Axminster Tool Centre,
Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
www.axminster.co.uk
CQ6230A-2/910 Metal
Turning Lathe
A high specification, floor standing, heavy duty metal
turning lathe suitable for the keen model engineer, general
maintenance and small production facilities.
Featuring a high tensile cast iron, precision ground, induction hardened bed
for long term accuracy. A fully gear driven spindle runs on precision taper roller
bearings, with hardened and ground gears giving a speed range of 65 - 1,810rpm,
selectable via the headstock mounted levers and a choice of two motor drive belt
speeds. The spindle has the popular D1-4 quick lock chuck mounting, ensuring a
wide range of accessories can be fitted.
Code: 953449
OWNER’S MANUAL
Page - 1 -
CONTENTS
1.
NOTE----------------------------------------------------------------------------------
2
2.
LIMITED WARRANTY------------------------------------------------------------
2
3.
PASSPORT DATA-----------------------------------------------------------------
3
4.
TEST PROTOCOL----------------------------------------------------------------
4
5.
GENERAL DESCRITION OF THE MACHINE------------------------------
7
GENERAL DATA--------------------------------------------------------------------
7
BASIC TECHNICAL DATA--------------------------------------------------------
9
6.
DESCRIPTION FO THE MAIN UNITS----------------------------------------
10
GEAR BOX---------------------------------------------------------------------------
10
QUADRANT--------------------------------------------------------------------------
10
FEED BOX---------------------------------------------------------------------------
10
CARRIAGE GROUP---------------------------------------------------------------
10
THREAD INDICATOR-------------------------------------------------------------
11
TAIL STOCK--------------------------------------------------------------------------
11
RESTS---------------------------------------------------------------------------------
11
7.
MACHINE INSTALLATION------------------------------------------------------
12
TRANSPORTATION---------------------------------------------------------------
12
UNPACKING-------------------------------------------------------------------------
12
HANDLING---------------------------------------------------------------------------
12
PREPARATION----------------------------------------------------------------------
12
MOUNTING, FOUNDATIONS AND LEVELLING---------------------------
12
CONNECTION TO THE EL. SUPPLY SOURCE--------------------------
13
PUTTING INTO OPERATION---------------------------------------------------
13
8.
MACHINE SERVICE--------------------------------------------------------------
15
LUBRICATION----------------------------------------------------------------------
15
RECOMMENDED LUBRICANTS----------------------------------------------
16
9.
MACHINE OPERATION----------------------------------------------------------
17
PUTTING INTO OPERATION---------------------------------------------------
17
CUTTING OF THREAD AND FEEDS-----------------------------------------
17
FRETTED PARTS------------------------------------------------------------------
20
10.
MECHANISM’S ADJUSTMENT------------------------------------------------
21
11.
SAFETY-------------------------------------------------------------------------------
21
12.
MACHINE CARE AND MAINTENANCE-------------------------------------
22
13.
TRANSMISSION SYSTEM & PARTS----------------------------------------
23
14.
BEARING DISTRIBUTION-------------------------------------------------------
26
OWNER’S MANUAL
Page - 2 -
NOTE
This manual has been prepared for the owner and operators of this lathe.
Its purpose, aside from machine operation, is to promote safety through
the use of accepted correct operating and maintenance procedures.
Completely read the safety and maintenance instructions before operating
or servicing the machine. To obtain maximum life and efficiency from your
lathe, and to aid in using the machine safety, read this manual.
Since we continually strive to incorporate latest developments in the
construction of the lathe, it is quite possible at time, due to printing and
shipping requirements, some data may not correspond to the lathe in the
question.
LIMITED WARRANTY
We makes every effort to assure that our products meet high quality and
durability standards and warrants to the original retail consumer/purchaser of
our products that each product be free from defects in materials and
workmanship as follow: 1YEAR LIMITED WARRANTY ON ALLPRODUCTS
UNLESS SPECIFIED OTHERWISE. This Warranty dose not apply to defects
due directly or indirectly to misuse, abuse, negligence or accidents, normal
wear and tear or alterations outside our facilities, or to a lack of maintenance.
We shall in no event be liable for death, injuries to persons or for incidental,
contingent, special, or consequential damages arising from the use of our
products.
To take advantage of this warranty, the product or part must be returned to for
examination, postage prepaid. Proof of purchase date and an explanation of
the complaint must accompany the merchandise. If our inspection discloses a
defect, we will either or replace the product, or refund the purchases price if we
cannot readily and quickly provide a repair or replacement, if you are willing to
accept a refund. We will return repaired product or replacement at our expense,
but if it is determined there in no defect, or that the defect resulted from causes
not within the scope of our warranty, then the user must bear the cost of
storing and returning the product.
OWNER’S MANUAL
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PASSPORT DATA
Model:
Serial No.:
Main el. motor: V Ph
Hz
GEOMETRIC ACCURACY CHECKING
The machine lathe guide way horizontality shall be checked in longitudinal and
transverse direction towards the machine axis by the help of level with an
accuracy up to ±0.02/1000 mm and ± 0.04/1000 mm. before starting any
accuracy measurement.
To avoid one-sided loading of the machine body, place the carriage in the
center of the body while leveling.
OWNER’S MANUAL
Page - 4 -
TEST PROTOCOL
No.
Diagram of measuring method
Inspection item
Tolerance
Data
a. Alignment of
longitudinal bed slide
ways in vertical place
Full travel
0.25 (+)
G1
b. Parallelism of
transverse direction
1000:0.06
G2
Parallelism of
tailstock to
longitudinal motion of
carriage.
a. In vertical plane
b. In horizontal
plane
a. 500:0.03
b. 500:0.025
G3 Spindle nose run out
0.015
G4
Spindle taper run out
a. At the end of
spindle nose
b. At the end of
300mm test bar
a. 0.01
b. 300:0.03
G5
Parallelism of spindle
center line to
longitudinal motion of
carriage
a. In vertical plane
(upward)
b. In horizontal
plane (forward)
a. 300:0.02
b. 300:0.02
No.
Diagram of measuring method
Inspection item
Tolerance
Data
OWNER’S MANUAL
Page - 5 -
G6 Spindle center run out
0.02
G7
Parallelism of center
line of tailstock spindle
to longitudinal motion of
carriage
a. In vertical plane
b. In horizontal plane
a. 200:0.03
b. 200:0.03
G8
Difference in center
height between
headstock and tailstock
(tailstock upward)
0.06
G9
Spindle
a. Axial run out
b. Run out on spindle
base plane
a. 0.015
b. 0.02
(axial run
out
included)
G10
Verticality of cross slide
to spindle center line
0.02/150
a ≥90°
No.
Diagram of measuring method
Inspection item
Tolerance
Data
OWNER’S MANUAL
Page - 6 -
Date: Supervisor:
G11
Parallelism of top slide
to spindle center line
0.04
G12
Lead screw cam
action
0.03
G13
Accuracy of outside
round cutting
a. Roundness
b. Cylindricity
a. 0.015
b. 300:0.04
G14
Flatness of the face for
finishing cutting
(concave)
0.015
(for Ø
160mm)
G15
Precisely thread
cutting on work piece
between tow centers
(steel)
7g
OWNER’S MANUAL
Page - 7 -
1. GENERAL DESCRIPTION OF THE MACHINE
1.1. GENERAL DATA
MAIN ASSEMBLIES (See Fig. 1a)
1. Bed way
2. Headstock
3. Feed box
4. Carriage box
5. Electrical box
6. Chuck protecting cover
7. Splash guard
8. Lower carriage
9. Top carriage
10. Cooling
11. Working light
12. Tailstock
CONTROLS (See Fig. 1b)
1. Lever for starting, stopping and reversing the carriage feed movement
while threading
2. Lever for spindle speed stages
3. Wrench for the tool-holder
4. Flywheel for shifting the tool-holder slide
5. Handle for tail-spindle fixing
6. Handle for tailstock fixing
7. Flywheel for tail-spindle shifting
8. Handle for starting or stopping of the carriage longitudinal shifting while
threading
9. Lever for starting the spindle in forward or reverse stroke and its stopping.
When shift in forward direction, the spindle will turn counter-clockwise, and
when shift in backward direction, the spindle will turn clockwise. When in
the center position, the spindle stopped.
