Gyro Air G700
Cyclone Fine Dust Extractor
AT&M: 11/07/2018
BOOK REF : 105188
Code 104480
Original Instructions
Cert No: G700
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Cyclone Fine Dust Extractor
Model Gyro Air G700
conforms to the machinery example for which the
EC Type-Examination Certificate No AK 50337184
has been issued by Harvey Industries Co., Ltd.
at: 01 Building, No.68 Suyuan Road, Jiangning Economic & Technological Development Zone,
Nanjing 211100 China
and complies with the relevant essential health and safety requirements.
2006/42/EC
06/42/EC - Annex I/05.2006
EN 62233:2008
EN 60335-2-69:2012
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN 60335-1:2012+A11
Signed
Andrew Parkhouse
Operations Director
Da te: 20/03/2017
2
Index of Contents
Contents
................................................................................................................................................
2
1. Foreword
...................................................................................................................................................
3
2. Machine Description................................................................................................................................3
2.1 Feature Identification.................................................................................................................... 3
2.2 Specification...................................................................................................................................4
2.3 Requirement of electrical power................................................................................................. 5
3. Safety Regulations.................................................................................................................................. 7
3.1 General Safety Instructions......................................................................................................... 7
3.2 Specific Safety Instructions for Dust processor........................................................................8
4. Installation of the machine
.....................................................................................................................
9
4.1 Transportation of machines
.........................................................................................................
9
4.2 Unpacking
....................................................................................................................................
10
4.3 Positioning the machine
.............................................................................................................
11
4.4 Assembly
.......................................................................................................................................
11
4.4.1 Moving & Placing Base Unit...................................................................................................11
4.4.2 Installation of dust extractor adaptor.................................................................................... 15
5. Operations.............................................................................................................................................. 16
5.1 The operating and instructions of electrical components..................................................... 16
5.2 The operating of manometer.....................................................................................................17
5.3 Clean the dust bin....................................................................................................................... 17
5.4 General operation....................................................................................................................... 17
6. Maintenance
...........................................................................................................................................
18
7. Trouble shooting guide
.........................................................................................................................
19
8. Breakdown & Parts List
........................................................................................................................
21
3
1. Foreword
This manual was developed as an integral part of this machine. It contains basic information for
qualified operating staff. It also contains all necessary information for the correct and safe
operation. These regulations, however, cannot cover all other safety aspects. Operator must
peruse and make sense of this manual before starting to use the machine.
2. Machine Description
The G700 dust processor is a revolutionary dust extractor with the unique GYRO AIR technology.
Unlike any existing dust extractors in the world, G700 directs dust flow into the Gyro Air system
that generates powerful centrifugal force and efficiently separates dust from air. With this special
technology, G700 delivers unprecedented performance, including a 99.9% separation efficiency
before Filter and significantly reduces noise levels.
The dust processor G700 is used only for wood chips or other dust collection, do not collect liquid,
poisonous gas, explosive goods and viscous substances or other potentially dangerous
substances
The G700 dust processor is designed to collect dust from one or two machines at the same time.
This can be accomplished by either connecting it to multiple machines using blast gates to control
which branch is active.
The dust processor is intended to be operated not far from the machine needing dust collection
Only a skilled operator or worker instructed and trained may operate the machine. While working
on the machine the operator must be familiar with these instructions and comply with safety rules,
regulations and provisions in force in the respective country.
2.1 Feature Identification (Fig.1)
A
Dust extractor adaptor
B
Control panel
C
Buzzer
D
Pressure Gage
E
Handle
F
Window
G
GYRO Air separate
H
Filter Cleaning Knob
I
Filter(inside)
J
Fine dust cleaning port
K
Dust bin(inside)
L
Door
Fig.1
6
2.3.3 Electrical diagram
(Fig.2)
Fig.2
7
3. Safety Regulations
3.1 General Safety Instructions
1. Read and understand the owner’s manual and labels affixed to the machine. Learn its
application and limitations as well as its specific potential hazards.
2. The power supply socket or terminals need reliable grounding.
3. Keep in good working order, properly adjusted and aligned. Cluttered areas and benches invite
accidents. Make sure the floor is clean and not slippery due to wax and sawdust build-up.
4. WARNING ! – To reduce the risk of electric shock:
Do not expose the machine to water or moisture.
Do not use outdoors.
5. Do not use this machine within the designated safety areas of flammable liquid stores or in
areas where there may be volatile gases. Keep work area clean, dry, and well-lighted.
6. Keep children from reaching this machine.
7. Don’t force the machine or the attachment to do a job for which it was not designed.
8. Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
9. Do not use this machine if you are tired, your attention is wandering or you are being subjected
to distraction.
10. If the work operation appears to be excessively noisy, wear ear protection.
11. Always wear safety glasses or a face shield when operating or observing machinery to reduce
the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved
safety glasses.
