The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Ear protection
should be worn
Eye protection
should be worn
2
Dust mask
should be worn
HAZARD
Motor gets hot
Page 3
WHAT’S INCLUDED
Quantity Item Part Model Number
AW82E
1 Extractor Assembly A
1 Base B2 Upright Support Panels C1 Cross Member Panel D1 Filter Bag Hanger Bar E1 Hanger Mounting Bar F1 30 Micron Filter Bag G1 Dust Collecting Bag H2 Filter and Bag Retaining Belts I4 Castor Wheels J 12 Dome Head Hex Screws K
8 Nuts L4 Domed Nuts M12 Flat Washers N
4 Washers O8 Spring Washers P1 Hex Key Q
A
B
C
D
F
E
I
G
3
H
Page 4
WHAT’S INCLUDED
LNO
J
Q
K
NOTE: Please read the Instruction Manual prior to using
your new machine. As well as the operating procedures
for your new machine, there are numerous hints and tips
to help you to use the machine safely and to maintain
its efficiency and prolong its life.
M
There is also a detailed description of the parts of your
Extractor, which will enable you to become familiar with
terminology we will use in this manual. Keep this
Instruction Manual readily accessible for any others
who may also be required to use the machine.
P
OPTIONAL ACCESSORIES
Quantity Item Part
1 Axminster Craft Filter Cartridge RCode 105187
Air filter cartridge for the AW82E chip extractor. Upgrades
the performance of this extractor, able to handle fine
sawdust as well as chippings. Simply slots on with a stiff
rubber seal. You must use plastic waste sacks with this filter.
Particle size 1 micron. Internal mounting size is 340mm
diameter.
R
4
Page 5
INTRODUCTION
The AC82E is a compact, well made chip extractor for use
in a home workshop. The main body can be mounted
either way up, giving a choice of inlet positions on the top
or bottom of the machine. It is powered by a 230V 1.1kW
induction motor, which produces quite a vigorous airflow,
ensuring better than average waste collection
performance.
The base has castors fitted for easy mobility around the
workshop.
HAVING UNPACKED YOUR MACHINE, PLEASE DISPOSE OF THE PACKAGING PROPERLY.
GENERAL INSTRUCTIONS FOR 230V MACHINES
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND
EQUIPMENT OUT OF REACH OF
YOUNG CHILDREN
KEEP WORK AREA AS
UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED
IN WORK AREAS.
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified
person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
As standard, 30 micron filter bag is fitted, along with a
plastic waste sack. The filtration can be upgraded with
an optional 1 micron cartridge filter. This has a very large
surface area, so does not impede the airflow.
The inlet size is 100mm, allowing easy connection to many
types of machines using flexible hose. Please do not step
down the hose diameter below 75mm, as the airflow
volume will drastically fall below this diameter.
• Leave machine unplugged until work is about to
commence.
• Always disconnect by pulling on the plug body
and not the cable.
• Carry out a final check e.g. check the cutting tool
is securely tightened in the machine andthe
correct speed and function set.
• Ensure you are comfortable before you start work,
balanced, not reaching etc.
• Wear appropriate safety clothing, goggles, gloves,
masks etc. Wear ear defenders at all times.
• If you have long hair wear a hair net or helmet to prevent
it being caught up in the rotating parts of the machine.
• Consideration should be given to the removal of rings
and wristwatches.
• Consideration should also be given to non-slip
footwear etc.
• If another person is to use the machine, ensure they are
suitably qualified to use it.
• Do not use the machine if you are tired or distracted.
• Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
• Check cutters are correct type and size, are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine.
•OBSERVE…. make sure you know what is
happening around you and USE YOUR COMMON SENSE.
5
Page 6
SPECIFIC SAFETY FOR DUST EXTRACTORS
DO NOT use this machine as a vacuum cleaner, try to keep
the waste medium to wood by-products.
DO NOT uplift workshop floor debris (stones, nails, screws,
paper etc., etc). Be aware that wood dust is an explosive
medium.
DO NOT allow any ‘naked light’ source to occur anywhere
near the machine. This includes cigarettes, matches, etc,
and do not place the machine near any unprotected light
bulbs, that could possibly get broken.
The suction force is generated by a high speed fan unit.
This has the potential to amputate fingers, grab loose
clothing (ties etc.,) and ‘bat’ large chips etc, at high speeds.
