Axminster AW305WL User guide

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Code 107674
Original Instructions
AW305WL Woodturning Lathe
Fully read manual and safety instructions before use. Save this manual for future reference.
should be worn
The symbols above advise the correct safety procedures when using this machine.
Ear protection
should be worn
Dust mask
should be worn
Hazard
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
Do not dispose of electric tools together with
household waste material. By law they must be
Code 107674
Version 1
Published Date 14/10/2025
EU Countries Only
collected and recycled separately.
Original Instructions
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INDEX OF CONTENTS
EU Declaration of Conformity 02 What’s Included 03 General Instructions for 230V Machines 04 Specic Safety Instructions for Woodturning Lathes 04 Specication 05 Assembly 05-06-07 Optional Bed Extension 08 Illustration and Parts Description 09-10 Operating Instructions 11-12-13 Removing the Faceplate 13 Removing Drive/Live Centres 14 Maintenance 14 Exploded Diagrams/Lists 15-16-17 Wiring Diagram 18 Notes 19
EU DECLARATION OF CONFORMITY
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WHAT’S INCLUDED
Quantity Item Part Model Number
1 Wood Lathe (Index Lock not tted to the lathe) B AW305WL 1 Banjo arm (tted) C 1 150mm Tool rest (tted to banjo arm) D 1 75mm Faceplate (tted to headstock) E 1 Axminster 4 Prong Drive Centre (25mm) F 1 Axminster Standard 60˚ Live Centre G 1 Push Rod H 1 Tool Holder and two Phillips screws/washers I 1 Tailstock handle J
OPTIONAL ACCESSORIES
Quantity Item Part
1 Bed Extension with Hex screws, washers K (code 504511)
H
E
D
B
C
AW305WL Wood Lathe
F
4 Prong Drive Centre Standard 60˚ Live Centre
G
I
K
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GENERAL INSTRUCTIONS FOR 230V MACHINES
The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN
KEEP THE WORK AREA AS UNCLUTTERED AS IS PRACTICAL, THIS INCLUDES PERSONNEL AS WELL AS MATERIAL. UNDER NO CIRCUMSTANCES SHOULD CHIL DREN BE ALLOWED IN WORK AREAS.
Mains Powered Tools
• Tools are supplied with anattached 13 Amp UK 3 pin plug, tted with 13 amp fuse.
• Inspect the cable and plug to ensuree that neither are damaged. Repair if necessary by a suitably qualied person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere within a site area that is ooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the cable.
• Carry out a nal check e.g. check the cutting tool is securely tightened in the machine and the correct speed and function set.
• Ensure you are comfortable before you start work, balanced, not reaching etc.
• Wear appropriate safety clothing, goggles, gloves,
masks etc. Wear ear defenders at all times.
• If you have long hair wear a hair net or helmet to
prevent it being caught up in the rotating parts of the machine.
• Consideration should be given to the removal of
rings and wristwatches.
• Consideration should also be given to non-slip
footwear etc.
• If another person is to use the machine, ensure they
are suitably qualied to use it.
• Do not use the machine if you are tired or distracted
• Do not use this machine within the designated
safety areas of ammable liquid stores or in areas where there may be volatile gases.
• Check cutters are correct type and size, are
undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.
•
OBSERVE…. around you and
make sure you know what is happening
USE YOUR COMMON SENSE.
SPECIFIC SAFETY INSTRUCTIONS FOR WOODTURNING LATHES
1. Do not use ‘split’ work pieces.
2. Always start at the lowest speed when starting a new task.
3. Try to render a new work piece “round” (or as close as is practical) before turning.
4. Check that the tool rest is at or slightly below the centre line of the work piece.
5. Check the work piece is securely mounted in the lathe before switching on the power.
6. Rotate the work piece by hand, to check that it is:­centralised, clear of the tool rest, not ‘split’ or has loose knots.
7. Where lathes have the facility to be reversed; check the machine is rotating in the correct direction.
8. If your lathe has the facility to run in reverse,
you must ensure that the mounting accessories (chucks, faceplates etc.,) can be ‘locked’ onto the lathe mandrel, and in the case of chucks have some form of security device to prevent them ‘unwinding’ during reverse operation.
9. Make sure your tools are stored/racked away from the turning area of the lathe. Do not reach over a rotating work piece at any time.
10. Do not ‘dig in’ or try to take too large a cut.
11. Do not leave the lathe running unattended; or
leave the machine until everything is stopped.
12. If you are turning between centres with ‘softish
stu’, check and reposition the tailstock centre frequently.
