2007
340402
250mm Slide
Mitre Saw
Axminster Reference No:AWSMS10
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User Manual
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w w w. a x m i n s t e r . c o . u k
W H I T E
AXM INS TE R
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2007
340402
www.axmi nster.co.uk
Axminster Devon EX13 5PH UK
FREEPHONE 0800 371822
Axminster Reference No:AWSMS10
250mm Slide Mitre Saw
Class 2 Laser
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Class 2 Laser
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Index of Contents...
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Parts Breakdown...
Index of Contents.................................................................................................................... 01
Declaration of Conformity
………….………........……..………….........................................02
What’s in the Box………….………........……..…………........................................................... 03
Specifications
….………........……..………….........................................................................03
Table of Capacities...................................................................................................04
General Instructions for 230v Machines..................................................05-06-07-08
General Safety Precautions for Mitre Saws...................................................06-07-08
Initial Setup............................................................................................................... 09
Illustration, Identification and Parts Description................................10-11-12-13-14
Adjusting the Saw...........................................................................................14-15-16
Operation of the Laser............................................................................................. 17
Setting the Laser................................................................................................. 17-18
Changing the Saw Blade....................................................................................19-20
Parts Breakdown.................................................................................................21-22
Safety Protection Symbols
SAFETY!!
!
The symbols shown on the cover of this
manual advise you to observe the appropriate
safety protocols when using this machine.
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Please read the Instruction Manual prior to using your new tool; as well as the operating
procedures for your new tool, there are numerous hints and tips to help you to use the
tool safely and to maintain its efficiency and prolong its life. Keep this Instruction
Manual readily accessible for any others who may also be required to use the tool.
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02
Declaration of Conformity...
FREEPHONE 0800 371822
The undersigned, F.Mocking authorised
by Jiangsu Jinfeida
Power Tools Co., Ltd.
Xiejia Town, Gaoyou Jiangsu 225644 P.R.
declares that this product:
Sliding Mitre Saw
MJ265A-C
manufactured by Jiangsu Electric Tools
Group Co. is in compliance with the following
standards or standardisation documents
in accordance with Council Directives,
EN61029-2, EN61029-1
89/336/EC
and 98/37/EC
CCooppiieedd ffrr oomm CCEE CC eerr tt ii ff iiccaattee
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Parts Breakdown...
21
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What’s in the Box...
20
Changing the Saw Blade...
FREEPHONE 0800 371822
Model Number: MJ265A-C
1 off 250mm Sliding Arm Compound Mitre Saw
1 off 250 Saw Blade (fitted)
1 off Arbor bolt spanner
1 off Knob for the Turntable Locking Clamp
1 off Holding Clamp AWSMS10EC
2 off Extension/Support frames
1 off Cut length stop and mounting
1 off Saw Dust collection bag
1 off Instruction Manual
1 off Guarantee Card
Specification
Axminster No. 340402 (AWSMS10)
Rated Light Trade
Motor 250v 50Hz Single Phase 1500W
Blade Size 250mm Bore 30mm
Speed 4500rpm
Laser Class2 Laser Output <1mW
Max Mitre Angle Left 45˚ Right 50˚
Max Tilt Angle Left 45˚
Table Size 500mm x 330mm
Weight 18.8kg
Overall size -
Saw in ‘up’ position, sliding arm back Width 500mm Depth 730mm Height 570mm
Saw in ‘housed’ position, sliding arm forward Width 500mm Depth 690mm Height 480mm
Overall size - with sawdust bag fitted
Saw in ‘housed’ position, sliding arm forward Width 500mm Depth 690mm Height 480mm
Length of each support arm when fitted 275mm
Supplied cable length 2 metres
2. Before fitting the new blade ensure that the inner saw blade washer is clean and correctly seated on
the shaft. Fit the blade over the shaft and check it is seated correctly against the rear saw plate
washer. Locate the offside blade washer over the shaft and the ‘key’ flanging, introduce the arbor bolt
and its washer, screw in until finger tight, check everything is seated correctly. Engage the arbor lock
and tighten the arbor bolt (anti-clockwise). Turn the blade by hand to check that everything seems
O.K.. Put the arbor bolt spanner back in its stowage. Rotate the saw guard bracket back into position
(make sure the operating lever is correctly positioned) and the saw guard bracket is fully back on its
holding screw, re-tighten, check everything moves freely and correctly, then tighten securely.