Keep all guarding in place, and if access to the fan becomes
necessary (due to blockage etc.,) Disconnect the machine
from the mains supply and ensure the fan has come to a
complete stop before putting your hands anywhere near
to it.
If you are not using ‘clear’ extraction hose, periodically
remove the hose to check that the inlet to the machine is
not getting restricted.
ONLY USE DUST EXTRACTION
BAGS WITH THIS MACHINE NOT
DOMESTIC WASTE BAGS!
The safety guard grill of the inlet duct can be particularly
irksome in this way, as long strand shavings etc., can wrap
around the grill fret.
KEEP the particle filter clean. The machine relies on its
ability to ‘blow’ air through the filter, to generate good
suction. If the particle filter starts to clog, this reduces the
air flow and hence the machine becomes less efficient.
The particle filter can be cleaned, by using an ‘M’ class
vacuum cleaner, clean the inside of the filter.
BE AWARE that in dry air periods or areas, the movement
of the air through the machine can generate static electric
fields. These are not normally a problem as the machine
is bonded together via its construction and the whole is
earthed back through the electrical supply; problems can
occur with isolated items, such as stands or hosing that are
insulated from the ground (standing on rubber feet?,
suspended in the air etc). If possible, try to connect
everything together electrically, to eliminate static shocks.
(Use the integral metal coil in flexible hosing to connect
the units together). Try to route the power cable and the
hosing away from busy walkways.
DO NOT PLACE DUST EXTRACTION
BAGS OVER THE FILTER ASSEMBLY!
SPECIFICATION
Code 107696
Model AW82E
Rating Workshop
Power 1.1 kW
Air Flow 1,050 m³/hr @ 100 mm
Filtration 30 micron
Hose Diameter 100 mm
Bag Capacity 84 litre
Overall L x W x H 715 x 400 x 1,814 mm
Weight 31.5 kg
6
Page 7
ASSEMBLY
1
3
B
Mounting hose
for upright support
panels (C)
M
J
4
O
C
2
5
NL
7
Continues Over...
Page 8
ASSEMBLY
6
The extractor assembly (A) can be
mounted either way up, giving a
choice of inlet positions on the top
or the bottom of the machine.
9
A
C
Mounting holes
for panels (C)
Centre mounting hole
for hanger bar (F)
7
LNPK
8
D
Mounting holes
for panels (C)
Mounting holes on both sides of extractor assembly
• Place one dome head Hex screw (K) into one of the
centre mounting hole from inside the extractor assembly
(A) casting, see step 10.
• Turn the extractor (A) over, locate another four Hex screws
(K) and screw them into the two threaded mounting holes
on either side of the extractor, see step 11-12.
8
Page 9
K
ASSEMBLY
1410
K
11
K
12
• Turn the extractor assembly over again and remove the
four domed Hex screws (K) already mounted to unit and
place safely aside, see step 13-14.
13
• Turn the base assembly, see step 6 over. Line up the holes
in the upright support panels (C) with the mounting holes
on the extractor (A). Secure using the domed Hex screws (K)
you removed earlier with four flat washers (N) and spring
washers (P), see step 15-16-17.
15
C
16
17
9
KNP
Continues Over...
Page 10
ASSEMBLY
18
Remove screws
Hex (K)
C
A
Polystyrene
Use the polystyrene packing to support the extractor (A)
when mounting the base assembly the opposite way round.
19
20
21
F
Tighten the
nut to lock the
mounting bar
(F) in place
Screw the hanger
mounting bar (F)
into the extractor
assembly (A)
22
E
Mounting bar (F)
Lower the filter bag hanger bar (E) down into the mounting
bar (F), see step 22.
10
Page 11
ASSEMBLY
23
Filter bag belt pocket
24
25
27
I
G
I
28
H
29
G
I
26
30
I
11
Page 12
ASSEMBLY
Optional Filter Cartridge Code 105187
1
G
I
• Remove the retaining belt (I) and remove the 30 micron
filter bag (G), place to one side.
2
4
R
F
Loosen
3
E
Remove
• Remove the hanger bar and mounting bar (E & F) and
place safely aside.
• Locate the filter cartridge (R) and lower the assembly
down over the extractors cavity and secure using the
retaining belt (I).