12. WARNING ! – To reduce the risk of electric shock:
Always unplug the machine during servicing.
13. WARNING ! – To reduce the risk of injury from moving parts :
Always unplug before servicing.
14. Make sure the power switch is on the “OFF” position before plugging in.
15. Turn power ‘’OFF’’. Don’t leave until it comes to a complete stop.
16. Regularly inspect machine for damaged parts, loose bolts or any other conditions that may
affect safe operation. Always repair or replace damaged parts before operating machine.
17. Keep the machine clean; it will enable you to more easily see any damage that may have
occurred. Clean the machine with a damp soapy cloth if needs be, do not use any solvents or
cleaners, as these may cause damage to any plastic parts or to the electrical components.
8
3.2 Specific Safety Instructions for Dust Processor
1. CLEAN ENVIRONMENT
Once you are ready to commence work, remove any tools, objects or items that could
inadvertently get ‘sucked up’ by the machine and place safely out of the way.
2. INTENDED USE
Don't use this machine as a vacuum cleaner, avoid stones, nails, etc., as it may produce a spark
and cause fire or explosion.
3. FIRE SUPPERSSION
Only operate the dust collector in locations that contain a fire suppression system or have a fire
extinguisher nearby.
4. REGULAR CLEANING
Regular check/empty the collection bags to avoid the buildup of fine dust that can increase the
risk of fire. Make sure to regularly clean the surrounding area where the machine is operated
--excessive dust buildup on overhead lights, heaters, electrical panes, or other heat sources will
increase the risk of fire.
5. STATIC ELECTRICITY
Plastic dust lines generate high amounts of static electricity as dust chips pass through them.
Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk,
make sure all dust lines are thoroughly grounded by using a grounding wire.
6. HAZARDOUS DUST
Dust created while using machinery may cause cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with each workpiece material, and always wear a
NIOSH-approved respirator to reduce your risk.
7. DUST ALLERGIES
Dust from certain woods may cause an allergic reaction in people and animals. Make sure you
know what type of wood dust you will be exposed to in case there is a possibility of an allergic
reaction.
8. IMPELLER HAZARDS
Do not place your hands or tools near the open inlet during operation for any reason. The
powerful suction could easily cause accidental contact with the impeller which will cause serious
personal injury or damage to the machine. Always keep small animals and children away from
open dust collection inlets.
9
4. Installation of the machine
This machine need a little assembly, almost can be used directly.
4.1 Transportation of machine
4.1.1 Transportation and store
Anti-rust and shockproofing measures have been taken during packing. The machine should be
transported and stored in -25~55°C ambient temperature.
Take care not to allow the machine to be exposed to rain or damage to the packing during
transportation and storage.
● While transporting or handling the machine, be careful and let the activity be done by
qualified personnel especially trained for this kind of activity!
● While the machine is being loaded or unloaded, make sure that no person is too close to
be subject to injury
● Select proper transportation device according to the weight of the machine.
● Make sure the lifting capacity of transportation device is capable for the weight of the
machine.
4.1.2 Transportation before unpacking
As standard, the machine is packed in a robust wooden
box. Fig.3 shows the method can be used to transport the
packing box.
Fig.3
4.1.3 Confirmation after unpacking
When open the packing box, please pay attention to the following items. If you have any
questions, please contact directly with us.
1) Has the machine been damaged in transportation.
2) All accessories and documents are there.
3) The product is consistent with the contract.
4) The specifications on machine label are consistent with the contract.
4.1.4 Transportation after unpacking
When transporting the machine with a stacker truck, first find the center of gravity of the
machine, insert the fork below the machine and then lift carefully.
11
4.3 Positioning the machine (Fig.5)
Fig.5
The machine should be placed at least 0.5 meter (18 inches) away from the wall to ensure that
the motor heat dissipation is good.
4.4 Assembly
4.4.1 Moving & Placing Base Unit
This machine is very heavy, serious personal injury will happen if safe moving methods
are not followed! To be safe, you will need assistance and power equipment when moving
the shipping crate and removing the machine from the pallet!
1. Remove the package box, keep the base unit on the pallet. As Fig.6
Fig.6
12
2. Rotating the knobs as arrow indicated (see Fig.6) to open the door. Then release the dust bin
(see Fig.7) , you can slide the dust bin out.
Fig.7
3. After you sliding out the bin, you need to remove transportation screws.
Step 1: As Fig.8 indicated, you can find four Hex head screws at the bottom, remove these
screws.
Fig.8
14
5. Install the handle as Fig.11. (Side cover plate need to be removed.).
Reinstall the dust bin.
Fig.11
6. When the equipment is in place, turn the red handles (see Fig.9) to make the support legs
touch the ground.