3. Reconnect the saw to the supply, ensure that the saw is in a safe position, the blade is free, and
give the machine a quick burst to check all is O.K., i.e. the blade runs true, no vibration, etc.
Saw arbor
lock button
Engage the saw arbor lock and fit the spanner
onto the bolt, keeping the lock depressed, loosen
the saw arbor bolt by turning clockwise, (left hand
thread).
13mm
Spanner
Fig S
Fig Sa
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Changing the Saw Blade...
04
Table of Capacities...
FREEPHONE 0800 371822
Always use (250mm) saw blades with a rated speed in excess of 4,500 r.p.m. The machine is supplied
with a 250mm GP (40 tooth) Saw blade, with a 30mm bore for cutting TIMBER. For precision trimming
e.g. fine cut finish of bead, frame, dado etc., an 80 tooth saw blade is recommended (similar to APTC
Part No.’s 300141 or 300118) and for cutting non-ferrous metals, an 80 tooth negative rake saw
blade such as APTC Part No. 300191. It is also recommended that you use a lubricant when cutting
aluminium, similar to APTC. Part No. 910105.
DO NOT CUT FERROUS METAL
Because of the geometry of the raising of the lower guard, the incidence of the saw at the intersection
of the fence and the table, the height of the saw washers above the table and the obstruction of the
saw motor body during a right mitre cut, please study the available capacities that are shown below,
and the accompanying notations. The table is drafted with the first measurement being the dimension
against the fence.
Although the saw is capable, with the correct saw blades fitted, of cutting plastic, aluminium, P.V.C.,
etc, the cutting table deals exclusively with timber.
Please note that the supplied clamp will only clamp timber up to 100mm wide. We do not recommend
that any sawing operations are carried out without stuff being securely clamped to the machine. May
we recommend that a clamp similar to Klemmsia cam clamp APTC Part No. 510432 is used.
Timber Size Mitre Angle Tilt Angle Sliding Arm
85mm x 130mm 0˚ 0˚ 85mm x 290mm
45mm x 130mm 0˚ 45˚ 45mm x 290mm
85mm x 95mm L45˚ 0˚ 85mm x 210mm
45mm x 85mm L45˚ 45˚ 45mm x 210mm
85mm x 85mm R45˚ 0˚ 85mm x 210mm
45mm x 120mm R45˚ 45˚ 45mm x 210mm
1. Locate the screw holding the front of the saw guard bracket, and loosen it enough to allow the saw
guard bracket to pivot on the rear screw. (See fig Q) Swing the saw guard bracket and the guard fully
out of the way, to enable access to the saw arbor bolt. (See fig R) Engage the saw arbor lock and fit a
13mm spanner onto the bolt, keeping the lock depressed, loosen the saw arbor bolt by turning
clockwise, (left hand thread), (See figs S & Sa) once the bolt is free, unscrew, and remove the bolt, the
washer and the outer flange. Keeping the guard out of the way, tilt the blade off the inner flange and
‘wriggle’ it out of the saw. Watch out for sharp edges/teeth etc. Note. It sometimes helps to ‘wheel’ the
blade out of the guarding.
DISCONNECT THE SAW FROM THE MAINS SUPPLY
!
Screw
Fig Q
Fig R
Saw guard bracket
Saw guard
Swing the saw guard bracket and the guard fully
out of the way, to enable access to the saw arbor
bolt.
Arbor bolt
Flange
Rear screw
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General Instructions for 230v Machines...
18
Setting the Laser...
The following suggestions will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain your
tools and equipment in good working order.
Good Working Practices/Safety
WARNING!!
!