10. Lever starting and stopping the carriage transverse and longitudinal
shifting.
11. Flywheel for manual shifting of the carriage in longitudinal direction
12. Flywheel for feeding the cross slide
13. Drum (handle) for selection of “feed” or “thread”
14. Button-emergency stop
15. Switch-coolant pump
16. Button-test bottom for the main el. motor
17. Signal lamp. It glows when the main el. motor is switched on
13. Leads crew (with Guard)
14. Feed rod
15. Switch rod
16. Tool holder
17. Quadrant
18. Oil tray
19. Steady rest
20. Foot stand
21. Thread indicator
22. Foot brake
23. 3 jaw chuck
OWNER’S MANUAL
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OWNER’S MANUAL
Page - 9 -
1.2. BASIC TECHNICAL DATA
Form 1
CQ6230 SERIAL
C0632C
Max swing over bed
Ø 300 mm
Ø 320mm
Max swing over gap
Ø 430 mm
Ø 450mm
Max swing over cross slide
Ø 180 mm
Ø 180mm
Distance between centers
900 mm / 750 mm
1000 mm
Taper of spindle bore
38 mm
Range of spindle speed
9 steps 75—1400 rpm /
18 steps 65-1810 rpm
Taper of spindle bore
M.T. 5
Taper of tailstock spindle
M.T. 3
Max. travel of carriage
760mm / 560 mm
880 mm
Max. travel of cross slide
130 mm
Max. travel of top slide
75 mm
Max. travel of tailstock spindle
100 mm
Motor power
1.1 KW / 1.5 KW
OWNER’S MANUAL
Page - 10 -
2. DESCRIPTION OF THE MAIN UNITS
GEAR BOX
The gear box is mounted on the machine corp. the rotation motion to this gear
box is transferred through V-belts and belt pulley from an el. motor mounted on
the guide way.
QUADRANT
The quadrant is destinated to transfer the motion from the gear box to the feed
box through some change gears. It is mounted in the quadrant box. The latter
is closed by a cover.
FEED BOX
The feed box is fixed to the face side of the machine corp.—just below the gear
box. It includes all the mechanisms, by the help of which is effected the
adjustment for selection of the feed or thread pitches.
Required adjustments for the different values of the feed or thread pitch are
realized by the help of respective drums, located on the front part of the feed
box.
CARRIAGE GROUP AND ITS MECHANISMS
The carriage group is destinated for fixing and driving the cutting too. It
includes five basic parts: carriage box, carriage board, lower slide, cross piece
and upper (top) slide.
A. Carriage box
The carriage box is mounted on the carriage board. It contain the mechanisms
that are used for driving the carriage longitudinal and cross feed, as well as the
mechanism for engagement of the nut to the lead-screw while threading and
the mechanism for manual feed of the carriage.
B. Carriage board
The carriage board is mounted on the corp. guide ways. All the rest parts of the
carriage group are fixed to this carriage board.
C. The lower slide moved on the guide ways of the carriage board in
OWNER’S MANUAL
Page - 11 -
transverse direction. This movement may be effected automatically or
manually.
D. When short cones have to turned by hand, the cross piece may be
swiveled at 90° towards the lower slide in both directions and be fixed in the
required position by the help of suitable bolts and nuts.
E. The top slide on which the four-position tool holder is mounted, may be
shifted only by hand in the direction of the cross-piece.
Thus you may obtain longitudinal, cross and combined feed for the cutting tool.
THREAD-INDICATOR
This device is mounted to the carriage box (disengaged to the driving screw)
for getting into thread pitch
TAIL STOCK
The tailstock is clamped to the corp. guide ways. It is designed for working
piece clamping during machining between centers for drilling operations with
manual feed of the tool.
RESTS
In response to the special request of the client, the lathe may be competed
additionally with a steady and a follow rest.
The two types are with sliding quills. The steady rest is fixed to the corp. guide
ways and the follow rest to the carriage board.
OWNER’S MANUAL
Page - 12 -
3. MACHINE INSTALLATION
TRANSPORTATION
The machine is transported in a special wooden case (or with foot stands
separately packed in carton), being fixed to the base of the case or slide by
suitable bolts. Some of the accessories are mounted on the lathe well fixed
and the other packed in a separate box or directly fixed on the case base.
The places where the ropes or chains have to be passed during handling of
the packed machine are marked on the packing. Be aware of the heavy side
while you are handling the machine with forklift.
UNPACKING
After the machine had been unpacked, check carefully its general condition, as
well as the availability and condition of all the accessories, shown in the
packing list.
HANDLING
Unpacked machine shall be handled only by the help of a suitable crane.
Before passing the ropes over the specified places, shown on the Fig.2, pull
out the tailstock and carriage and fix them in the rear hand position so that
when lifting the machine you will obtain required balancing. When handling the
machine never strike or hit it sharply because this may affect the machine
accuracy—irrespective of whether there are or not may visible defects.
Since the paint on some part of the machine may be damaged during handling,
place protective pads of fabrics or other suitable material on the respective
places.
PREPARATION
Before mounting the machine on the predetermined place, clean it carefully
from the protective oil. Respective machine surface shall be washed by the
help of pure naphtha or benzine.
This protective oil shall not be removed by hard objects or solvent that may
damage the metal surface or paint of the machine. Well-cleaned surfaces are
dried by the help of dry threads and covered with pure machine oil. Remove
the end gear cover. Clean all components of the end gear assembly and coat
all gears with heavy, non-slinging grease.
MOUNTING, FOUNDATIONS AND LEVELLING
To obtain accurate, durable and trouble-free operation of the machine, mount it
only on suitable, foundation and level it carefully. The foundation is prepared
OWNER’S MANUAL
Page - 13 -
by concrete with a thickness from 200 to 300 mm according to the soil
strengthness.
The unpacked machine is lifted by crane according to the specified method
and after the anchor and leveling bolts are in place, lower the foundation so
that the anchor bolts enter into the respective holes. The leveling plates (shims)
are placed below the leveling bolts. The guide way horizontality is checked in
longitudinal and transverse direction towards the machine axis by the help of
level with an accuracy of ±0.02/1000 mm and ± 0.04/1000 mm. After this initial
machine leveling had been carried out, pour the holes for the anchor bolts and
the space blew the machine legs with cement putty with ratio between the
cement and sand 1:3
After the cement is setted well (3-4days), tighten the nuts of the anchor bolts
carefully and evenly.
Check the machine leveling once again and if necessary—correct it by the help
of the leveling bolts.
CONNECTION TO THE EL. SUPPLY SOURCE
Check whether the data on the el. panel scheme (voltage and frequency of the
supply source) correspond to the available.
The controlling level should remain in the middle and also press down the
switch to keep the machine power off.
Make sure the lathe in properly grounded.
PUTTING INTO OPERATION
Before starting the machine, clean it once again carefully and lubricate it
according to the Fig. 3a 3b 3c –Lubrication System.
Check the V-Type belt, which located from motor to the low speed wheels,
whether it’s too tight or not. Too tight belt will spoil the bearings, also, if the
V-Type belt is too lengthened, it will skid, so the belt must be adjusted
Starting is effected in the following order:
Check manually the movement of all mechanisms. It shall be smooth. Check
also the operation of all the controls.
Fill the tank of the cooling system with the specified coolant (optional
accessory to be ordered separated). Switch on the main el. motor.
OWNER’S MANUAL
Page - 14 -
After one-hour operation of the machine, check the oil level in the tanks and if
necessary add the required quantity.
After two shifts operation of the machine, check the play of the V-belts.
1.
OWNER’S MANUAL
Page - 15 -
4. MACHINE SERVICE
LUBRICATION
The trouble-free operation on the lathe depends on its careful servicing. Of
special importance is the regular lubrication of all machine-operating parts with
the recommended lubricants. These lubricants are listed in the Fig. 3a 3b 3c
–Lubricating System.