15
4.4.2 Installation of dust extractor adaptor
Open the front door and pull out the dust bin, take out the dust extractor adaptor and fix the dust
extractor adaptor to the main unit. as Fig.12.
2’’(50mm), 4’’(100mm) and 6’’ (150mm) hoses can be used, see Fig.12.
When you choose 6’’(150mm) hose, connect hose to the main unit directly.
When you choose 4’’ (100mm) hose and 2’’ (50mm) hose, install dust extractor adaptor to the
main unit first. Then connect hose to the dust extractor adaptor. If you need to connect two 4’’
(100mm) hoses, you should add a 4’’ (100) port, which needs additional purchase.
Fig.12
Grounding:
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very
popular material for conveying dust. However, plastic flex-hose and plastic duct is an insulator,
and dust particles moving against the walls of the plastic hose create a static electricity build up.
This charge will build until it discharges to a ground. If a grounding medium is not available to
prevent static electrical build up, the electrical charge will arc to the nearest grounded source.
This electrical discharge may cause an explosion and subsequent fire inside the system.
To against static electrical build up as next:
1, Wrap the outside of hose with a bare copper wire and attach both end of wire to each grounded
machine and Gyro Air.
2, Insert a bare copper ground wire inside the entire hose and attach the wire to each grounded
machine and Gyro Air.
Ensure each machine is continuously grounded to the grounding terminal in your electric
service panel.
16
5. Operations
5.1 The operating and instructions of electrical components
（
Fig.13
）
A: Power Switch: Connect or disconnect the power.
B: Control panel: Press the green button to start this machine, Press the red button to stop this
machine, turn the knob to adjust the frequency from 40Hz-75Hz.
NOTE:
1. Do not use the circled button as Fig.13. If you have operated the circled button, you must
power off this machine 10x’s, then power this machine again to restore the initial setup.
2. The panel may appear fault and alarm.
Failure code: dust processor will stop, after troubleshooting, press the button “OK” to cancel the
fault code display.
Alarm code: dust processor can run properly, you must power off and check it.
In majority cases, restart can eliminate the fault code and alarm code.
The common faults and alarm code as shown in the table below:
Code type
Code
Name
Failure code
F1
Over-current
F2
Over-voltage
F3
under-voltage
F4
Inverter over temperature
F11
Motor over temperature
F85
Dust bin is full
Alarm code
A501
Current limit
A502
Over-voltage limit
A503
under-voltage limit
A504
Inverter over temperature
A511
motor over temperature
C. Buzzer: When the dust bin is full, the buzzer will sound
Fig.13
17
5.2 The operating of manometer
（
Fig.13
）
D. Manometer:
This manometer is not used to measure the pressure, is mainly used to observe whether there is
abnormal pressure fluctuations.
Every time, when you power this machine and adjust to the frequency that you needed, turn the
manometer ring, make the “arrow mark” match pointer.
If you find the reading has increased, there could be a blockage in the ducting system or
extractor unit, check the following:
Check the hoses for blockages.
If you find the reading has decreased, check the following:
Check the hoses are secure, “NOT LOOSE”, which will lead to air leakages.
Check hoses for splits and cracks.
Usually you need to remove dust extractor adaptor to check whether it is blockage.
5.3 Clean the dust bin.
When the buzzer sounds, you should clean up the dust bin.
Rotate the knobs as the arrow indicates (see Fig.6) to open the door. Release the dust bin (see
Fig.7), you can slide the dust bin out.
You should clear the dust bin every day.
5.4 General operation
Please follow these steps each time you start operating the machine:
1. Check the machine, make sure the dust bin is locked.
2. Connect the machine to the power 220V/1PH/60Hz.
3. Turn on power switch, the buzzer will sound and the screen of the control panel will be lighted.
4. Press the green button to start this machine, the initial frequency is 40Hz, you can adjust the
frequency from 40Hz-75Hz. Press the red button to stop this machine.
5. When the collection box is full, the buzzer will sound, you can open the front door, pull out the
dust bin and empty it.
19
7. Trouble shooting guide
7.1 Electrical and motor problems
Trouble
Possible Cause
Correction
Machine will not
start.
1. Cord unplugged from the power source.
1. Plug in power cord.
2. Cord damaged.
2. Replace cord.
3. Machine circuit breaker has tripped.
3. Let motor cool and improve ventilation.
4. Motor is at fault.
4. Test/ repair /replace.
5. The dust bin is full.
5. Clean the dust bin.
6. Inverter error.
6. Cut off the power and repower.
7. Low voltage.
7. Check power line for proper voltage.
Motor will not
start: fuse blows
or circuit breaker
trips
1. Too many machines on shared circuit.
1. Connect dust collector to dedicated
circuit.
2. Short circuit in line cord or plug.
2. Inspect cord or plug for damaged
insulation and shorted wires.