KEEP TOOLS AND EQUIPMENT OUT
OF THE REACH OF YOUNG CHILDREN
General Advice
Mains Powered Tools
Primary Precautions
If you are totally unfamiliar with the use of a power saw, please seek at least a minimum of
tuition and advice from an informed, qualified source. An amateur woodworker or hobbyist
just starting out is advised to undertake a short course on the use of woodworking machines
run by a professional woodworker. These are often offered by your local authority, as evening
classes., etc.
These tools are double insulated and supplied with a 13 Amp. plug and 2 core power cable.
Before using the tool inspect the cable and the plug to make sure that neither are damaged.
If any damage is visible have the tool inspected/repaired by a suitably qualified person. If it is
necessary to replace the plug, it is preferable to use an 'unbreakable' type that will resist
damage on site. Only use a 13 Amp plug, make sure the cable clamp is tightened securely.
Fuse at 13 Amp. It is also recommended that a switched power outlet is used. If extension
leads are to be used, carry out the same safety checks on them, and ensure that they are
correctly rated to safely supply the current that is required for your machine.
Work Place/Environment
Always carry the machine with the saw locked in the housed (down) position. Pre-mounting
the saw on a sub frame (a suitable piece of plywood/blockboard) with sufficient margin to
allow the whole to be clamped onto a stable work surface, increases the speed with which
the saw can be brought into operation. However the saw is mounted, make sure that it is
clamped/screwed down to a stable, flat surface before commencing operations.
The machine is designed for indoor use, do not use when or where it is liable to get wet. If
the machine is set up in the open, and it starts to rain (unusual though this would be in U.K.),
cover it up or move to a dry place. If the machine has gotten wet; dry it off as soon as
possible, with a cloth or paper towel. Do not use 230Va.c. powered machines anywhere
within the site area that is flooded or puddled, and do not trail extension cables across wet
areas. Keep the machine clean; it will enable you to more easily see any damage that may
have occurred. Clean the painted areas of the machine with a damp soapy cloth if needs be,
do not use any solvents or cleaners, as these may cause damage to any plastic parts or to
the electrical components.
Make certain that you have fitted the correct saw blade for the job in hand.
Keep the work area as uncluttered as is practical, this includes personnel
as well as material.
!
!
Laser toggle
switch
To adjust the laser, loosen the
caphead screw on the holder
To adjust the mounting bracket
loosen the caphead bolt
Fig O
Fig P
Fig K
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Operation of the Laser...
06
General Instructions for 230v Machines...
FREEPHONE 0800 371822
Once the saw is mounted, carry out any setting operations, (mitre, tilt..?),
and remove all tools used in the setting operations (if any) and place safely
out of the way. If you are using long lengths of material arrange for extra
support beyond the boundary of the machine.
It is good practice to leave the machine unplugged until work is about to
commence, also make sure to unplug the machine when it is not in use. Always
disconnect by pulling on the plug body and not the cable.
DO NOT use your hands to hold the work on the machine, use the clamp provided, and
observe the old woodworkers adage of 'never putting your hands closer than one
handbreadth to the cutting tool'. Do not attempt to cut or re-cut short pieces that cannot be
held by the clamp.
Make sure you are comfortable before you start work, balanced, not reaching etc.
If the work you are carrying out is liable to generate flying grit, dust or chips, wear the
appropriate safety clothing, goggles, gloves, masks etc., If the work operation appears to be
excessively noisy, wear ear-defenders. If you wear your hair in a long style, wearing a cap,
safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being
caught up in the rotating parts of the tool, likewise, consideration should be given to the
removal of rings and wristwatches, if these are liable to be a 'snag' hazard.
DO NOT work with cutting tools of any description if you are tired, your attention is
wandering or you are being subjected to distraction. A deep cut, a lost fingertip or worse, is
not worth it!
DO NOT work with cutting tools if you are taking prescribed medicine, unless you have
confirmed that this medicine will not impair your awareness or your reactions.
DO NOT use the machines within the designated safety areas of flammable liquid stores or
in areas where there may be volatile gases. There are very expensive, very specialised
machines for working in these areas, THIS IS NOT ONE OF THEM.
CHECK that saw blades are undamaged and are kept clean and sharp, this will maintain
their operating performance and lessen the loading on the tool.