The headstock (see Fig. 3a 3b 3c) is lubricated by the splash in of the oil,
charged in it. The oil may be poured into after removal of the cap from the
combined oil vent with oil filler. (p.1), located in the headstock cover. The oil
draining by unscrewing the plug (p.1--1) to the oil draining tube. If the oil has to
be replaced, clean the headstock with pure naphtha carefully. While charging
new, its level must be to the middle of the oil sight glass. The disk couplers and
the main spindle front bearing are lubricated by an oil-collecting groove.
The feed box is charged oil through a hole (p.2), located in its l. h. side (III type
feed box) and r. h. side (I & II type feed box) (viewed frontally). The oil quantity
must be also such that its level reaches the middle of the sight glass. The oil
drainage is effected through the plug (p.2--2).
The change gear sleeve for the quadrant shall be lubricated with grease once
per day by the help of suitable oiler. The change gears shall be lubricated with
oil once per shift.
The carriage box is lubricated through a common hole (p.3), wherefrom the oil
is fed into a tank which is also common for the whole box. By suitable grooves
the oil is fed further to the respective bearing as a portion of it drops on the
bottom of the box, from where the gears are oiled. The oil is drained through a
plug (p.3--3).
The carriage as well as the slide-guiding surface are lubricated by the help of
suitable oilers (p.6), pressed into the carriage and cross slider (p.8). The el.
motor bearing shall be cleaned well and filled with new grease once per six
months. All the friction surfaces of the carriage, traveling stock and conic lineal
shall be oiled by the help of an oil-holder or oiler according to the lubricating
system. The lubricating points are marked in the Fig. 3a 3b 3c –Lubrication
System.
OWNER’S MANUAL
Page - 16 -
RECOMMENDED LUBRICANTS
For normal and other climatic conditions Form 2
Assembly
Lubricating
point
Lubricating
method
Lubricant
Lubricating interval
Headstock
Gears and
bearings.
Spindle front
bearing.
Spindle rear
bearing. Belt
pulley bearing
Oil
bath—by
splashing
Machine oil
Oil replacement: --for
the first time—after 10
days operation of the
lathe—for the second
time—after 20 days
operation of the
lathe—next time—once
per each 60 days
Feed box
Gears, bearing
and all the
mechanisms
Oil
bath—by
splashing
Machine oil
Carriage
Gears, bearing
and all the
mechanisms
Oil
bath—by
splashing
Machine oil
Quadrant
Changes
gears
Quadrant idle
axle
By hand
Machine oil
Grease “L”
Once per shift
Once per shift
Carriage
slide
Corp bed ways
Slide bed
ways
By hand
with help of
oilers
Machine oil
Once per shift
Cross
carriage
Support of the
screw in the
slide.
Cross screw
for carriage
By hand oil
tank,
located in
the
carriage
Machine oil
Once per shift
Cross-shap
ed carriage
Carriage bed
ways.
Cross-shaped
carriage bed
ways. Screw
of the
cross-shaped
carriage.
Tool-holder
By hand
Machine oil
Once per shift
Tailstock
Screw support
quill
By hand
Machine oil
Once per shift
Console
Lead screw
bearing
Feed rod
bearing
Switch rod
bearing
By hand
Machine oil
Once per shift
OWNER’S MANUAL
Page - 17 -
5.MACHINE OPERATION
PUTTING INTO OPERATION
After performing the previous instruction, the machine is ready for operation,
the connection to the el. supply source is effected by the help of the main
interrupter. Turning on of the control lamp shows that the machine is
connected to the el. supply circuit.
All the speed within the range 75—1400 rpm (65—1810 rpm) at different
position of the levers are shown on Nameplate.
When starting the machine, check carefully whether all the gears are well
engaged
This is obtained by placing the handles at their fixed positions.
THE CHANGE-OVER OF THE GEARS SHALL BE EFFECTED ONLY
UNDER IDLING CONDITIONS.
The machine operating mode selection shall be realized from the speed
indication nameplate.
When trying the machine, put the speed change lever in low speed stage and
keep the machine running for at least 20 minutes, then gradually change the
speed of the spindle up to fastest, every stage running over 5 minutes.
CUTTING OF THREADS AND FEEDS
The feed box receives its motion from shaft V of the gearbox through a set of
change gears. If the handle 3 (Fig. 4. 5. 6) is placed in its r.h. position, the lathe
is set for cutting of r.h. thread. If the same handle is placed in its l.h. position,
the lathe is set for cutting of l.h. threading.
It is not required to place on the quadrant respective change gear set in order
to prepare the lathe for necessary feed.
The different values for feeds and threads are obtained by the different setting
of the quadrant and changing the position of drums / handle 4, 5, 6, 21 and
handle 3.
OWNER’S MANUAL
Page - 18 -
All the quadrant setting and drums / handle different position are shown in
nameplate for threads and feeds.
I & III TYPE FEEDBOX:
Select handle 4 for feeding or threading. Handle / drums 5,6,21 are for
controlling the speed of feedbox.
II TYPE FEEDBOX:
Push handle 4 inside then move left or right to select feeding or threading,
drawing back then move left or right for controlling the feed rate and size of the
threads. Same operation on Handle 5 for the controlling the feed rate and size
of the threads.
OWNER’S MANUAL
Page - 19 -
Adjust the nut gap on the carriage see Fig. 7. Rotate the p.1 on the nut to
satisfied saddle moving and required travel.
Chuck and faceplate mounting see Fig. 8. The connection between spindle
and chuck or faceplate is made by D-Cam lock structure. When mounting, put
the three pull pins of chuck or faceplate into the three holes on the spindle face
end, then turn the three cams with the aid of square head wrench, when
turning the cams clockwise, the chuck or faceplate will be locked, when turning
the cams counter-clockwise to certain point, the chuck or faceplate can be
detached.
OWNER’S MANUAL
Page - 20 -
FRETTED PARTS
Form 3
NO.
Name
Material
Mount
Note
1
Feeding nut
ZQSn6-6-3
1
CQ6230-5104
2
Half nut
ZQSn6-6-3
1
CQ6230-4003
2.
OWNER’S MANUAL
Page - 21 -
6. MECHANISM’S ADJUSTMENT
All the mechanisms are adjusted and tested in the producer’s plant. After a
prolonged exploitation, some of the mechanisms have to be readjusted
because of the wearing off of the friction surfaces. The adjustment and setting
of the different mechanisms shall be effected after each machine repair too.
It is recommended these adjustments to be performed by qualified specialists
in respective service.
7. SAFETY
All lathe operators must be constantly aware of the safety hazards that are
associated with using the lathe and must know all safety precautions to avoid
accidents and injuries.
Some important safety precautions to follow when using the lathe are:
1. Correct dressing is important, remove rings and watches, roll sleeves
above elbows.
2. Always stop the lathe before making adjustments.
3. Do not change spindle speeds until the lathe comes to a complete stop.
4. Handle sharp cutters, centers, and drill with care.
5. Remove chuck keys and wrenches before operating
6. Always wear protective eye protection.
7. Handle heavy chuck with care and protect the lathe ways with a block of
wood when installing a chuck.
8. Know where the emergency stop is before operating the lathe
9. Use pliers or a brush to remove chips and swarf, never your hands.
10. Never lean on the lathe.
11. Never lay tools directly on the lathe ways. If a separate table is not
available, use a wide board with a cleat on each side to lay on the ways.
12. Keep tools overhang as short as possible.
13. Never attempt to measure work while it is running
14. Never file lathe work unless the file has a handle.
15. File left-handed if possible
16. Protecting the lathe ways when grinding or filing.
17. Use two hands when sanding the work piece. Do not wrap sand paper or
emery cloth around the work piece.
OWNER’S MANUAL
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8. MACHINE CARE AND MAITENANCE
Lathes are highly accurate machine tool designed to operate around the clock
if properly operated and maintained. Lathes must be lubricated and checked
for adjustment before operation. Improper lubrication or loose nuts and bolts
can cause excessive wear and dangerous operating conditions.
1. The lathe ways are precision ground surfaces and must not be used as
table for other tools and should be kept clean of grit and dirt.