5
12
Page 13
Extractor Set Up 1
30 Micron filter bag
Filter and bag
retaining belts
ILLUSTRATION AND PARTS DESCRIPTION
Filter bag hanger bar
Hanger mounting bar
100mm Extraction inlet
Extractor assembly
Dust collecting bag
Upright suppot panel
Motor
NVR ON/OFF control switch
Base
Castor wheel
13
Page 14
ILLUSTRATION AND PARTS DESCRIPTION
Extractor Set Up 2
Inlet
Extractor assembly with the inlet below
Extractor Set Up 3
Shaker paddle
Filter cartridge
Extractor assembly with optional filter catridge
14
Page 15
OPERATING INSTRUCTIONS
Testing the ExtractorReduced Suction Performance
Connect the extraction hose/s to the extractor’s inlet.
WARNING! MAKE SURE CHILDREN
ARE KEPT AWAY FROM THE
EXTRACTOR WHILE IN OPERATION.
CONNECT THE POWER SUPPLY
TO THE MAINS AND SWITCH ON!
NOTE: ALWAYS TURN ON/OFF THE
EXTRACTOR BY THE NVR CONTROL
SWITCH NOT THE MAINS SWITCH!
NVR ON/OFF
control switch
After a period of time dust, sawdust and shavings can
build up causing blockages and reduced suction
performance. Carry out the following checks to keep
your extractor working at peak performance.
DISCONNECT THE POWER SUPPLY
FROM THE MAINS!
ALWAYS WEAR A DUST MASK AND
EYE PROTECTION.
• Remove the micron filter bag and check for signs of
build up of sawdust and clean with an ‘M’ class vacuum
cleaner.
• If you have the cartridge filter fitted, move the shaker
paddle handle back and forth to remove any built up
dust and debris from inside the filter.
• Check the hose/s for blockages.
• Check the dust collecting bag and empty if full.
WAIT UNTIL IT’S UP TO FULL
SPEED AND CHECK FOR SIGNS
OF VIBRATION, IF ALL IS WELL
SWITCH OFF AND WAIT UNTIL
THE EXTRACTOR HAS COME TO
A COMPLETE STOP.
IF THE EXTRACTOR FAILS TO
START UP OR THERE ARE ANY
OTHER STRANGE NOISES APART
FROM VIBRATION SOUNDS,
CONTACT THE “ TECHNICAL SALES”
FOR SUPPORT.
• After a period of time remove the cartridge filter if
installed and using a ‘M’ class vacuum cleaner clean the
interior and exterior of the filter.
Remove the
filter cartridge
15
Page 16
MAINTENANCE
DISCONNECT THE POWER SUPPLY
FROM THE MAINS!
ALWAYS WEAR A DUST MASK AND
EYE PROTECTION.
Daily
• Empty the collection bag before it overflows, wear a
dust mask whilst removing and emptying the bag.
Weekly
• Check the inlet and outlet duct and remove any
accumulated sawdust.
•Check the inlet hoses for splits and cracks, repair as
necessary.
• Check the dust collection bag for wear and tear,
especially around the neck of the retaining belt. If wear
or fraying is occurring, replace the bag.
• Check the motor for dust, sawdust, shavings etc, build
up. If this has occurred, clean with an ‘M’ class vacuum
cleaner.
• Move the shaker paddle handle on top of the filter
cartridge assembly, if fitted, back and forth to remove
any built up dust and debris from inside the filter.
Shaker paddle
Clean the filter cartridge with an ‘M’ class vacuum cleaner
16
Page 17
EXPLODED DIAGRAMS/LISTS
17
Page 18
EXPLODED DIAGRAMS/LISTS
PART NODESCRIPTIONQTY
1HEX-BOLT M8 x 1212
2FLAT WASHER M824
3SUPPORT PLATE2
4REINFORCE PLATE1
5NUT M104
6FLAT WASHER M104
7BASE PLATE1
81-HEX-BOLT Ml 04
9CASTER4
10HEX-BOLT M8 x 1212
11MOTOR1
12SWITCH BOX1
13SCREW HEX M4 x 604
14PLUG1
15GASKET1
16MOTOR PLATE1
17SEAL PAD FOR MOTOR1
18WASHER M84
19TURBO FAN1
20RING1
21SCREW HEX M6 x 201
22FAN HOUSING1
23FILTER BAG1
24UPPER BAG SUPPORT1
25EMERGENCY SWITCH1
26SCREW M4 x 122
27COLLECTOR SUPPORT1
28BAG CLAMP2
29COLLECTOR BAG1
30SPRUNG WASHER8
311-HEX-BOLT M89
18
Page 19
WIRING DIAGRAM
19
Page 20
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
EU Countries Only
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
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