Above all, OBSERVE…. make sure you know what is happening around you, and USE
YOUR COMMON SENSE; for no matter how many precautions we list, remember your
safety is ultimately your responsibility.
WARNING!!
!
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS
Before using the saw read the instructions thoroughly and make sure you understand them.
Carry out a visual inspection of the saw, checking for damage, or anything untoward, (Do
you know who used it last? That person may be able to confirm that the saw was “fine”
when last used or not, blades need sharpening/replacing etc.
The laser fitted to the AWSMS10 Sliding Mitre Saw provides a convenient visual guide for
lining up the saw blade with a line marked on the timber.
Power comes to the laser from the mains input via a transformer and a toggle switch
mounted in the handle of the saw (See fig K). It should be noted that power is fed to the
input side of the transformer for as long as the machine is connected to the mains and that
the on/off switch operates only on the low voltage output from the transformer to the laser.
The position of the laser can be adjusted to align the beam precisely with the saw blade.
There are no serviceable parts in the laser so if a problem occurs you will need to
contact Axminster Power Tool Centre Customer Services Department.
0800 371822
Pencil mark
Pencil mark
Laser line
Square
Take a wide board with a true straight edge and mark a line across the width using an
accurate square. (See fig L) Position the board up against the fence, lower the blade onto
the board and line up the left hand side of the blade with the line. (See fig M) Switch on the
laser and check the alignment of the laser beam with the line marked on the board.
(See fig N) If the alignment is out, the laser can be adjusted as follows:
Check that the laser line is a fine line, not dispersed or splayed. Adjust this by loosening the
caphead screw of the holder slightly, and twist the laser to give a fine straight line;
(See fig O) retighten the holding screw. Loosen the caphead bolt that secures the
mounting bracket to the frame. (See fig P) Move the fitting until the laser is lined up,(this
can involve a small amount of twisting) almost lined up etc. Tighten the bolt very lightly and
check again. Unfortunately, even a very small movement will move the laser line
appreciably. Tightening the bolt must be done with care and may require several attempts
to get 'right' correctly. When all is correct remove the board and any tools you have used
during the setting up procedure, reconnect the saw to the mains supply.
Setting the Laser...
Warning. Under no circumstances should you tamper with or
modify the laser to try to increase its power output.
!
WARNING!!
THIS PRODUCT IS EQUIPPED WITH A
CLASS 2 LASER. DO NOT LOOK
DIRECTLY INTO THE LASER BEAM
Fig L
Fig M
Fig N
General Safety Precautions for Mitre Saw...
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General Safety Precautions for Mitre Saw...
16
Adjusting the Saw...
DO NOT change blades with power connected. Always use the correct accessories;
especially the correctly sized spanner on the arbor bolt, DO NOT risk damaging the saw by
using incorrectly fitting accessories. If the saw does not have a specific device to lock the
saw shaft, DO NOT jam/wedge the motor fan, it is better to wedge the saw blade with a
piece of scrap timber. After fitting the blade, make sure that all ancillary tools used during
the blade change operation have been stowed away correctly. REMEMBER THE ARBOR
BOLT HAS A LEFT HAND THREAD.
When fitting blades, refer to the manufacturer’s instructions concerning the maximum
capabilities of the saw, i.e. cutting capacities and capabilities in various materials,
observance of these guidelines, and clean, sharp saw blades ensure maximum
performance and optimise the life of your saw.
DO NOT overload the saw. (Try to cut too fast)
CHECK that the blade is fitted correctly, i.e. check that the blade is seated properly, the
arbor bolt is fastened and a manual rotation of the blade does not indicate any wobble.
CHECK that the kerf slot in the saw gullet (and under) is clear. The kerf slot is fully
enclosed, as a safety measure, to protect against the saw teeth protruding through table.
REMEMBER to clean it regularly.
If the saw gullet gets damaged it may not support the work close up to the blade and this
will result in bad breakout. Replace the saw gullet as soon as possible.
