Excalibur EX-16, EX-21 &
EX-30 Scroll Saws
Axminster Tool Centre,
Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
www.axminster.co.uk
Code: 950006 (EX-21)
Code: 950007 (EX-30)
This is a range of three scroll saws with some really different features not found on any other machines available in the
UK. Constructed mainly from plate steel including a 7mm heavy gauge steel table with an epoxy painted surface. Two
unique features make these machines stand out from any other. Firstly, the blade actuating arms are very short, driven
by a lever and rod mechanism. This gives very high control of the blade plus exceptionally low vibration. Secondly, the
whole arm assembly tilts 45° from the vertical left to right, leaving the table horizontal. This allows much better control
of the work, due to greater visibility and being able to work at a natural position. You are not fighting gravity or
bending your wrists into awkward positions. These machines are not short of other features, having a variable speed
control system giving from 400-1,400 strokes per minute. Blade changing is easy and tool free, with two hand clamps
and a quick release lever. An air blower and work hold down are provided. Plus there is efficient dust
collection when connected to a suitable fine dust extractor. Rubber feet are
supplied, or you can permanently mount the machine onto your workbench.
Using unpinned blades means there is a large selection of blades available,
or you can use 150mm lengths of 1/4” bandsaw blade, ideal for cutting
thicker materials. Available in three sizes, 16”, 21” and 30”, just
choose the one that suits your work. These are serious machines
for craft or artistic work, not the same as any others.
Code: 953432 (EX-16)
Index of Contents
Introduction/Warranty
02
Page No.
Index of Contents.......................................................................................................................................................................................... 02
Introduction/Warranty................................................................................................................................................................................. 02
Rules For Safe Operation............................................................................................................................................................................. 03
Safety Instructions........................................................................................................................................................................................ 04
Electrical Requirements............................................................................................................................................................................... 05
Identification of Main Parts & Components......................................................................................................................................... 06
Unpacking & Set Up..................................................................................................................................................................................... 07
Installation & Assembly......................................................................................................................................................................... 07-08
Choosing & Installing a Saw Blade..............................................................................................................................................08-09-10
Operating Instructions.............................................................................................................................................................. 10-11-12-13
Maintenance, Adjustments & Servicing........................................................................................................................................... 14-15
Specifications.................................................................................................................................................................................................. 15
EX-16 Parts Breakdown/List (A,B,C)......................................................................................................................... 16-17-18-19-20-21
EX-21 Parts Breakdown/List (A,B,C)......................................................................................................................... 22-23-24-25-26-27
EX-30 Parts Breakdown/List (A.B.C)......................................................................................................................... 28-29-30-31-32-33
Wiring Diagram.............................................................................................................................................................................................. 34
Optional Accessories.................................................................................................................................................................................... 35
Stand Assembly.........................................................................................................................................................................................35-36
Warning
The symbols below advise that you follow the correct safety procedures when
using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
Keep hands away
from moving parts
and cutting area
WARRANTY
All component parts of Excalibur by Axminster Tool Centre are carefully tested and
inspected during all stages of production, and each unit is thoroughly inspected
upon completion of assembly. Because of our commitment to quality and customer
satisfaction, Axminster Tool Centre agrees to repair or replace, within a period of 2
years from date of purchase, any genuine part or parts which, upon examination,
prove to be defective in workmanship or material. In order to obtain this warranty,
all defective parts must be returned freight pre-paid to Axminster Tool Centre.
Repairs attempted without our written authorization will void this warranty.
Disclamer: The information and specifications in this manual pertain to the unit as it
was supplied from the factory at the time of printing. Because we are committed to
making constant Improvements, Axminster Tool Centre reserves the right to make
changes to compo nents, parts or features of this unit as deemed necessary, without
prior notice and without obligation to install any such changes on previously
delivered units. Reasonable care is taken at the factory to ensure that the
specifications and information in this manual corresponds with that of the unit with
which it was supplied. However, special orders and “after factory” modifications may
render some or all information in this manu al inapplicable to your unit. Further, as
several generations of this scroll saw and several versions of this manual may be in
circulation, if you own an earlier or later version of this unit, this manual may not
depict your unit exactly. If you have any doubts or questions contact your retailer or
our support line with the model and serial number of your unit for clarifi cation.
Rules for Safe Operation
03
1. Be sure to read, understand and follow all safety warnings and
instructions in the supplied Operator's Manual.