2. The lead screw and gears should be checked frequently for any metal
chips that could be lodged in the gearing mechanisms.
3. Check the lathe prior to operation for any missing parts or broken shear
pins. Refer to the manual before attempting to lift the lathe.
4. Newly installed lathe should be properly leveled before any operation to
prevent vibration and wobble.
5. When the lathe is transported out of a normal shop environment should be
protected from dust, excessive heat, and very cold conditions.
6. Change the lubricant frequently if working in dusty conditions.
7. In hot working areas, use care to avoid overheating the motor of damaging
any seals.
8. Operate the lathe ate slower speeds than normal when working in cold
environments.
9. Lubricate all slide ways lightly before every using. The change gears and
the leads crew must also be lightly lubricated with lithium base grease.
10. During the operation, the chips which falls onto the sliding surface should
be cleaned timely, and the inspection should be often made to prevent
chips falling into the position between the machine tool saddle and lathe
bed guide way. Asphalt felt should be cleaned at certain time.
11. After the operation every day, eliminate all the chips and clean different
part of the machine tool and apply machine tool oil to prevent rusting.
12. In order to maintain the machining accuracy, take care of the center, the
surface of the machine tool for the chuck and the guide way and avoid
mechanical damage and the wear due to improper guide.
13. If the damage is found, the maintenance should be done immediately.
ATTENTION: before performing any checking, repairing or maintenance
operation, switch off the main switch and make an additional check to ensure
that the machine is not under voltage.
Oil, grease and cleaning agents are pollutants and must not be disposed of
through the drains or in normal refuse Dispose of those agents in accordance
with current legal requirements on the environment. Cleaning rags
impregnated with oil, grease and cleaning agents are easily inflammable.
Collect cleaning rags or cleaning wool in a suitable closed vessel and dispose
of them in an environmentally sound way-do not put them with normal refuse!
OWNER’S MANUAL
Page - 23 -
TRANSMISSION SYSTEM & PARTS (See Fig.11)
Form.4
Parts
Parts
No.
Kinds
No. of
teeth of
thread
Modulus
Of
pitch
Pressure
angle
Material
Notes
1
Gear
42
M2
20°
45
2013
2
Gear
23
M2
20°
45
2018
3
Gear
47
M2
20°
45
2019
4
Gear
36
M2
20°
45
2021
5
Gear
55
M2
20°
45
2020
6
Gear
31
M2
20°
45
2022
7
Gear
45
M2
20°
45
2016
8
Gear
58
M2
20°
45
2015
9
Gear
21
M2
20°
45
2017
10
Gear
45
M2
20°
45
2008
11
Gear
59
M2
20°
45
2029
12
Gear
46
M2
20°
45
2030
13
Gear
83
M2
20°
45
2031
45
M2
20°
45
14
Paired Gear
40
M2
20°
45
2026
40
M2
20°
45
Headstock
15
Gear
45
M2
20°
45
2032
16
Gear
24
M2.25
20°
45
3029B
17
Gear
16
M2.25
20°
45
3031B
18
Gear
18
M2.25
20°
45
3032B
18
M2.25
20°
45
18
M2.25
20°
45
19
Triplicate
Gear
18
M2.25
20°
45
3005B
20
Gear
20
M2.25
20°
45
3003B
21
Gear
28
M2.25
20°
45
3002B
22
Gear
27
M2.25
20°
45
3027C
23
Gear
21
M2.25
20°
45
3025C
24
Gear
21
M2.25
20°
45
3018C
18
M2.25
20°
45
25
Paired
Gear
30
M2.25
20°
45
3026C
26
Gear
22
M2.25
20°
45
3007C
15
M2.25
20°
45
Feed-box
27
Paired
Gear
22
M2.25
20°
45
3006C
OWNER’S MANUAL
Page - 24 -
Continuing
28
Gear
23
M2.25
20°
45
3009B
29
Gear
17
M2.25
20°
45
3016C
30
Gear
15
M2.25
20°
45
3014C
31
Gear
11
M2.25
20°
45
4028
32
Rack
M2.25
20°
45
33
Lead
screw
Single
thread
8T.P.lor 3mm
29° or 30°
45
34
Halfnut
Single
thread
ZQSn6-6-3
35
Worm
Single
thread
MS2
20°
45
36
Worm
gear
24
MS2
20°
ZQSn6-6-3
4017
37
Gear
15
M2
20°
45
4030
38
Gear
50
M2
20°
ZQSn6-6-3
4029
39
Gear
25
M2
20°
45
4014
40
Nut
Single
thread
10T.P.L.2mm
ZQSn6-6-3
Left
hand
tread
41
Screw
Single
thread
10T.P.L.2mm
45
42
Gear
14
M2
20°
45
4019
43
Gear
51
M2
20°
45
4013
44
Gear
43
M2
20°
45
5127
45
Gear
25
M2
20°
45
4010
46
Gear
48
M2
20°
45
4012
47
Screw
Single
thread
10T.P.L.2mm
45
Apron
48
Nut
Single
thread
10T.P.L.2mm
ZQSn6-6-3
49
Rod
screw
Single
thread
10T.P.L.2mm
45
Left
hand
tread
Tail-
stock
50
Nut
Single
thread
10T.P.L.2mm
ZQSn6-6-3
Left
hand
tread
Gear
22
M1.25
20°
3076C
Gear
24
M1.25
20°
45
2002C
Gear
26
M1.25
20°
45
3075C
Change
gear
Gear
44
M1.25
20°
45
3077C
OWNER’S MANUAL
Page - 25 -
Gear
48
M1.25
20°
45
3039C
Gear
52
M1.25
20°
45
3039C
Paired
Gear
127(120)
M1.25
20°
45
3078C
OWNER’S MANUAL
Page - 26 -
OWNER’S MANUAL
Page - 27 -
BEARING DISTRIBUTION (See Fig.12)
Form 5
TYPE
Name
Specification
Qty
Installation
60104
Ball bearing single row
20×42×12
1
60105
Single row ball bearing with shield
25×47×12
1
304
Single row ball bearing with shield
20×52×15
1
104
Single row ball bearing
20×42×12
2
105
Single row ball bearing
25×17×12
2
204
Single row ball bearing
20×47×14
1
D7211
Single row taper roller bearing
55×100×22
1
D7212
Single row taper roller bearing
60×110×22
1
Headstock
102
Single row ball bearing
15×32×9
3
103
Single row ball bearing
17×35×10
8
7000103
Single row ball bearing
17×35×8
1
8103
Single row pillow block bearing
17×32×8
1
8104
Single row pillow block bearing
20×35×10
1
Feedbox
8101
Single row pillow block bearing
12×26×9
2
8102
Single row pillow block bearing
15×28×9
2
Carriage
8101
Single row pillow block bearing
12×26×8
1
Tail stock
60103
Single row ball bearing
17×35×10
2
Change
gear
OWNER’S MANUAL
Page - 28 -
PARTS DRAWING
&
PARTS LIST
BE SUBJECT TO ALTERATION WITHOUT NOTICE
CONTENTS
1. BED ASSEMBLY------------------------------------------------------------------ 28
2. HEAD STOCK -------------------------------------------------------------------- 29
3. GEAR BOX ------------------------------------------------------------------------ 32
4 GEAR BOX -I----------------------------------------------------------------------- 35
5 GEAR BOX -II--------------------------------------------------------------------- 38
6 GEAR BOX -III-------------------------------------------------------------------- 41