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SPECIFICATION
Code 107674 Model AW305WL Rating Home Workshop Power 550W, 230V Speed (2) 500-2,040 and 1,000-4,080 Spindle Taper MT2 Spindle Thread 1” x 8tpi (Ref T04M) Taper Tailstock 2 MT Distance Between Centres 457 mm Max Diameter over Bed 305 mm Tool Rest Stem Diameter 16 mm Overall L x W x H 820 x 440 x 280 mm Weight 40 kg
ASSEMBLY
Please take some time to read the section entitled “Illustration & Parts Description” to identify the various parts of your machine so that you are familiar with the terminology we will use to enable you to set up and operate your table lathe safely and correctly.
The machine and its accessories will arrive coated with corrosion preventative grease. This will need to be cleaned from the machine, its components and accessories prior to it being set up. Use coal oil, paran or a proprietary de greaser to remove the barrier grease.
Be warned, it will stain if you splash it on clothing etc., wear overalls, coverall et al., rubber gloves are also a good idea, as is eye protection if your cleaning process tends to be a little bit enthusiastic.
After cleaning, lightly coat the machine with a thin layer of light machine oil. N.B If you used paran/ kerosene make sure you apply this thin lm sooner rather than later.
95% of the machine comes fully assembled, all that remains is to t the four prong drive centre (F) the 60˚ live centre (G) and the tool holder (I).
Indexing Lock
The indexing lock is know supplied separately in the accessory pack and not tted to the lathe. We recommend to t the index lock only if you plan to use the index facility in the future.
NOTE: DO NOT USE THE INDEX LOCK AS A SPINDLE LOCK AS YOU WILL DAMAGE LOCKING PIN.
Please see gures A-B-C-D for tting instructions for the indexing lock.
Fig A-B-C-D
Removing the plug
Fitting the indexing lock Securely tighten
Drive Centre/Faceplate
Locate the four prong drive centre (F) and slide it through the centre of the faceplate into the headstock spindle, see g 1.
Locate the live centre (G) and slide it into the tailstock barrel, see g 2.
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ASSEMBLY
Fig 01-02
F
Tool Holder
Locate the tool holder (I) the two Phillips screws and washers, see g 3. Place a washer over the screws and screw them into the two pre-drilled holes below the headstock, see g 4.
NOTE: There are also two pre-drilled holes under the tailstock if you wish to mount the tool holder there.
NOTE GIVE ADEQUATE GAP BETWEEN THE SCREW HEAD AND LATHE CASTING!
G
Fig 03-04
I
Fig 05
Fig 06
Tailstock Handle
Locate the tailstock handle and screw it into the threaded hole in the tailstock wheel, see g A.
Line up the machined slots in the tool holder (I) and slide the holder down over Phillips screws then lightly tighten the screws to clamp the holder in place, see gs 5-6.
DON’T OVERTIGHTEN THE PHILLIPS SCREWS AS THE HOLDER IS ONLY PLASTIC!
Fig A
J
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Motor & Power Cable Connections
1. The lathe may be delivered with the motor and power cables unplugged. Follow the steps for correct connection.
ASSEMBLY
2. The motor cable is plugged into the right-hand
socket to the rear of the control box and the main power cable is plugged into the left-hand socket.
Step 1
Control box
Motor cable
Power cable
3. Below is a close up view showing the cables in the correct sockets to the rear of the control box. Place the lathe on a level surface, clear away any tools and connect the 3 pin plug to the mains supply.
Step 2
Power cable in
left socket
4. PLEASE NOTE NEVER plug the motor cable directly
into the power cable as shown below as it will cause serious damage to the DC motor.
Step 3 Step 4
Motor cable in
right socket
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OPTIONAL BED EXTENSION
Locate the bed extension (K) and the two Hex screws and spring/washers, (see g 7) position the bed extension against the end of the lathe and line up the pre-drilled holes, see gs 8-9. Place a washer and spring washer over the Hex screws and lightly screw them into the threaded holes, see g 10.
Fig 07
K
NOTE: DON’T TIGHTEN THE SCREWS AT THIS POINT!
Release the tailstock clamping lever and position the tailstock across the join to align both beds, re clamp the tailstock in position and tighten both Hex screws, see gs 11-12. Both beds are now aligned.
Fig 10
Hex screw
Fig 08
Fig 09
Fig 11
Fig 12
K
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ILLUSTRATION AND PARTS DESCRIPTION
Headstock cover
Push rod tool holder
Lower pulley door lock
Index lock pin
Faceplate
Motor handle lock
Motor handle
4 Prong drive centre
150mm Tool rest
Tool rest lock
Banjo arm lock
(ON)
Motor
(OFF)
Variable speed control
WARNING! MAKE SURE THE INDEX LOCK PIN IS IN THE UP POSITION BEFORE SWITCHING ON.