2. Do not operate the saw when tired, distracted, or under the
effects of drugs, alcohol or any medication that impairs reflexes or
alertness. Stay alert! Give your work your undivided attention.
3. Keep the work area well lit, clean and free of debris. Cluttered
areas and benches invite injuries.
4. Keep children and shop visitors at a safe distance while
operating the saw; do not permit them to operate the scroll saw.
5. Childproof and tamper proof your shop and all machinery with
locks, master electrical switches and switch keys, to prevent
unauthorized or unsupervised use. Fine particulate dust is a
carcinogen that can be hazardous to health. Work in a well
ventilated area and use a dust collector whenever possible.
7. Wear approved safety glasses, dust mask and
non-skid footwear. Do not wear loose clothing, gloves, bracelets,
necklaces or jewellery while operating the saw. Keep long hair
contained by wearing protective hair covering.
8. Be sure all adjustment tools, wrenches or other
clutter are removed from the machine and/or the table surface
before operation. When not in use, tools should be locked-up in a
dry place, out of children's reach and away from flammable
substances.
9. Keep hands well away from saw blade and all
moving parts. Use a brush, not hands, to clear away chips and
sawdust.
ed full operating speed before beginning to cut.
11. Do not push or force stock into the blade. The saw will perform
better and more safely when working at the rate for which it was
designed. Do not use for purposes not intended.
12. Avoid working from awkward or off balance
positions. Do not overreach while cutting; keep both feet on floor.
Never lean over or reach behind the blade and never pull the
workpiece through the cut from behind.
13. Never stand or lean on the saw. Serious injury could occur if
the unit is tipped over or if the blade is unintentionally contacted.
14. Use of parts and accessories NOT recommended by Axminster
Tool Centre may result in equipment
malfunction or risk of injury.
15. Never leave the machine unattended while
running or with the power "ON".
16. Always turn off and disconnect from power source before
servicing or changing accessories, blades, bits, and cutters, or
before performing any maintenance or adjustments.
17. Make sure that switch is in the "OFF" position before plugging
in the power cord. Do not use the saw if the power switch is
defected, have defective switches replaced by an authorized
service centre.
18. Make sure saw is properly grounded. If equipped with a 3prong plug it should be used with a three-pole receptacle. Never
remove the third prong. Avoid body contact with grounded
surfaces (e.g. pipes, radiators, stoves, refrigerators).
19. Repairs to the saw should only be carried out by qualified
people using original spare parts. A guard or other damaged part
should be properly repaired or replaced by an authorized service
centre.
20. Inspect power cords and extension wires
periodically. If damaged, have them repaired by an authorized
service facility. Never yank cords and wires and keep away from
heat, oil, and sharp edges.
21. This tool is for indoor use only. Do not expose to rain or use in
wet or damp locations.
To help ensure safe operation, please take a moment to learn the machine's
applications and limitations, as well as potential hazards. Axminster Tool
Centre disclaims any real or implied warranty and holds itself harmless for any
injury that may result from the improper use of its equipment.
Safety Instructions
04
a
a
Electrical Requirements
05
a
a
a
e
e
f
f
g
g
h
h
i
i
k
k
o
o
p
p
l
l
j
j
b
b
b
n
n
q
q
d
d
m
m
c
c
EX-16-EX-21
EX-30
Identification of Main Parts & Components
06
Unpacking & Set Up
Installation & Assembly
07
a
e
f
g
b
d
d
c
Installation & Assembly
Choosing & Installing a Saw Blade
08
It is strongly recommended that you mount the machine to a
workbench or to a purpose built stand, a pad between the
scroll saw and the workbench/stand is also recommended to
reduce vibration.
Drill four 8mm holes in your workbench/stand and secure using
nuts bolts washers (Not Included).
a
a
b
b
c
c
d
d
Slot the guard clamping arm (d) through the pre-drilled hole in the hexagon clamp (c). Insert the hexagon
clamp (c) into the brackets hexagon recess, place the washer (b) over the hexagon clamp thread and secure
using the butterfly clamping knob (a).
NOTE: DO NOT OVERTIGHTEN otherwise you may strip the thread
Saw guard assembly (d) assembled
Saw guard assembly
Choosing & Installing a Saw Blade
09
a
a
a
b
b
b
a
b
d
c
a
1
1
2
2
b
d
c
!
Choosing & Installing a Saw Blade
Operating Instructions
10
a
b
c
a
b
c
Operating Instructions
11
Adjusting the Osolation (Front to Back) Top & Bottom Blade holder Alignment
Place a 90˚ square upagainst the blade, the blade movement
can be set between course and fine for different cutting tasks,
this can be adjusted by rotating the motor within its' mounts.