CHECK the basic parameters of the saw, viz:- check the blade is vertical to the turn table
when the tilt indicator reads '0'; check the blade is perpendicular to the rear fence when the
turn indicator reads '0'. This will give you confidence that the angles you wish to set on the
saw will be correct. If either of these basic parameters is not met, refer to the specific
section in the Instruction Manual that deals with “Setting up your machine”.
Set the required mitre angle or tilt angle or both, then carry out a “dry” run to ensure that
you will be able to complete the saw cut without any problems. Connect the power, give the
machine a quick “burst” off load and in a safe position to check that everything is correct
before proceeding with the work operation.
Make sure that the wood is hard against the backfence before starting the saw.
Always allow the saw to run up to speed before attempting to cut.
Pull the saw over in a smooth continuous movement.
We strongly advise that all material is clamped to the table before any sawing is carried out.
When 'fine' cutting e.g. beads, architraves, framing, etc., if the material is still 'breaking out'
at the rear of the cut, you may be able to minimise the damage by the addition of a thin
facing board of an appropriate hardwood, clamped or screwed across the face of the fence
to act as a “spelch”.(Make sure you fasten the board on both sides of the fence and cut the
saw slot before any actual work is done.)
When you have finished the cut, allow the saw to rise to its 'up' position, check that the
lower guard has returned to cover the saw blade. Allow the blade to come to a stop before
removing the workpiece.
When working with timber than is bent, bowed, in wind, cupped, etc., make sure that the
offending timber is placed to the machine such that the cut will not allow the timber to 'fall'
to the table or fence and pinch the saw blade.
Tilt pointer
0˚ degrees
Fig I
Fig J
Mitre Saw at 45˚ degrees
45˚degrees
Tilt preset stop
Engineers square
Tilt clamping lever
Fig G Fig H
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Adjusting the Saw...
08
General Safety Precautions for Mitre Saw...
DO NOT allow the saw to 'stall'; if unfortunate circumstances cause the machine to stall,
switch off immediately, disconnect the machine and clear the 'jam' by hand.
DO NOT attempt to re-start the machine until the 'jam' is cleared. If it was a severe 'jam' that
required much heaving and knocking to clear, check the basic parameters of the machine
before reconnecting the supply and re-commencing operations.
NOTE. By the very nature of its operation the sliding arm mitre saw does not have the front section of
the blade guarded.
If you do not require the added capacity of the saw in its sliding arm configuration, push the arm to its
far ‘back’ position and lock the arm securely in place. Proceed as with ordinary mitre saw operations.
If you require the saw to operate in its sliding arm configuration, you must ensure that the machine is
mounted on a firm, stable and secure base. REMEMBER, you are not just cutting in a downward
direction now, you will also be pushing the saw through the timber, exerting a front to back force as
well, a working base that was stable against a down force may not be stable enough against a side
force.
DO NOT attempt to use the machine as if it were a radial arm saw.
The correct method is to :-
DISCONNECT THE SAW, set the required tilt and mitre angles on the saw, reconnect.
Make sure the sliding arm clamping lock is WELL undone and the sliding arm moves freely.
A) pull the raised saw to its foremost position,
B) place the timber onto the table tight against the fence,
C) clamp the timber,
D) start the saw and allow it to run up to speed,
E) "pull the saw over" at the same time pulling towards you, (so the saw is kept against its stop and
won’t ‘kick’ when it engages the timber).
F) press the saw into the timber, starting the cut, continue pressing down until you reach the ‘pull
over’ stop,
G) maintaining the downward pressure, push the saw forward through the timber until the cut is
completed,
H) release the trigger, allow the saw to coast to a stop, allow the saw to raise to the ‘up’ position,
I) unclamp the timber and remove from the table,
J) check that vibration has not moved the sliding arm clamping lock,
K) start again from A).
Laser Radiation
This machine is equipped with a Class 2 laser device. The laser must not
be replaced with any other type. The emitted radiation is not harmful in
anyway. You must not modify the laser unit in any way.
WARNING: DO NOT look directly into the laser beam or into the opening
from which the beam is emitted. NEVER allow the beam to strike reflective
surfaces, or be reflected into the eyes of people or animals. Even short
visual contacts can cause optical damage.