7 APRON------------------------------------------------------------------------------ 44
8 COMPOUND REST--------------------------------------------------------------- 48
9 SADDLE---------------------------------------------------------------------------- 50
10 TAIL STOCK----------------------------------------------------------------------- 52
11 CHANGE GEAR ----------------------------------------------------------------- 53
12 CONTROL SWITCH ASSEMBLY-------------------------------------------- 54
13 BED AND DRIVE ASSEMBLY------------------------------------------------- 55
14 SPECIAL ACCESSORIES----------------------------------------------------- 56
15 STEADY REST-------------------------------------------------------------------- 59
16 FOLLOW REST------------------------------------------------------------------- 60
17 POSITION DEVICE-------------------------------------------------------------- 61
OWNER’S MANUAL
Page - 29 -
18 PROTECTING COVER--------------------------------------------------------- 62
19 GUARD----------------------------------------------------------------------------- 63
OWNER’S MANUAL
Page - 30 -
BED ASSEMBL Y
BED ASSEMBL Y
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Lathe bed 1 10047 4 Screw 6 M6×15
2 Screw 6 M12 ×40 5 Pin 6 5×20
3 Rack gear 1 1009 6 Rack gear 2 1011
OWNER’S MANUAL
Page - 31 -
HEAD STOCK
OWNER’S MANUAL
Page - 32 -
HEAD STOCK
No. NAME QTY NOTE No. NAME QTY NOTE
1 Spindle 1 2034 34 Circlip 1
2 Lock pin 3 2035 35 Gear 1 2022
3 Spring 3 0.6×4×22 36 Gear 1 2020
4 Screw 3 M8×16 37 Gear 1 2021
5 Cover 1 2038 38 Circlip 1
6 Oil seal 1 2006 39 Bearing 1 6104
7 Bearing 1 D7212 40 Cover 1 2009
8 Gear 1 2031 41 Oil seal 1 2009A
9 Gear 1 2030 42 Key 1 8×108
10 Gear 1 2029 43 Screw 2 M3×8
11 Nut 1 2024 44 Oil seal 1
12 Gear 1 2008 45 Fascia 1 2055
13 Bearing 1 D7212 46 Screw 6 M3×8
14 Nut 2 2007 47 Screw 2 M6×12
15 Cover 1 2005A 48 Washer 2 2003
16 Oil seal 1 2023 49 Gear 2 2026
17 Screw 4 M8×16 50 Circlip 1 25
18 Screw 2 M8×8 51 Bearing 1
19 Collar 2 2025 52 Shaft 1 2027a
20 Screw 4 M8×16 53 Circlip 1 42
21 Screw 2 M3×8 54 Bearing 1
22 Key 1 8×45 55 Circlip 1 20
23 Key 1 8×80 56 Oil seal 1 D20×40×10
24 Shaft 3 2037 57 Cover 1 2004A
25 Screw 5 M8×16 58 Oil seal 2 2066
26 Cover 1 2040 59 Gear 1 2002B
27 Oil seal 1 2028 60 Screw 3 M6×115
28 Bearing 1
61 Key 1 C5×8
29 Shaft 1 2039 62 Key 1 C5×20
30 Gear 1 2017 63 Cover 1 2063
31 Key 2 5×18 64 Circlip 1
32 Gear 1 2015 65 Bearing 1
33 Gear 1 2016 66 Shaft 1 2010B
OWNER’S MANUAL
Page - 33 -
No.
NAME QTY NOTE No. NAME QTY NOTE
67 Key 1 5×80 95 Headstock 1 2033
68 Key 1 C5×24 96 Pin 2 4×24
69 Gear 1 2019 97 Oil seal 7 16×2.4
70 Gear 1 2018 98 Shaft 2 2046
71 Gear 1 2013 99 Shaft arm 2 2042
72 Circlip 1 47 100 Pin 3 4×24
73 Bearing 2
101 Circlip 3
74 Circlip 1
102 Shifter 2 2041
75 Cover 1 2012B 103 Key 2 5×16
76 Oil seal 1 D25×40×10 104 Handle 3 2058
77 Screw 4 M6×20 105 Boss 2 2059
78 Pulley 1 2014 106 Ball 4
79 Washer 1 2011 107 Spring 4 1×6×20
80 Screw 1
M8×20
108 Gear 2 2047
81 Oil seal 1
109 Screw 4 M8×8
82 Screw 1 M6×8 110 Screw 2 M12×25
83 Shaft 1 2001 111 Screw 4 M3×6
84 Circlip 2 47 11 2 Fascia 2 2060
85 Gear 1 2032 113 Screw 2 M6×20
86 Bearing 1
114 Gear 2 2061
87 Circlip 1
115 Screw 1
M6×8
88 Screw 6 M6×30 116 Shift arm 1 2054A
89 Screw 2 M6×20 117 Collar 1 2079
90 Screw 1 M16×1.5 118 Shifter 1 2048
91 Oil seal 1 16×2.4 11 9 Shaft 1 2052
92 Screw 1 M16×1.5 120 Pin 1 5×40
93 Cover 1 2044 121 Boss 1 2051
94 Oil seal 1 2062
OWNER’S MANUAL
Page - 34 -
GEAR BOX
OWNER’S MANUAL
Page - 35 -
GEAR BOX
No. NAME QTY NOTE. No. NAME QTY NOTE.
1 Oil Cup 1
21 Boss 1 2057
2 Circlip 1
22 Pin 1 5×40
3 Gear 3 3015 23 Gear Box 1 3001
4 Bushing 3 3016 24 Screw 3 M8×8
5 Washer 1 3024 25 Spring 2 1×4.5×7
6 Gear 1 3023 26 Sted Ball 2
7 Shaft 1 3022 27 Screw 2 M10×30
8 Key 1 5×10 28 Spring washer 2
9 Cover 1 3031 29 Feed Rod 1 1006
10 Screw 3 M6×16 30 Shaft 1 3047
11 Guide Screw 1 1005 31 Gear 1 3004
12 Sheath 2 3084 32 Plate 1 3029
13 Bearing 4 8103 33 Screw 4 M6×16
14 Pin 2 5×35 34 Shaft 1 3039
15 Shaft 1 3028 35 Circlip 1
16 Key 2 5×14 36 Shifter Arm 1 3040
17 Gear 1 3026 37 Pin 1 5×30
18 Nut 4 M12 38 Shifter 1 3041
19 Washer 4 3025 39 Bushing 1 3019
20 Lever 1 6056 40 Screw 1 M6×12
OWNER’S MANUAL
Page - 36 -
No.
NAME QTY NOTE No. NAME QTY NOTE
41 Washer 1 3021 61 Pin 1
42 Gear 2 3018 62 Gear 1 3027
43 Washer 2 3017 63 Shaft 1 3020
44 Gear 1 3012 64 Key 1 5×75
45 Gear 1 3011 65 Key 1 3042
46 Gear 1 3010 66 To p 1 3043
47 Gear 1 3009 67 Key 2 3014
48 Gear 1 3008 68 Shaft 1 3003
49 Gear 1 3007 69 Pin 2 5×18
50 Gear 1 3006 70 To p 2 3002
51 Gear 1 3005 71 Screw 2 M6×5
52 Gear 2 3044 72 Shaft 2 3051
53 Pin 4 6×25 73 Shaft 2 3054
54 Gear 2 3045 74 Spring 2 1×8×47
55 Bushing 1 3046 75 Sleeve 2 2053
56 Bearing 2
76 Housing 2 3055
57 Gear 1 3013 77 Nut 2 M6
58 Gear 2 3049
59 Bushing 2 3050
60 Shifter Lever 2 3052
OWNER’S MANUAL
Page - 37 -
GEAR BOX-Ⅰ
OWNER’S MANUAL
Page - 38 -
GEAR BOX-Ⅰ
No. NAME QTY NOTE No. NAME QTY NOTE
1 Oil Cup 1
29 Gear 1 3026C
2 Screw 7 M6×12 30 Gear 1 3007C
3 Cover 1 3034B 31 Washer 1 3008C
4 Oil seal 1 3035C 32 Circlip 2
5 Bearing 8
33 Bearing 1
6 Key 1 5×13 34 Gear 1 3009B
7 Shaft 1 3041B 35 Key 1 C5×40
8 Key 3 6×90 36 Shaft 1 3019C
9 Gear 2 3005B 37 Shaft 1 3004B
10 Washer 2 3066B 38 Key 1 5×35
11 Screw 1 M6×8 39 Circlip 1
12 Gear 1 3027C 40 Gear 1 3006C
13 Key 1 6×15 41 Pin 2 5×25
14 Key 1 6×35 42 Gear 1 3018C
15 Shaft 1 3067C 43 Bearing 1 8103
16 Gear 1 3025C 44 Cover 1 3084D
17 Bearing 3
45 Oil seal 1 3068D
18 Cover 3 3017B 46 Bearing 1 8104
19 Cover 2 3044B 47 Shaft 1 3021C
20 Oil seal 2 3046B 48 Nut 2 M20×1.5
21 Washer 1 3045B 49 Pin 1 5×25
22 Shaft 1 3033B 50 Bushing 1 3020D
23 Gear 1 3029B 51 Fasica 1 3060D
24 Gear 1 3031B 52 Oil seal 1 3071D
25 Gear 1 3032B 53 Cover 1 3059B
26 Gear 1 3003B 54 Cover 1 3042C
27 Washer 1 3030B 55 Oil seal 1 3070C
28 Gear 1 3002B 56 Gear box 1 3001C
OWNER’S MANUAL
Page - 39 -
No.