Loosen the motor mounting cap head bolts, see figs A enough
to be able to rotate the motor (this can be quite stiff to turn),
start the machine and run at approximately 1/4 speed. By
rotating the motor, see fig B and carefully observing the blade
you will be able to see the blade changing its setting. The
finest setting is where the blade moves vertically with the least
amount of movement, see fig C backward and forwards
horizontally. This should also be where the machine vibrates
the least. When you have the setting where you wish it to be,
tighten the motor mounting bolts.
If the blade is out of alignment please follow the
procedures below for adjusting the top and bottom
blade holders:
Place a 90˚ square upagainst the blade, see fig A. U sing a 4mm
Hex key (a) adjust the grub screw and butterfly nut (b), see fig
B, until the blade is parallel with the square. (See figs C and D).
a
b
Fig A Fig B
Fig C Fig D
Fig A Fig B
Fig C Fig D
Operating Instructions
12
a
a
e
b
d
c
a
e
f
f
b
d
c
Operating Instructions
13
a
a
b
b
Maintenance, Adjustments & Servicing
14
Maintenance, Adjustments & Servicing
Changing the Fuse
15
The Excalibur scroll saws takes a 5 Amp 20 x 5mm glass fuse,
follow the instrctions below on how to change the fuse.
1. Unplug the scroll saw from the mains
2. Using a screwdriver un-clip the fuse compartment
assembly, situated below the power connector
3. Remove the fuse from it’s compartment and replace
it with a new one
4. Re-insert the fuse assembly until it clips home
Power connector
Fuse compartment
Specifications
Code 953432 950006 950007
Model EX-16 EX-21 EX-30
Rating Trade Trade Trade
Power 230V 50Hz 320W 230V 50Hz 320W 230V 50Hz 320W
Throat 406mm 535mm 762mm
Stroke 18mm 18mm 18mm
Cuts per Minute 400 -1,400 400 -1,400 400-1,400
Max Depth of Cut 51mm 51mm 51mm
Table Size 305 x 470mm 345 x 597mm 358 x 825mm
Arm Tilt Left 35° Right -45° Left 35° Right -45° Left 35° Right -45°
Overall L x W x H 686 x 380 x 432mm 812 x 380 x 387mm 1,100 x 394 x 387mm
Weight 24.5kg 29.5kg 52kg
EX-16 Parts Breakdown (A)
16
EX-16 Parts List (A)
17
EX-16 Parts Breakdown (B)
18
EX-16 Parts List (B)
19
EX-16 Parts Breakdown (C)
20
EX-16 Parts List (C)
21
EX-21 Parts Breakdown (A)
22
EX-21 Parts List (A)
23
EX-21 Parts Breakdown (B)
24
EX-21 Parts List (B)
25
EX-21 Parts Breakdown (C)
26
EX-21 Parts List (C
27
EX-30 Parts Breakdown (A)
28
EX-30 Parts List (A)
29
EX-30 Parts Breakdown (B)
30
EX-30 Parts List (B)
31
EX-30 Parts Breakdown (C)
32
EX-30 Parts List (C)
33
Wiring Diagram
34
Optional Accessories
Stand Assembly
35
Foot Switch with Trailing Plug & Socket
These two foot-operated safety switches are equipped with
trailing plugs and sockets and can easily be inserted between the
mains supply and any machine fitted with a no volt release switch,
such as a drill, bandsaw or lathe.
Operation of the switch interrupts the supply to the solenoid and
the machine is stopped; re-starting can only be achieved by
operating the NVR switch on the machine, creating an excellent
safety measure in those situations where safety is of paramount.
A
C
B
E
B
1
2
3
C
4
5
D
6
D
1
2
3
4
5
6
A E B C D
1
2
3
B
E
C
Step 2Step 1
x4 M8
Bolts
x24 M8
Coatch Bolts
x32 M8
Washers
x28 M8
Nuts
x4 Thread Rubber
Foot
Continues Over
Stand Assembly
4
5
3
6
E B C
A B C
6
D
36
Stand assembled
Step 7Step 3
Step 4
Lower the scroll saw on top of the stand and lineup the holes,
secure using the four bolts (A) washers (B) and Nuts (C)
Step 5
Step 6
Use the holes in the bracket (6) to adjust the the stand height
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