instructions
14
DISCONNECT THE SANDER FROM THE MAINS SUPPLY!
1. Release the two clamping handles on either side of the table and lower the table carefully and remove the extraction adaptor, see fi gs 17-18.
2. Loosen the two butterfl y screws on either side of the extraction moulding and lower carefully down. (see fi gs 19-20). (You may need to tilt the sander to
lower the extraction moulding fully)
3. Remove the disc guard by undoing and removing the two Phillips screws and place safely aside. (see fi g 21)
Fig 17
Undo the tables two clamping handles
on either side and lower the table
Fig 18
Fig 19
Undo the two butterfl y screws on either side of the disc
Changing the Abrasive Disc
Variable Disc Speed
The motor on this machine is a 750W DC brush type unit, electronically controlled to give a disc speed of between 1,000-3,000rpm. This means that you can choose the disc speed that is right for the job, whatever the material. Disc speed is maintained electronically to compensate for work loads.
Manual Disc Brake
A manual disc brake is fi tted to allow the disc to be stopped quickly if required. (see fi g 16)
Fig 16
NOTE: BE CAREFUL WHEN REMOVING THE SCREWS AS THERE ARE TWO PLASTIC SPACERS BETWEEN THE DISC GUARD AND THE REAR MOULDING!
Changing the Abrasive Disc
15
Fig 20
Lower the extraction moulding
Fig 21
Disc guard plastic spacer
Fig 22
Peal off the old abrasive disc and place aside
4. The abrasive disc is attached to the sanders face by Velcro, a strip of fabric that cling when pressed together. Simply peal off the old abrasive disc, you may need to use a hand brush to brush off any loose saw dust on the disc face.
5. Line up the new abrasive disc with the face of
WEAR A DUST MASK WHEN CHANGING THE ABRASIVE DISC!
Fig 23
Offer up the new abrasive disc and press
down evenly onto the sanding face
CONNECT THE SANDER TO THE MAINS SUPPLY!
Start up the sander, wait until it’s at full speed and look to see if the abrasive disc is spinning evenly around. If NOT switch off, wait until the sander comes to a complete stop and repeat the procedure from the opposite page until the disc is spinning correctly.
sanding disc and evenly press down, making sure there are no wrinkles or air bubbles. (see fi gs 22-23)
6. Replace the disc guard, extraction moulding and table.
Maintenance
16
There is very little mechanical maintenance that can be carried out on the machine. Most prudent maintenance is preventative and concerned with keeping the machine clean.
1. At reasonable intervals, inspect and remove all dust and resin build up, clean the motor assembly.
2. Lower the dust extraction moulding and remove any dust or resin build up and clean thoroughly. (see fi g 24-25)
DISCONNECT THE SANDER FROM THE MAINS SUPPLY!
Fig 24
Lower the table
Fig 25
Lower the dust extraction moulding and
clean any build up of dust or resin
WEAR A DUST MASK WHEN CLEANING THE SANDER!
Trouble Shooting
17
Fig 26
PROBLEM POSSIBLE CAUSE REMEDY
Motor will not run 1. Defective or broken
“ON -OFF” switch
2. Defective or damaged switch cord
3. Defective or damaged switch relay
4. Burned out motor
5. Blown fuse
6. Motor has cut out or stalled
1-3. Replace all broken or
defective parts before using the sander
4. Contact Axminster Tool Centre on 03332 406406 and asked to be transferred to the “Technical Enquiries” Department
6. Press the 6 AMP OVERLOAD TRIP SWITCH
Machine slows down while sanding
1. Applying too much pressure
to workpiece
1. Apply less pressure to sanding surface
Wood burns while sanding
1. Sanding disc is worn
2. Excessive pressure being
applied to workpiece
1. Replace the disc
2. Reduce pressure being
applied to workpiece
6 AMP OVERLOAD TRIP SWITCH
Above the speed control dial there is a “6 AMP OVERLOAD TRIP SWITCH”. If the sander stalls from too much pressure being applied to the disc or the motor cuts out due to overheating or over use, press this switch to reset the sander. (see fig 26)
NOTE: WAIT TWO MINUTES AFTER THE SANDER HAS STOPPED BEFORE PRESSING THE OVERLOAD TRIP SWITCH TO ALLOW THE COM­PONENTS TO COOL DOWN!
