Axminster AWDE5002, 501262 User Manual

AWDE5002 Dust Extractor
Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
axminster.co.uk
Code 501262
Page No
Declaration of Conformity
02
Index of Contents 02 Declaration of Conformity 02 What’s in the Box 03 General Instructions for 230V Machines 04 Specific Safety for Dust Extractors 05 Specification 06 Assembly 07 Identification and Parts Description 08 Illustration and Parts Description 09-10-11 Routine Maintenance 12 Parts Breakdown 13 Parts List 14 Notes 15
Copied from CE Certificate
The undersigned, P. Seidel authorised by
Laizhou Planet Machinery Co., Ltd 989 North Lai Zhou Road Laizhou, Shandong 261400 P.R. China declares that this product
Model number FM230 Dust Collector
manufactured by Laizhou Planet Machinery Co. is in compliance with the following standards or standardisation documents in accordance with Council Directives
EN 55014-1 :2000+A1+A2 EN 61000-3-2 :2000+A2 EN 61000-3-3 :1995+A1 EN 55014-2 :1997+A1
Low Voltage Directive 73/23/EEC Amended by the Directive 93/68/EEC
Warning
The symbols below advise that you follow the correct safety procedures when using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
HAZARD
Motor gets hot
03
What’s in the Box
Model Number: FM230
1 No. Dust Extractor, ready mounted on the base plate
1 No. Dust Bag
1 No. Handle
1 No. Outlet Duct and Gasket
1 No. Inlet Grill
2 No. Wall Mounting Brackets
1 No. Jubilee Clip
4 No. Castor Wheels
1 No. Instruction Manual
General Instructions for 230V Machines
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
Good Working Practices/Safety
Primary Precautions
Mains Powered Tools and Machines
WARNING!!
!
KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN
These machines are supplied with a moulded 13 Amp. Plug and 3 core power cable. Before using the machine inspect the cable and the plug to make sure that neither are damaged. If any damage is visible have the damaged item inspected/repaired by a suitably qualified person.
If it is necessary to replace the plug, it is preferable to use an ‘unbreakable’ type that will most resist damage. Only use a 13 Amp plug, and make sure the cable clamp is tightened securely. Fuse as required.If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine. Remember, most machines or tools have handles or holding positions, the power cable is not one of them.
Work Place/Environment.
The machine is not designed for use outside. Keep the machine clean; it will enable you to more easily see any damage that may have occurred. Clean the machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause damage to any plastic parts or to the electrical components.
Keep the work area as uncluttered as is practical, this includes personnel
as well as material. Under no circumstances should CHILDREN be allowed in work areas.
It is good practice to leave the machine unplugged until work is about to commence, also make sure to
unplug the machine when it is not in use, or
unattended. To avoid inadvertent ‘start up’; if your machine is not fitted with a NVR system, ensure the switch is always returned to the OFF position. Once you are ready to commence work, remove any tools, objects or items that could inadvertently get ‘sucked up’ by the machine (if any) and place safely out of the way.
Re-connect the machine, ensuring the power cable is not ‘snagged’ or routed where it could be tripped over as you move about the workshop; it is not too close to an unguarded heat source, or is laid over or around a sharp edge.
If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear-defenders. If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being caught up in the rotating parts of the machine, likewise, consideration should be given to the removal of rings and wristwatches if these are liable to be a ‘snag’ hazard. Consideration should also be given to non-slip footwear, etc.
DO NOT work with cutting or boring tools of any description if you are tired, your attention is wandering or you are being subjected to distraction. A deep cut, a lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases. There are very expensive, very specialised machines for working in these areas, THIS IS NOT ONE OF THEM. Above all, OBSERVE…. make sure you know what is happening around you, and USE YOUR
COMMON SENSE.
!
04
05
Specific Safety for Dust Extractors
DO NOT
use this machine as a vacuum cleaner, try to keep the waste medium to wood by products. Do not uplift workshop floor debris (stones, nails, screws, paper etc., etc). Be aware that wood dust is an explosive medium.