3. Short circuit in motor or loose
connections.
3. Inspect all connections on motor for
loose or shorted terminals or worn
insulation.
4. Incorrect fuse or circuit breaker in
power line.
4. Install correct fuse or circuit breaker at
power source.
Motor overheats
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through motor is
restricted.
2. Clean motor fan with compressed air to
restore normal air circulation.
Motor stalls,
resulting in
blown fuses or
tripped circuit
1. Motor overloaded.
1. Reduce load on motor.
2. Short circuit in motor or loose
connections.
2. Inspect connections on motor for loose
or shorted terminals or worn insulation.
3. Low voltage.
3.Correct low voltage conditions.
4. Incorrect fuse or circuit breaker in
power line.
4. Install correct fuse or circuit breaker.
Loud noise or
vibrations
coming from
machine
1. Loose fasteners.
1. Inspect machine and tighten all
fasteners.
2. Motor fan is hitting the cover.
2. Tighten fan or shim cover. Replace fan
cover if damaged.
3. Impeller is damaged.
3. Replace impeller.
20
7.2 Performance problems
Poor
performance;
lack of suction.
1. Filters are dirty.
1. Clean filters.
2. There is a restriction in the duct line.
2. Remove dust line from collector inlet and
unblock the restriction in the duct line. A
plumbing snake may be necessary.
3. The machine is too far away from the
point of section, or there are too many
sharp bends in the ducting.
3. Relocate the machine closer to the
suction, and rework ducting without sharp
bends.
4. The lumber is wet, and the dust is not
flowing smoothly.
4. Process lumber with less than 20%
moisture content.
5. There is a leak in the ducting, or a
series of small leaks, or too many open
ports.
5. Rework the ducting to eliminate all leaks.
Close dust ports for lines not being used.
6. The ducting and ports are incorrectly
sized.
6. Reinstall correctly sized ducts and
fittings.
7. Too many open branch lines at one
time may cause a velocity drop in the
main line.
7. Close dust ports for lines not being used.
Dust blows into
the air from the
machine.
1. Duct clamps or dust collection bags
are not properly clamped and secured.
1. Re-secure ducts and dust collection
bag, making sure duct and bag clamp are
tight.
2. Sealing strips are loose or damaged.
2. Retighten all mounting and sealing
points, replace damaged sealing strips.
21
8. Breakdown & Part List
22
Part list of G700
REF
DESCRIPTION
REF
DESCRIPTION
REF
DESCRIPTION
1
Main base
33
Wheel
65
Cap screw M5X16
2
Back cover
34
Clamp 5”
66
Spring washer 5
3
Front cover (Assy)
35
Duct 5''
67
Flat washer 5
4
Dust bin (Assy)
36
Adjust ring
68
Cap screw M5X20
5
Separator system (Assy)
37
Adjust bracket
69
Nut M5
6
Filter (Assy)
38
Y separator
70
Button head screw M5X30
7
Electrical box (Assy)
39
Rubber cushionφ110mm
71
Cap screw M6X16
8
Extractor adaptor (Assy)
40
Eyebolt
72
Stud 4#x5+5
9
Electrical box bracket
41
Lock block
73
Nut M10
1042Cable guard
74
Spring washer 10
11
Left housing
43
Fixed block
75
Flat washer 10
12
Handle
44
O- ring 23.5mm
76
Button head screw M6X16
13
Left cover
45
Photoelectric switch
77
Acorn nut M6
14
Retainer
46
Locking hook
78
Button head screw M5X10
15
PG16
47
Filter cover
79
Hex head screw M12X40
16
Manometer cover
48
Right housing
80
Spring washer 12
17
Manometer
49
Line buckle
81
Flat washer 12
18
O- ring 69mm
50
Plate
82
19
Manometer block
51
Rubber cushion
83
Hex head screw M6X20
20
Manometer plate
52
Button box cover
84
Hex head screw M8X20
21
Buzzer
53
PG13.5
85
Set screw M4X6
22
Control panel
54
Pan head screw with cross
recess M3x10
86
Ground wire
23
Motor cover
55
Spring washer 3
87
24
Fast interface M14x1.5
56
Flat washer 3
88
Cushioning
25
Pneumatic hoseφ6mm
57
Button head screw M6X35
89
Lock nut M12
26
Guard
58
Flat washer 6
90
Adjust leg piece
27
PG759Spring washer 6
91
Leg
28
Inlet 6''
60
Nut M6
92
Washer 6
29
Clamp 6”
61
Cap screw M8X20
93
Washer 5
30
Duct 6''
62
Spring washer 8
94
31
Cushioning
63
Flat washer 8
95
Grounding washer 6
32
Motor
64
Button head screw M6X12
Axminster Tools & Machinery Ltd
Axminster Devon EX13 5PH
axminster.co.uk
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