NAME QTY NOTE No. NAME QTY NOTE
57 Screw 6 M6×12 85 Shifter 3 3049B
58 Pin 2 5×25 86 Cover 1 3061B
59 Spring washer 2
87 Screw 8 M8×16
60 Screw 2 , 10×30 88 Oil window 1
61 Screw 1 M6×12 89 Shifter 1 3062B
62 Washer 1 6×32×5 90 Shifter arm 1 3063B
63 Bushing 1 3024C 91 Boss 2 3057C
64 Gear 1 3016C 92 Shaft 2 3056C
65 Screw 1 M6×16 93 Oil seal 2 16×2.4
66 Shaft 1 3015C 94 Hand wheel 2 3054C
67 Oil seal 1 22×2.65 95 Key 2 5×8
68 Gear 1 3014C 96 Washer 2
69 Cover 1 3022F 97 Screw 2 M6×10
70 Oil seal 1 3086D 98 Lever 2 3051C
71 Screw 5 M6×25 99 Key 2 5×8
72 Shaft 1 3013E 100 Pin 1
73 Oil seal 1 25×40×10 101 Shifter arm 1 3058C
74 Screw 2 M16×1.5 102 Screw 4 M3×6
75 Washer 2
103 Ball 4 Ø15
76 Oil seal 2 16×2.4 104 Spring 4 1×5×14
77 Screw 1 M6×10 105 Screw 4 M8×5
78 Position piece 1 3012E 106 Pin 2 M5×25
79 Support 1 7003C 107 Shifter arm 2 3065C
80 Screw 2 M4×20 108 Sign board 2 2060
81 Screw 8 M8×16 109 Shaft 1 3011D
82
Knob
2 M8×40 110 Screw 2 M4×40
83 Oil seal 2 25×2.65
84 Shifter Arm 1 3053B
OWNER’S MANUAL
Page - 40 -
GEAR BOX-Ⅱ
OWNER’S MANUAL
Page - 41 -
GEAR BOX-Ⅱ
No. NAME QTY NOTE No. NAME QTY NOTE
1 Oil Cup 1
33 Bearing 1
2 Screw 7 M6×12 34 Gear 1 3009B
3 Cover 1 3034B 35 Key 1 C5×40
4 Oil seal 1 3035C 36 Shaft 1 3019C
5 Bearing 8
37 Shaft 1 3004B
6 Key 1 5×13 38 Key 1 5×35
7 Shaft 1 3041B 39 Circlip 1
8 Key 3 6×90 40 Gear 1 3006C
9 Gear 2 3005B 41 Pin 2 5×25
10 Washer 2 3066B 42 Gear 1 3018C
11 Screw 1 M6×8 43 Bearing 1 8103
12 Gear 1 3027C 44 Cover 1 3084D
13 Key 1 6×15 45 Oil seal 1 3068D
14 Key 1 6×35 46 Bearing 1 8104
15 Shaft 1 3067B 47 Shaft 1 3021C
16 Gear 1 3025C 48 Nut 2 M20×1.5
17 Bearing 3
49 Pin 1 5×25
18 Cover 3 3017B 50 Bushing 1 3020E
19 Cover 2 3044B 51 Fascia 1 3060B
20 Oil seal 2 3046B 52 Oil seal 1 3071D
21 Washer 1 3045B 53 Cover 1 3059D
22 Shaft 1 3033B 54 Cover 1 3042C
23 Gear 1 3029B 55 Oil seal 1 3070C
24 Gear 1 3031B 56 Gear box 1 3001D
25 Gear 1 3032B 57 Screw 6 M6×12
26 Gear 1 3003B 58 Pin 2 5×25
27 Washer 1 3030B 59 Spring washer 2
28 Gear 1 3002B 60 Screw 2 M10×30
29 Gear 1 3026C 61 Screw 1 M6×10
30 Gear 1 3007C 62 Washer 1 6×32×5
31 Washer 1 3008C 63 Bushing 1 3024C
32 Circlip 2
64 Gear 1 3016C
OWNER’S MANUAL
Page - 42 -
NO. NAME QTY NOTE NO. NAME QTY NOTE
65 Screw 1 M6×16 97 Pad 2 3048D
66 Shaft 1 3015C 98 Bulb 2 3052D
67 Oil seal 1 22×2.65 99 Oil seal 2 8.5×1.8
68 Gear 1 3014C 100 Shaft 2 3056D
69 Cover 1 3022F 101 Pin 2 3079D
70 Oil seal 1 3086D 102 Spring 2
71 Screw 5 M6×25 103 Ball 4
72 Shaft 1 3013D 104 Spring 4 1×5×14
73 Oil seal 1
105 Screw 4 M8×5
74 Screw 2 M16×1.5 106 Pin 2 M5×25
75 Washer 1
107 Pin 2 5×25
76 Oil seal 1 16×2.4 108 Hand lever 2 3055D
77 Screw 1 3012C 109 Pin 4 A6×20
78 Oil window 1
110 Pin 2 A5×15
79 Bracket 1 3011D 111 Screw 4 M4×6
80 Screw 1
112 Shifter 3 3062B
81 Screw 4 M22×24 113 Spring 2 1×5×14
82 Screw 2 M4×10 114 Shifter arm 1 3058D
83 Circlip 8
115 Shifter arm 1 3053D
84 Shifter arm 1 3063D 116 Ta g 1 3064D
85 Shifter 1 3049B 117 Ta g 1 3069D
86 Cover 1 3061B 11 8 Handle 2 2058
87 Shifter arm 1 3065D 119 Knob 2 M8×40
88 Jacket 2 3050D 120 Switch rod 1 3011D
89
Transparent
scale
4 3080D 121 Screw 1 M6×10
90 Screw 6 M4×10 122
Position
block
1 3012E
91 Key 4 5×6 123 Bearing 1 8103
92 Oil seal 2 21.5×1.8 124 Pin 1 5×40
93 Turn plate 2 3057D 125
Connection
part
1 3020D
94 Ta g 1 3071D 126 Ball 2 Ø6
95 Channel plate 2 3054D 127 Spring 2 1×5×20
96 Ta g 1 3074D 128 Screw 2 M8×8
OWNER’S MANUAL
Page - 43 -
GEAR BOX-Ⅲ
OWNER’S MANUAL
Page - 44 -
GEAR BOX- III
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Oil cup 1
26 Gear 1 3003B
2 Screw 7 M6×12 27 Washer 1 3030B
3 Cover 1 3034B 28 Gear 1 3002B
4 Oil seal 1 3035C 29 Gear 1 3026C
5 Bearing 8 89103 30 Gear 1 3007C
6 Key 1 5×13 31 Washer 1 3008C
7 Shaft 1 3041B 32 Circlip 2
8 Key 3 6×90 33 Bearing 1 89103
9 Gear 2 3005B 34 Gear 1 3009B
10 Washer 2 3066B 35 Key 1 C5×40
11 Screw 1 M6×8 36 Shaft 1 3019C
12 Gear 1 3027C 37 Shaft 1 3004B
13 Key 1 6×15 38 Key 1 5×35
14 Key 1 6×35 39 Circlip 1
15 Shaft 1 3067B 40 Gear 1 3006C
16 Gear 1 3025C 41 Pin 2 5×6
17 Bearing 3 89102 42 Gear 1 3018C
18 Cover 3 3017B 43 Bearing 1 8103
19 Cover 2 3044B 44 Cover 1 3084D
20 Oil seal 2 3046B 45 Oil seal 1 3068D
21 Washer 1 3045B 46 Bearing 1 8104
22 Shaft 1 3033B 47 Shaft 1 3021C
23 Gear 1 3029B 48 Nut 2 M20×1.5
24 Gear 1 3031B 49 Pin 1 5×6
25 Gear 1 3032B 50 Bushing 1 3020E
OWNER’S MANUAL
Page - 45 -
NO.