DO NOT
allow any ‘naked light’ source to occur anywhere near the machine. This includes cigarettes, matches, etc, and do not place the machine near any unprotected light bulbs, that could possibly get broken.
The suction force is generated by a high speed fan unit. This has the potential to amputate fingers, grab loose clothing (ties etc.,) and ‘bat’ large chips etc, at high speeds. Keep all guarding in place, and if access to the fan becomes necessary (due to blockage etc.,) disconnect the machine from the mains supply and ensure the fan has come to a complete stop before putting your hands anywhere near to it.
If you are not using ‘clear’ extraction hose, periodically remove the hose to check that the inlet to the machine is not getting restricted. (The safety guard grill of the inlet duct can be particularly irksome in this way, as long strand shavings etc., can wrap around the grill fret.) Keep the dust bag clean. The machine relies on its ability to ‘blow’ air through the dust bag, to generate good suction. If the cloth of the bag starts to clog, this reduces the air flow and hence the machine becomes less efficient. (A good indicator is the speed at which the bag inflates and how firm it feels; quick inflation
and a very firm feel means that the bag is clogged and the air is having difficulty passing through the cloth).
The bag can be cleaned, but one of the simplest methods is to turn the bag inside out, and beat it as though it were a carpet. Similarly, empty the bag as often as possible (and is practical); as the bag fills up there is less free area of the bag to allow the air to flow through, again reducing the efficiency of the machine.
Be aware that in dry air periods or areas, the movement of the air through the machine can generate static electric fields. These are not normally a problem as the machine is bonded together via its construction, and the whole is earthed back through the electrical supply; problems can occur with isolated items, such as stands or hosing that are insulated from the ground (standing on rubber feet?, suspended in the air? etc).
If possible, try to connect everything together electrically, to eliminate static shocks.
(Use the integral metal coil in flexible plastic hosing to connect units together)
Try to route the power cable and the hosing away from busy walkways.
DO NOT
allow the inlet to become ‘dead ended’, or block or restrict the outlet, this puts undue work on the motor and can lead to overheating.
NOTE!!
!
DO NOT FIT PLASTIC WASTE BAGS TO THIS MACHINE
06
Specification
Model AWDE5002
Product Code 501262
Rating Hobby
Power 0.75kW (230V, 1ph)
Air Flow 840m³/hr @ 100mm
Hose Diameter 100mm
Bag Capacity 37 litres
Overall L x W x H 380 x 1,100 x 410mm
Weight 22kg
07
Assembly
Please read through the Section entitled Identification and Description of Parts, this will enable you to more readily identify those parts of the machine to which we will be referring.
Please Note that with the exception of the jubilee clip for attaching the dust bag; all the nuts, bolts, fasteners etc, for assembling the various components together are pre-positioned in the machine or the component.
Having unpacked your AWDE5002 machine and all its components, please check against the ‘What’s in the box’ on page 4. If any parts are missing please contact our sales personnel straight away using the numbers listed in the catalogue. Having unpacked the machine and checked it over please dispose of any unwanted packaging in a responsible manner.
Assembling the extractor. Place the base plate with the ready assembled fan housing and motor mounting onto the bench. Locate the handle, note that the fixing bolts washers etc., are already located in the handle. Offer the handle up to the rear face of the fan housing and introduce the bolts into the holes with the anchored nuts behind them. Tighten securely. Locate the outlet duct and its gasket. Remove the 6 off nut, bolt and washer sets from the component and using the same fastenings secure the duct and its gasket to the rectangular flange. Tighten securely.
Later models have a separate inlet safety grill. Make sure this is fitted correctly.
IT is suggested that the fitting of the dust bag is left until last, as it can get in the way during the following operations.