Class 2 Laser
PPoowweerr oouuttppuutt<<11mmW
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Locate and loosen the 4 bolts that hold the fence to the chassis. Adjust as necessary until
the fence is square to the blade. Tighten the bolts, recheck that the blade and the fence are
still perpendicular by moving the turntable away from zero and then re-engaging the preset.
If necessary continue to adjust until the setting is correct. (See figs F & Fa)
Tilt Adjustment
Make sure the saw body frame is set in the upright position with the heel of the tilt frame
casting hard against the stop. Trip the guard latch and pull the saw over until it engages
about 6 or so teeth in the kerf plate; keeping the saw in this position, place an engineers
square on the table and move it into contact with the saw blade (not the teeth). Check the
vertical, if the saw is out of vertical, loosen the tilt clamping lever,(See fig H) tilt the body out
of the way, loosen the lock nut on the preset stop, (See fig G) adjust the stop, lock; then tilt
the saw back upright against the stop and repeat the procedure; repeat until the saw blade
is vertical.
When the saw is vertical reset the tilt pointer to read zero on the scale.(See fig I) Loosen the
tilt clamping lever and tilt the saw until the toe of the tilt frame casting is hard down on its
stop. The pointer tilt scale should read 45 degrees. (See fig J) If this is not correct, carry out
a similar procedure to the vertical adjustment routine, adjusting that stop until the pointer
reads 45 degrees against the scale. If possible check with a bevel gauge and a protractor,
or a mitre gauge if you have one. ( N.B. unless it has been damaged, the scale should be
accurate, once the saw has been set vertical and the pointer re-set).
Typ. 4 Bolts
14mm Spanner
Fence
Perpendicular (Square) Adjustment Continued
Fig F
Fig Fa
Mitre Scale
Pointer
0˚ degrees
Engineers square
Fig E
Fig Ea
15
Remove the locking ‘U’ clamps and bolts from the extension/support frames, fit the cut length stop
mounting onto the rear arm of the right hand support frame. Introduce the frames into their
appropriate housings in each side of the machine, replace the ‘U’ clamp onto the rear arm
immediately inside the chassis frame, push the arm forward until it engages in the second housing,
secure the ‘U’ clamp and locking bolt on the arm tight against the inside of the chassis frame( or in
such a position that the arm cannot pull out of the second housing.) When you are happy that
everything is correctly positioned, tighten the locknut on the ‘U’ clamp bolt. (See figs D & Da)
Attach the cut length stop to its mounting bracket, (if the stop is not required at this time merely ‘flip’ it
up over and out of the way). Fit the holding clamp into the left or right housing (dependent on your
task) at the rear of the fence.
Now you’re ready to go! BUT FIRST……… read the instructions.
Having unpacked your saw and its accessories please dispose of any unwanted packaging properly.
The packaging is biodegradable.
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Initial Set Up... Identification & Parts Description...
Lift the saw clear of the box using the two hand grips moulded into the sides of the chassis, and set
on a clear flat surface, taking care not to trap or pinch the power cable under the chassis. Remove the
other items from the box. Attach the sawdust collection bag to the dust extraction duct to the rear of
the operating handle. (See figs A,B,C)
Extension arm
‘U’ clamp
Locking bolt
Fig Da
Fig A Fig B Fig C
Dust
extraction
duct
Phillips screw
Sawdust
collecting
bag
Fence This is an aluminium casting bolted to the rear of the saw table. It has
various cut-outs and shapes machined and moulded into it to allow the
mitre, tilt or compound cuts to be made. To all intents and purposes it is
not adjustable, except during main setup procedures.
Turntable locking clamp Turning the knob clockwise will drive the threaded rod through its
housing to clamp against the table, clamping the turntable in position.
Ensure the clamp is always tightened before operating the saw.
DO NOT over tighten.
Tilt clamping lever Turning this lever anti-clockwise will release the clamp mechanism
and scale allowing the saw to be tilted up to 45 degrees left. The angle is read
from the scale. Turning the lever clockwise will clamp the tilt mechanism
securely. Always check that the tilt clamping mechanism is tight before
operating the saw.