NAME QTY NOTE NO. NAME QTY NOTE
51 Fascia 1 3060E 76 Screw 8 M8×15
52 Oil seal 1 3071D 77 Screw 1 M6×10
53 Cover 1 3059D 78 Position piece 1 3012D
54 Cover 1 3042C 79 Support 1 7003B
55 Oil seal 1 3070C 80 Screw 2 M4×20
56 Gear box 1 3001C 81 Shaft 1 3011D
57 Screw 6 M6×12 82 Gear rack 1 3050C
58 Pin 2 5×25 83 Gear rack 2 3049C
59 Spring washer 2
84 Shaft 2 3089A
60 Screw 2 M10×30 85 Oil seal 4 12×1.8
61 Screw 1 M6×12 86 Screw 2 M4×6
62 Washer 1 6×32×5 87 Gear rack 1 3062C
63 Bushing 1 B1260 88 Screw 12 M3×6
64 Gear 1 3016C 89 Sign board 4 2060
65 Screw 1 M6×16 90 Screw 4 M8×6
66 Shaft 1 3015C 91 Spring 4 1×5×25
67 Oil seal 1 22×2.65 92 Steel ball 4 Ø5
68 Gear 1 3014C 93 Screw 4 M6×10
69 Cover 1 3022F 94 Washer 4
70 Oil seal 1 3086D 95 Hand wheel 4 3054F
71 Screw 5 M6×25 96 Key 4 5×8
72 Shaft 1 3013E 97 Gear 4 3088
73 Oil seal 1 18×30×10 98 Oil window 1 A12
74 Screw 2 M16×1.5 99 Oil seal 4 16×2.4
75 Washer 2
OWNER’S MANUAL
Page - 46 -
APRON-LEFT
OWNER’S MANUAL
Page - 47 -
APRON-RIGHT
OWNER’S MANUAL
Page - 48 -
APRON-LEFT OR APRON-RIGHT
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Bushing 1 4026 23 Leaf spring 1 4037
2 Gear 1 4029 24 Shaft 1 4015
3 Pin 1 5×30 25 Gear 1 4012
4 Space 1 4027 26 Pin 1 5×33
5 Gear shaft 1 4028 27 Gear 1 4013
6 Worm am 1 4008 28 Gear 1 4014
7 Worm 1 4009 29 Bushing 1 4016
8 Flat key 1 B5×36 30 Apron case 1 4001
9 Handle 1 4032 31 Screw 1 M6×6
10 Lever 1 4033 32 Gear 1 4010
11 Hand wheel 1 4034 33 Shaft 1 4011
12 Index ring 1 4036 34 Screw 3 M6×45
13 Screw 1 M6×20 35 Screw 1 M8×8
14 Bracket 2 4031 36 Spring 2 1×45×6
15 Oil cup 1
37 Ball 2
16 Gear shaft 4 4030 38 Lever 1 4041
17 Screw 1 M6×12 39 Gear shaft 1 4042
18 Washer 1 4035 40 Pin 1 5×25
19 Screw 4 M6×10 41 Bushing 1 4020
20 Washer 1 4038 42 Gear 1 4019
21 Boss 1 4039 43 Pin 1 5×25
22 Key 1 5×16 44 Shaft 1 4018
OWNER’S MANUAL
Page - 49 -
NO.
NAME QTY NOTE NO. NAME QTY NOTE
45 Worm gear 1 4017 67 Gib 1 3022
46 Oil window 1 A12 68
Half nut
house
2 M6×25
47 Screw 2 M5×33 69 Screw 2 M5×35
48 Washer 3 Ø6 70 half nut 1 4002
49 Screw 1 M6×10 71 Screw 1 4003A1
50 Screw 1 M6×6 72 Screw 2 M6×15
51 Limit block 1 4043 73 Nut 2 M6
52 Safety shifter 2 4025 74 Thread dial 1 4006
53 Shaft 1 4024 75 Housing 1 4005
54 Screw 1 M8×8 76 Screw 1 M6×65
55 Boss 1 4045 77 Gear 1 4044
56 Pin 1 5×40 78 Screw 1 M6×15
57 Cam 1 4021
58 Screw 1 M5×12
59 Shaft 1 4023
60 Screw 1 M8×30
61 Washer 2 Ø8
62 Screw 2 M10×1×20
63 Washer 1 Ø10
64 Lever 1 4007
65 Lever 1 4044
66 Pin 2 5×10
OWNER’S MANUAL
Page - 50 -
COMPOUND REST
OWNER’S MANUAL
Page - 51 -
COMPOUND REST
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Handle 1 5010 23 Key 1 4×8
2 Boss 1 5009 24 Bearing 1 8101
3 Collar 1 5008 25 Scale 1 5026A2
4 Screw 8 M10×45 26 Rivet 2 2×4
5 Tool post 1 5005 27 Screw 2 M6×25
6 Shaft 1 5006 28 Bracket 1 5013
7 Nut 1 5003 29 Bearing 1 8101
8 Pin 1 5004 30 Index ring 1 5014A3
9 Spring 1 1.2×4.8×8 31 Hand wheel 1 5016A
10 Oil cup 1
32 Washer 1 5028
11 Nut 1 M6 33 Screw 1 M6×12
12 Screw 1 M6×16 34 Lever 2 5031
13 Compound 1 5001 35 Leaf spring 1 4037
14 Screw 2 5107 21A Nut 1 5012
15 Nut 2 M10 22A Guide screw 1 5011
16 Compound 1 5002 30A Index ring 1 5014
17 Pin 1 5024 31A Washer 1 5016
18 Screw 1 M6×8 32A Nut 1 5025
19 Gib 1 5023 33A Screw 1 M6×8
20 Screw 2 5021 34A Lever 1 M8×63
21 Nut 1 5012A1 36 Bracket 1 5120
22 Guide screw 1 5011A3 37 Pin 1 3×16
OWNER’S MANUAL
Page - 52 -
SADDLE
OWNER’S MANUAL
Page - 53 -
SADDLE
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Saddle 1 5101 28 Press plate 1 5131
2 Screw 8 M5×132 29 Press plate 2 5116
3 Wipper 1 5108 30 Key 1 5×20
4 Cover 1 5106 31 Press plate 1 5129
5 Screw 1 M3×8 32 Pin 1 3×20
6 Press plate 2 5130 33 Index ring 1 5124A3
7 Press plate 2 5110 34 Leaf spring 1 4037
8 Wipper 2 5109 35 Hand wheel 1 5122A
9 Screw 1 5113 36 Washer 1 5028
10 Screw 1 5128 37 Screw 1 M6×16
11 Pin 2 6×45 38 Hand 1 4033
12 Screw 4 M10×30 39 Lever 1 4032
13 Oil cup 5
40 Bearing 1 8102
14 Screw 2 5115 41 Bracket 1 5125A
15 Tool post 1 5102 42 Screw 2 M8×30
16 Screw 1 M6×12 43 Washer 1 5126
17 Bushing 1 5105 44 Guide screw 1 5103A3
18 Gib 1 5114 35A Collar 1 5122
19 Screw 2 M4×12 36A Nut 1 5121
20 Nut 1 5104A2 37A Screw 1 M6×6
21 Gear 1 5127 41A Bracket 1 5125A
22 Screw 1 M6×8 44A Guide screw 1 5103A2
23 Screw 7 M8×25 45 Rivet 2 2×4
24 Nut 4 M8 46 Scale 1 5133A2
25 Screw 4 M8×25 47 Bracket 1 5120
26 Press plate 2 5112 48 Pin 1 4×20
27 Wipper 1 5111
OWNER’S MANUAL
Page - 54 -
TAIL STOCK
TAILSTOCK
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Handle 1 4033 17 Nut 1 6012
2 Lever 1 4032 18 Quill 1 6013
3 Nut 2 M10 19 Tail stock 1 6001
4 Washer 1 A10 20 Lock screw 1 6022
5 Hand wheel 1 6005 21 Handle 1 6021
6 Leaf spring 1 4037 22 Shaft 1 6017
7 Index ring 2 6010 23 Handle 1 6004