The AWDE5002 as a movable appliance
Locate the four off castor wheels. Locate their mounting positions on the base plate and remove the nuts, washers and screws. Fix the castors to the base plate using the forementioned fastenings and tighten securely. (See figs 2 & 2b)
The AWDE5002 as fixed equipment
Locate the wall mounting brackets and fasten to the wall, using wall plugs and screws. The position of the wall brackets need to be 172mm (centre to centre) with the ‘hook’ of the brackets at least 1100mm above the floor. See Fig 3
Fitting the Dust Bag
Locate the jubilee clip and the dust bag. Push the opening of the dust bag through the jubilee clip and onto the outlet duct. Push the mouth of the bag as far as possible onto the duct. Slide the jubilee clip over the neck of the bag and fasten securely.
Dust Extraction Hosing
The hosing for this model is purchased separately. The hosing required is the 100mm diameter size. Fitting the hose is similar to fitting the dust bag, utilising a large jubilee or hose clip to hold the hose securely on the inlet duct.
Identification and Parts Description
Base plate Pressed steel plate that carries the fan unit and the motor bolted to it. It (See fig 2) has numerous holes bored or cut into it, these are to mount the castor
wheels (if you elect to make the machine movable) or the cutout slots for the wall mounting brackets if you elect to have it wall mounted.
Fan housing Mainly circular metal box with a rectangular outlet duct. The face of the (See fig 1) box has a large circular access plate with the inlet duct extruded at its
centre. This plate is bolted to the fan housing over a gasket to form a good seal.
Motor Single phase 230V 50Hz motor rated at 750W. The NVR assembly is (See fig 2) fastened to the side of the motor casing.
Handle Bent steel tube with a rubber hand grip fitted over one end and flattened (See fig 1) and bored at the other end to accept the two bolt fastenings that secure
the handle to the back of the fan housing.
Outlet duct Moulded 120mm diameter duct with integral grill to which the dust bag is (See fig 1b) fitted. The dust bag is held in position by a large jubilee clip. The duct is
bolted to the fan housing over a rubber gasket to form as tight a seal as possible to prevent ‘air spillage’.
Inlet duct Formed 100mm diameter duct with integral grill on the front of the fan (See fig 1) housing access cover plate. The connecting hose from the machine is
positioned here and secured by jubilee clip et al. N.B. Later models have the inlet grill as a separate item, to enable easier access for cleaning.
Wall mounting The kit provides two formed metal brackets, that can be used to mount the (See fig 3) extractor on a wall, clear of the floor.
08
09
Illustration and Parts Description
Switch shroud
NVR Switch
Emergency stop
Handle
Dust bag
Fan housing
Access plate
Outlet duct
Base plate
Inlet duct
Fig 1
Fig 1a
Fig 1b
10
Illustration and Parts Description
Handle
Motor
Power
cable
Jubilee clip
Switch shroud
Emergency stop
Typ. 4 Castor wheels
Dust bag
Base plate
Typ. 4 screws
Cutout slots for the wall
mounting brackets
Fig 2
Fig 2a
Fig 2b
11
Illustration and Parts Description
1100mm
172mm
100mm hosing
Wall mounting bracket
Fig 3
12
Routine Maintenance
Weekly
•Check the inlet and outlet ducts, remove any accumulated debris.
•Check the inlet hoses for splits and cracks, repair as necessary.
•Check the bag for wear and tear, especially around the neck at the jubilee clip. If wear or fraying is occurring, move the position of the jubilee clip slightly.
•Check the motor for dust, sawdust, shavings etc, build up. If this has occurred, blow out with L.P. air or clean with a vacuum cleaner. (If ‘blowing out’ remember to wear eye protection and
dependent on the type of dust, consideration should be given to face masking).
Monthly
•Carry out the weekly checks.
•Dependent on usage consider ‘beating’ the bag to effect de-clogging.
!
DISCONNECT THE MACHINE FROM THE MAINS SUPPLY
13
Parts Breakdown
14
Parts List
15
Notes
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin.
Do not dispose of electric tools together with household waste material. In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Only for EU countries
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