Dust extraction outlet A 38mm dust extraction outlet that allows the saw to be connected to a
suitable extraction system. If dust extraction is not available, a sawdust
collecting bag is supplied for ‘quick’ jobs.
Motor brush caps Two screw-in plastic brush caps one on either side of the motor body
that allow the brushes to be inspected or changed.
Laser
The laser is a class 2 device that provides a convenient visual
guide for lining up the saw blade with a line marked on the
timber. It is operated by an On/Off push button toggle switch
mounted in the operating handle.
WARNING: DO NOT look directly into the laser beam or into the opening from which
the beam is emitted. NEVER allow the beam to strike reflective surfaces, or be
reflected into the eyes of people or animals. Even short visual contacts can cause
optical damage.
The machine has been fully and accurately set up at the factory. If, however, you are not
happy that the saw is correctly set, or that it has been put out of true by an accident on site
e.g. a ‘knock’ or a ‘drop’ etc., carry out the setting up procedures as follows:-
1. Set the table to zero mitre angle. Clean the table, the back fence and the saw blade,
removing all chips, shavings, dust and resin build up. Ensure the saw blade is not distorted,
and the chassis is sitting on a clean flat surface.
Perpendicular (Square) Adjustment
Set the saw to zero mitre angle by engaging the preset “click” stop in the mitre scale and
set the gauge mark to 0˚ degrees, (See fig Ea) trip the lower blade guard latch and pull the
saw over to its full extent. Place an engineers square against the fence and check that the
blade is perpendicular to the fence, making sure that the square is not in contact with any
of the teeth. (See fig E) If adjustment is required follow the instruction on the next page.
DISCONNECT THE SAW FROM THE MAINS SUPPLY
!
Adjusting the Saw...
Fig D
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Identification & Parts Description... Illustration & Description...
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Guard latchSaw arbor lock button
Turntable
Hold down clamp
Tilt preset stop
Sliding arm
Main Saw Chassis
Trigger switch
interlock
Laser switch
Dust bag
Mitre Scale
Pointer
Fence
Motor brush
inspection port
Extension/support frames
Upper guard
Turntable Mounted into a circular recess in the main saw chassis, the turntable also
mounts the extrusion that contains the kerf plate (the plate with the slot
that allows the saw to enter the table) The locking clamp for the turntable
is mounted on the right hand side of the chassis behind the fence. The
turntable can be pivoted 50 degrees right or 45 degrees left.
Sliding arm locking Turning the knob clockwise will drive the threaded rod through its housing
clamp to clamp against the sliding arm, clamping it in position. Ensure that the
clamp is either tightened down to hold the sliding arm in a set position, or
WELL LOOSENED OFF, allowing the arm to move freely.
Saw arbor lock button Used during blade changing operations, depressing this button will lock
the saw arbor, enabling the spanner to loosen the arbor bolt. If the lock
will not engage at first, rotate the saw blade by hand until the lock button
depresses fully and the saw arbor is locked. As the lock is spring biased
to the unlocked position, you will need to keep the button depressed
whilst you are loosening or tightening the arbor bolt. DO NOT use this
lock if power is connected to the machine, or the saw is freewheeling.
Tilt adjustment stops Two adjustment stops that allow calibration of the tilt action of the saw to
be preset to the vertical and 45 degrees left.
Upper guard Fixed guard, part of the saw body frame, covering the top part of the saw
blade.
Lower guard The lower guard is a ‘cup’ guard, moulded in clear plastic, that covers the
lower portion of the saw blade, at the same time allowing sight of the work
operation.It is pivoted on a mounting on the upper guard and operated by
a lever that rotates it out of the cutting line when the saw is ‘pulled over’.