8 Screw 4 M6×16 24 Pin 1 5×30
9 Bracket 1 6011 25 Collar 1 6018
10 Oil cup 1
26 Screw 1 M10×50
11 Bearing 1
27 Screw 1 6003
12 Key 1 4×15 28 Base 1 6002
13 Guide screw 1 6006 29 Shaft 1 6019
14 Lock nut 1 6023 30 Base shoe black 1 6020
15 Oil cup 1
31 Nut 1 M12
16 Screw 2 M6×8
OWNER’S MANUAL
Page - 55 -
CHANGE GEAR
CHANGE GEAR
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Screw 2 M6×12 12 Circlip 1
2 Washer 2 2003 13 Washer 1
3 Gear 1 2002C 14 Screw 1 M10×45
4 Key 1 C5×8 15 Washer 1 3037A
5 Nut 2 M10 16 Gear 1 3039C
6 Washer 1 3035 17 Key 1 5×18
7 Gear 1 3038C 18 Washer 1 3034B
8 Bearing 1
19 Change gear 1 3076C
9 Collar 1 3033 20 Change gear 1 3075C
10 Quadrant 1 3043B 21 Change gear 1 3077C
11 Screw 1 3034 22 Change gear 1 3078C
OWNER’S MANUAL
Page - 56 -
CONTROL SWITCH ASSEMBLY
CONTROL SWITCH ASSEMBLY
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Guide screw 1 1005B 12 Pin 1 4×20
2 Rod 1 1006B 13 Bracket 1 1014B
3 Bracket 1 1012 14 Spring 1 1.2×8.10
4 Pin 2 6×65 15 Screw 2 M6×15
5 Screw 2 M8×60 16 Bracket 1 1015B
6 Oil cup 2
17 Handle ball 1 M10×32
7 Ball 1
18 Handle 1 1016
8 Pin 1 4×20 19 Circlip 1
9 Bushing 1 1035B 20 Spring 1 1×5×30
10 Feed rod 1 1010 21 Screw 1 M8×10
11 Key 1
OWNER’S MANUAL
Page - 57 -
BED AND DRIVE ASSEMBLY
BED AND DRIVE ASSEMBLY
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Cover 1 1021 9 Screw 1 M6×8
2 Screw 2 1002 10 Motor 1
3 Nut 2 1001 11 Spacer 4 Ø8
4 Trestle 1 1024 12 Screw 4
5 Washer 3 1013 13 Nut 2 M6
6 Screw 3
14 Screw 2 M8×45
7 Key 1 8×40 15 Screw 2 M8×30
8 Pulley 1 1003A5
OWNER’S MANUAL
Page - 58 -
SPECIAL ACCESSORIES
OWNER’S MANUAL
Page - 59 -
SPECIAL ACCESSORIES--BRAKE PART
NO. NAME QTY NOTE NO. NAME QTY NOTE
2 Open circlip 1
53 Spring pin 1 5×25
3 Brake block 1
54 Spring 1 1048
4 Shaft 1 1040 55 Shaft 1 1047
16 Screw 2 M6×12 56 Circlip 1 20
18 Screw 1 M4×10 57 Shifter 1 1045
19 Draw rod 1 1043 58 Shaft 1 1052
20 Bracket 1 1053 59 Screw 1 M6×30
21 Pivot 1 1042 60 Draw rod 1 1054
22 Pin 1 8×20 61 Spring pin 1 5×40
23 Shifter 1 1041 62 Shaft 1 1049-1
24 Washer 2
63 Screw 1 M6×12
25 Open clip 2 2.5×16 64 Connecting sleeve 1 1049-3
27 Draw rod 1 1044 65 Shaft 1 1049-2
28 Screw 1 M10×30 66 Paddle 1 1050
52 Shaft 1 1051 67 Spring pin 1 4×25
SPECIAL ACCESSORIES--BASE PART
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Chip guard 1 1023 31 Back plate 1 8601
5 Screw 4 M6×16 32 Nut 4 M6
8 Oil pan 1 1022 33 Right bracket 1 8603
26 Left cabinet 1 8400 45 Right cabinet 1 8500
29 Left bracket 1 8602 51 Screw 4 M6×16
30 Screw 4 M6×16
OWNER’S MANUAL
Page - 60 -
SPECIAL ACCESSORIES--COOLING PART
NO. NAME QTY NOTE NO. NAME QTY NOTE
6 Coolant pipe 1
39 Filter 1 9203
9 Screw 4 M5×12 40 Pipe 1 9204
10 Pipe connecting 1 9206 41 Hooping 1
11 Washer 1 9207 42 Pine 1 16×1000
14 Bracket 1 9208 43 Coolant 1
15 Shaft 1
X6121-06011
A
44 Screw 4 M5×10
17 Screw 2 M8×35 46 Pipe 1 M16×15
34 Coolant pipe 1
47 Metal pipe 1 8×1800
35 Coolant pipe 1
48 Cover 1 9210
36 Screw 4 M6×12 49 Pipe 1 9206
37 Cover 1 9201A 50 Coolant box 1 9209
38 Papet lining 1 9205
SPECIAL ACCESSORIES--LIGHTING PART
NO. NAME QTY NOTE NO. NAME QTY NOTE
7 Working lamp 1
13 Screw 2 M5×12
12 Bracket 1 7015
OWNER’S MANUAL
Page - 61 -
STEADY REST
STEADY REST
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Knob 3 8205 11 Hex screw nut 1 M6
2 Screw 3 M6×8 12 Screw 1 M6×25
3 Collar 3 8207 13 Base body 1 8201
4 Pressing lever 3 8206 14 Hex screw nut 1 M12
5 Pressing collar 3 8208 15 Washer 1 12
6 Pressing base 3 8209 16 Pressing plate 1 6020
7 Upper body 1 8202 17 Square ad bolt 1 M12×60
8 Screw 3 M6×10 18 Spring pin 1 4×25
9 Screw 3 M6×16 19 Locking lever 1 8203
10 Hex screw nut 3 M6 20 Locking screw nut 1 8204
OWNER’S MANUAL
Page - 62 -
FOLLOW REST
FOLLOW REST
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Screw 2 M6×6 7 Screw 2 M6×10
2 Knob 2 8205 8 Hex screw nut 2 M6
3 Collar 2 8207 9 Screw 2 M6×16
4 Pressing lever 2 8206 10 Body 1 8201
5 Pressing collar 2 8208 11 Bolt 2 M8×40
6 Pressing base 2 8209
OWNER’S MANUAL
Page - 63 -
POSITION DEVICE
POSITIONING DEVICE
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Knob 1 8705 5 Body 1 8703
2 Pin 1 M3×6 6 Indictor 1 8707
3 Guide screw 1 8706 7 Screw 1 M6×10
4 Pressing plate 1 8704 8 Screw 2 M6×12
OWNER’S MANUAL
Page - 64 -
PROTECTING COVER
PROTECTING COVER
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Nut 1 M6 5 Shaft 1 8902
2 Screw 1 M6 ×16 6 Protecting cover 1 8903
3 Switch box 1 8901 7 Pin 1 M4 ×12
4 Screw 2 M6× 45
OWNER’S MANUAL
Page - 65 -
GUARD
GUARD
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Left box 1 1120 5 Apron 1 4000
2 Down board 1 1118 6 Bracket 1 1012
3 Up board 1 1117 7 Gear Box 1 3000
4 Right box 1 1110
OWNER’S MANUAL
Page - 66 -
Distributor:
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