6 AMP OVERLOAD TRIP SWITCH
Parts Breakdown/List
18
Parts Breakdown/List
19
NO. Description Specication QTY
1 Front cover 1
2 Knob 1/4” 2
3 Sanding Disc 12”-#80 1
3-1 Velcro paper 1
4 Flat HD Screw 1/4-20UNCX1/2” 11
5 Washer 1/4”-24 1
6 Disc Plate 12” 1
7 Hex Head Screw 1/4”X1/2” 6
8 Hex Socket Round HD Screw 1/4”-1/2” 7
9 Cap Screw M4X55 1
10 Disc Tray 1
11 Nut 3/16” 5
12 Brake Wagon 1
13 Brake Plate 1
14 Fixing Plate 1
15 Flat HD Screw 3/16”X3/8” 8
16 Brake Pin 1
17 Spring 1
18 Button 1
19 Motor Support 1
20 Motor 1
23 Hex Head Screw 1/4X1” 2
24 Work table 1
25 Cap Screw 5/16”-1” 2
26 Universal Handle 1/4” 1
27 Washer 1/4”-T=3MM 2
28 Knob 1
29 Hexagonal Rod 1
30 Index Pin 1
31 Spring 1
32 Sleeve 1
33 E-Ring ETW-3 1
Parts Breakdown/List
20
34 Hex Socket Round HD Screw 1/4”X1” 4
35 Washer 4
36 Gear 2
37 Clamping Plate 2
38 Guide Block(R) 1
38B Guide Block(l) 1
39 Washer 1/4” 8
40 Angle Gauge Plate 1
40B Angle Gauge Plate 1
41 Universal Handle 3/8” 2
42 Washer 3/8” 4
43 Rod 2
44 Bracket 1
45 Nut M8 2
47 Control Panel 1
48 Base 1
49 Strain Relief PG9 2
50 Plate 1
51 Coil Spring 1/4” 11
52 Main Switch 1
53 Power Cord 1
54 Pressure Plate 1
55 Nut 1
56 Round HD Cross Screw M3X12mm 6
57 Circuit Board 1
58 Insulating Film 1
59 Heat Sinks 1
60 Cheese Head Screw 5/16”x3/4” 1
61 Cheese Head Screw M4X12nn 1
62 Knob 1
63 VR 1
64 Circuit Breaker 1
65 Wire-Short 1
Parts Breakdown/List
21
66 Insulating Paper 1
67 Space Block 4
68 Bottom Plate 1
69 Tooth Washer 3/16” 2
70 Warning Label 1
71 Tapping Screw 3/16”X1” 2
72 Space Block 2
73 Safety Plate 1
74 Warning Label 1
75 Dust Chute 2-1/4” to1-1/2” 1
76 I.D. Label 1
77 Warning Label 1
78 Carry Handle 2
79 Key 6x6X25 1
80 Nut M3 4
82 Dust Chute 2-1/4” to 4” 1
83 Guide Bush 1
84 Nylon Nut M4 1
85 Set Screw 1/4”x35mm 2
86 Nut 1/4” 2
87 Cheese Head Screw 3/16”x1/2” 4
90 Washer M4 1
91 Pointer 1
92 Circuit Board M4X5 1
93 Angle Guide 1
94 Rod 1
95 Motor Label 1
96 Hex Screw 3/8”-2” 4
97 Nut 3/8” 2
SS-12VS Wiring Diagram
22
Notes
23
Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
axminster.co.uk
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