Main saw chassis Aluminium casting that mounts all the other pieces of the mitre saw. It has
four moulded feet that are bored to allow fixing screws or bolts to be
inserted to secure the saw to a stable work surface or a ‘quick mounting’
board. There are also two recesses in the left and right of the machine
behind the fence that are for fitting the holding clamp/s. Machined into the
sides of the chassis are the housings to enable the extention/support
frames to be fitted. Finger indents are also moulded in the sides of the
chassis to provide a secure gripping position whilst carrying the saw. To
the rear of the chassis on the left hand side is the housing for the sliding
arm mechanism.
Extension/support frames These frames are made from 12mm steel rod, and provide extended
support to either side of the table, very necessary if you are cutting longer
lengths of material.
Cut length stop mounting A mounting that fits onto the rear arm of the extension/support
frame, along which it can be slid and clamped. The cut length stop is
fitted to this and has several location holes, enabling a wide range of
size to be cut. When not in required ‘flip’ the stop out of the way
Saw body frame Mounted on the shaft of the pivot housing on the sliding arm the saw body
frame carries the guards, the motor and saw blade and the operating
handle.
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Identification & Parts Description...
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Illustration & Description...
Operating handle The operating handle contains the interlocked trigger switch and the laser
On/Off button switch. The handle is used to pull the saw over into the
work, or push the saw through the work. To allow the saw to raise to its
‘up’ position, press down on the ‘operating’ handle to ease the pressure
on the ‘lock down pin’; withdraw the pin and allow the saw to raise up
under the power of its tensioning spring.
Lock down pin The lock down pin is a simple latching pin that can be engaged (pushed
to the left) into the saw mounting frame to hold the saw body down in the
‘housed’ position or disengaged (pulled to the right) to allow the saw
body to rise to the ‘up’ position. DO NOT engage the lock down pin
whilst operating the saw.
Trigger switch Housed in the operating handle the trigger switch has a full hand length
operating lever so that the whole hand can be used to grip both the
operating handle and the switch simultaneously.
Laser switch The laser switch is a push button mounted in the operating handle that
toggles the laser On or Off.
Trigger switch interlock To operate the trigger switch it is necessary to press down ( usually with
the thumb), on the trigger switch interlock on the top of the operating
handle, whilst the interlock is depressed the trigger switch can be
engaged.
Guard latch Within easy reach, to the left hand side of the operating handle is the
thumb operated guard latch. The guard latch prevents the saw from
being pulled over by locking the lower guard in position around the blade
with the saw body in the ‘up’ position. Releasing the guard by thumbing
the latch to the right, allows the saw to be “pulled over.”
Sliding arm The sliding arm mounts the pivot housing that carries the pivot shaft
body for the saw body frame and its associated components. The locking
clamp for the sliding arm is mounted on the left of the chassis behind the
fence.The pivot housing also contains a tilt mechanism that allows the
saw body frame to be tilted over, up to and including 45 degrees left.
Mitre scale This is the shaped and engraved plate riveted to the chassis in front of
the turn table. It is engraved with the angular measurements and there
are various pre set "click" notches to enable quick and easy setting of the
standard mitre angles. The mitre scale is engraved with two ranges of
angles, one range is set from 0˚ through +50˚ and the other from 0˚
through –45˚ where 0 is with the saw set square to the fence. There is an
‘easy read’ lens mounted on the side of the turntable, to enable the
scaleto be more easily read.
Adjustable depth stop Located on the right of the saw behind the blade, the depth stop is a
caphead bolt with a lock nut, adjusting the caphead bolt sets the depth of
cut, by limiting the swing of the saw into the work acording to your
adjustment.
Your 250mm sliding arm compound mitre saw will have been shipped to you in the ‘housed’ position,
i.e. with the saw body locked down. Please take some time to identify the various parts of your
machine so that you are familiar with the terminology we will use to enable you to set up and operate
your machine safely and correctly.
Trigger switch interlock
Operating handle
Trigger switch
Tilt housing
Cut length stop mounting
Saw body frame
Lock down pin
Lower guard
Tilt clamping lever
Sliding arm
locking clamp
Turn table
locking clamp
Motor vent
Motor
Laser toggle switch
Casting stop
Vertical preset stop
Tilt pointer
Tilt scale
Tilt preset stop
Adjustable depth stop
Arbor bolt spanner
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