60˚Live centre
Tailstock handle
Lathe bed
Tailstock barrel lock
Rubber foot
Tailstock lock
Power cable hooks
Headstock
Tool holder
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ILLUSTRATION AND PARTS DESCRIPTION
Fig 13
Index locking pin
Fig 15
Index pointer
Indexing assembly facility
Fig 14
Tailstock barrel with scale
Fig 16
Door knob spring lock
Motor pulley access door
Optional bed extension attached giving a maximum of 965mm between centres
Lower the headstock cover to reveal the pulley system
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OPERATING INSTRUCTIONS
Indexing Facility
The indexing facility is useful for uted columns, clock faces and accurate hole positioning.
Lift and Rotate the index locking pin knob to unlock the headstock spindle, turn the faceplate and line up one of the positions then lower the indexing pin to lock the spindle in position, see gs 17-18-19-20.
WARNING! DO NOT USE THE INDEX PIN WHEN REMOVING THE FACEPLATE OR CHUCK OTHERWISE THE PIN COULD BRAKE!
Fig 17
Turn the faceplate to select the required position then lower the index pin knob to lock the spindle
Fig 19
Fig 18
Fig 20
Indexing pin in the up position (spindle unlocked) Indexing pin in the locked down position
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OPERATING INSTRUCTIONS
Changing the Lathe Speed
DISCONNECT THE LATHE FROM THE MAINS SUPPLY BEFORE CONTINUING!
1. Open the motor pulley access door by pulling the door knob back, see gs 21-22. Lower the headstock cover to access the pulleys, (see g 23).
2. Release the motor handle lock and lift the motor up, tighten the handle to lock the motor in position, this releases the tension on the pulleys, see gs 24-25.
Fig 21
Open the motor pulley access door by pulling back the sprung door knob.
Fig 23
Fig 22
Fig 24-25
Motor pulley
Release the motor handle lock, lift the motor up
and retighten to lock the motor in position
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OPERATING INSTRUCTIONS
3. Reposition the belt to one of the ve positions on
MAKE SURE THE BELT IS INSERTED CORRECTLY INTO THE PULLEY GROOVES!
the pulleys, see gs 26.
4. Lower the motor to put tension back on the pulleys and lock in position. Raise the headstock cover and
Fig 26
Pulley grooves
Lathe Pulley Speed Chart
Spindle
1000-
4080 rpm500 -2400 rpm
Motor
Low High
AW305WL
NOTE: The speed chart above shows approximate speeds with the lathe o load.
REMOVING THE FACEPLATE
Fig A
DISCONNECT THE LATHE FROM THE MAINS SUPPLY BEFORE CONTINUING!
MAKESURE THE LOCKING PIN IS IN THE UP POSITION BEFORE CONTINUING!
You will require two spanners.
Place the rst spanner onto the lathe spindle (a) and the other on the faceplate (b), see g A. While holding the rst spanner in position, turn the other anti-clockwise (remember left handed thread) and remove the faceplate, see g B.
b
a
Fig B
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REMOVING DRIVE/LIVE CENTRES
To remove the Drive Centre (F), locate the push rod (H), while holding the Drive Centre insert the push rod (H) through the centre hole of the headstock wheel and push the Drive Centre (F) out, see g 27. Repeat the procedure for the Live Centre (G) in the tailstock, see g 28.
Fig 27 Fig 28
G
H
F
MAINTENANCE
Daily after use Monthly
• Clean wood shavings away from the lathe bed and tool rest.
• Spray a light coat of Camellia Oil or Axcaliber Dry Lubricant, (see our cataloge for details) over the lathe bed, to allow the Banjo and Tailstock to run more smoothly over the bed, also spray the headstock and tailstock to prevent corrosion.
•Check the tension of the belt and adjust if required,
(See Changing the Belt Speed). Also check the condition of the belt for signs of wear and change if required, (contact our technical department on 03332 406406)
•Check any build up of wood shaving on the motor
and spindle pulleys and clean if necessary.
• Using an airline, blow out the motor’s air vent.
• Also blow out the air vents on top of the control
box.
H
Note: If the lathe is not going to be used for a period of time, spray a light coat of oil over the bed and place a dust sheet over the lathe.
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EXPLODED DIAGRAMS/LISTS
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EXPLODED DIAGRAMS/LISTS
1218VDA (AW305WL)
No. Description Qty No. Description Qty
1 Washer ø4 7 36 Bush 1
2 Semi-circle head screwM4X8 2 37 Lock handle for tool rest base 1
3 Hex socket screw M6×12 3 38 Headstock spur center 1
4 Hand wheel 1 39 Face plate 1
5 Semi-circle head screwM6×24 6 40 Gear 1
6 Semi-circle head screwM4X6 2 41 Round plate 1
7 Hinge 1 42 Headstock spindle 1
8 Hex nut M6 3 47 Washer 1
9 Side protection guard 1 48 Semi-circle head screw M3×12 1
10 Lock piece 1 51 Handling hand 2
11 Cam follower tailstock 1 52 Clip 4
12 Main shaft sleeve 1 54 The box cover 1
13 Ball bearing 80105 2 57 Pin hinge 1
14 Retaining ring 47 2 58 Mounting plate 1
15 shaft 1 59 Ball 1
16 Cap 1 60 Knock-out rod 1
17 Screw 1 61 Hinge 2
18 Bush 1 62 Door latch 1
19 Spring 1 63 Drive belt 1
20 Index pin 1 64 Connecting rod 1
21 Hex socket screw M8×30 4 65 Spring t 1
22 Spring washer 4 66 Washer 1
23 Washer ø8 4 67 The main body 1
24 Nut M10 1 68 Motor pulley 1
25 Indicator 1 69 Hex socket screw M6×16 3
26 Hex socket screw M6×12 1 70 Spring washer 3
28 Tool rest 1 71 Washer ø6 3
29 Retaining ring 10 1 72 Motor plate with notch 1
30 Tool rest cam follower 1 73 Tapping screw 1
31 Bolt 1 74 Moto 1
32 Spring 1 75 Switch 1
33 Handle 1 76 Box plate 1
34 Lock bolt 1 77 Tapping screw 4
35 Tool rest bas 1 78 Plug line 1
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EXPLODED DIAGRAMS/LISTS
79 Switch-box 1 96 Cam follower tailstock 1
80 Strain relief 1 97 Retaining ring 10 1
81 Strain relief 2 98 Tailstock 1
82 Cable 1 99 Tailstock quill 1
83 Hex socket screw M10×25 2 100 Semi-circle head screw M5×12 2
84 Washer ø10 2 101 Tailstock axis 1
102 Tool rack 2
86 Lock nut 2 103 Cup center 1
87 Nut M10 1 104 Ball bearing 1
88 Rubber washer 6 105 Taper rod 1
89 Support 1 106 Bed 1
90 Semi-circle head screw M5×12 4 107 Nut M10 1
91 Washer ø5 2 108 Hex socket screw M8×16 1
92 Screw 1 111 Motor pulley 1
93 Bush 1 114 Extension bed 1
94 Quill adjusting wheel 1 115 Small plate 1
95 Eccentric axis 1 116 Variable plate 1
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WIRING DIAGRAM
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NOTES
19
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Declaration of Conformity
Nationality
GB
DE
FR
IT
ES
NL
DK
SE
CZ
PL
POR
NOR
FI
IS
The object of the declaration described is in conformity with the relevant GB/EU legislation.
Der Gegenstand der beschriebenen Erklärung stimmt mit den einschlägigen GB/EU-Rechtsvorschriften überein.
L’objet de la déclaration décrite est conforme à la législation GB/UE pertinente.
L’oggetto della dichiarazione descritta è conforme alla legislazione GB/UE pertinente.
El objeto de la declaración descrita está en conformidad con la legislación GB/UE pertinente.
Het voorwerp van de beschreven verklaring is in overeenstemming met de relevante GB/EU-wetgeving.
Genstanden for den beskrevne erklæring er i overensstemmelse med den relevante GB/EU-lovgivning.
Föremålet för den beskrivna deklarationen överensstämmer med den relevanta GB/EU-lagstiftningen.
Předmět popsaného prohlášení je v souladu s příslušnými právními předpisy GB/EU.
Przedmiot opisanej deklaracji jest zgodny z odpowiednimi przepisami GB/UE.
O objeto da declaração descrita está em conformidade com a legislação GB/UE relevante.
Gjenstanden for den beskrevne erklæringen er i samsvar med den relevante GB/EU-lovgivningen.
Määritellyn ilmoituksen kohde on asiaankuuluvan Ison­Britannian/EU: n lainsäädännön mukainen.
Hluturinn í lýsingunni er í samræmi við viðeigandi lög GB/ESB.
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
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