1 Basic Table Saw A
1 Side Extension Table B
1 Rear Extension Table C
2 Operating Wheels with Clamping Knobs D
1 Rip Fence Assembly E
1 Rip Fence Extension F
1 Rip Fence Rail with Scale G
1 Riving Knife H
1 Hose Support Bracket I
1 Dust Extraction Moulding J
1 Crown Guard with Clamping Handle K
1 Outer Flexible Hose L
4 Hose Clips M
1 Push Stick N
1 Blade Locking Bar O
1 24mm Spanner P
1 13-15mm SpannerQ
4 Hex Keys 6,5,3,2mm R
1 Handle Hex Key S
4 M8 Threaded Feet with nut/washer T
9 M8 Bolts, washers & one nut U
1 Inner Flexible Hose V
1 Base Plate W
D
A
W
M
K
H
EG
CB
J
L
V
3
U
S
I
T
N
R
Q
O
Page 4
OPTIONAL ACCESSORIES
Code 104931 Floor Stand Assembly
Quantity Item Part
4 Leg Brackets 1
2 Long Upper Support Struts 2
2 Short Upper Support Struts 3
2 Long Lower Support Struts 4
2 Short Lower Support Struts 5
2 Threaded Rubber Feet 6
1 Floor Stand Bag of Fixings 7
67
1
2
3
4
5
Code 104932 Cabinet Stand Assembly
Quantity Item Part
1 Right Side Panel with Door Cut out 8
1 Left Side Panel 9
1 Rear Panel 10
1 Door Panel 11
1 Cabinet Shelf 12
2 Upper and Lower Support Struts 13
1 Moulded Red Front Panel 14
Base Plate (W) (Supplied with Main Saw Assembly) 15
4 M8 Threaded Feet with Nut/Washer 16
11 M8 Cap head Bolts with Nut and Washers 17
4 Short Cap head Screws and Washer 18
5 M8 Cap head Bolts and Washers 19
1 Door Locking Handle & Nut 19A
2 Sliding Carriage Support Bracket 20
2 Threaded Adjuster Assembly 21
2 Height Adjusting Blocks 22
1 Hex Key 23
1 Fence Mitre Casting with Lift & Shift Handle 24
1 Tool Post for Hold Down Clamp 25
1 Hold Down Clamp 26
1 Fence Distance Stop with Micro Adjuster 27
1 Sliding Table Assembly 28
1 Fence 29
1 Sliding Carriage Assembly 30
21
23
22
24
2 Sliding Carriage Support Bracket 20
2 Threaded Adjuster Assembly 21
2 Height Adjusting Blocks 22
1 Hex Key 23
1 Fence Mitre Casting with Lift & Shift Handle 24
1 Tool Post for Hold Down Clamp 25
1 Hold Down Clamp 26
1 Fence Distance Stop with Micro Adjuster 27
1 Sliding Table Assembly 28
1 Fence 29
1 Sliding Carriage Assembly 30
26
27
22
24
20
26
27
2525
5
21
20
Continues over...
Page 6
OPTIONAL ACCESSORIES
31
32
28
29
33
30
Quantity Item Part
1 Table Insert for the AW216TS Code: 104933 31
Table Insert for the AW254TS Code: 106807
1 19mm Mitre Fence 32
1 Left Hand Extension Table with Long Rip Fence Rail/Scale AW216TS Code: 106808 33
1 Left Hand Extension Table with Long Rip Fence Rail/Scale AW254TS Code: 106809
GENERAL INSTRUCTIONS FOR 230V MACHINES
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE
ALLOWED IN WORK AREAS.
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
• Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
• Ensure you are comfortable before you start work,
masks etc. Wear ear defenders at all times.
If you have long hair wear a hair net or helmet to prevent it
•
being caught up in the rotating parts of the machine.
• Consideration should be given to the removal of rings and
wristwatches.
• Consideration should also be given to non-slip footwear etc.
• If another person is to use the machine, ensure they are
suitably qualified to use it.
• Do not use the machine if you are tired or distracted
• Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
• Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
• OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
6
Page 7
SPECIFIC INSTRUCTIONS FOR TABLE SAWS
Make sure the saw blade is the correct type for the job in hand.
Do not force the saw, if the saw begins to ‘stall’ you are ‘forcing
the cut’ or over working the saw.
Ensure that the saw blade is clean and sharp.
Resin build up on the blades will increase the friction of the
saw passing through the timber, and cause over heating of
the blade, blunt teeth will work harder tearing the fibre of
the timber as opposed to shearing it, also with subsequent
overheating. Both faults unnecessarily load the machine
beyond normal usage, and shorten its longevity.
Do not use blades that are deformed in any way.
Do not remove the blade guard. The design of the riving knife
on the machine will not allow for slotting or ‘blind’ grooving,
so there is no reason to remove the guard.
FOR YOUR OWN SAFETY NEVER OPERATE
THE TABLE SAW WITHOUT THE RIVING KNIFE
IN PLACE!
Do not remove the riving knife.
Do not use any blades that cut a smaller kerf than the riving
knife thickness. Make sure the riving knife is correctly adjusted
to the blade and is securely fastened. If the table insert
becomes damaged or broken, and will not support the timber
‘up close’ to the blade, replace it.
After switching off, never try to slow the saw down more
quickly by applying side pressure (with a piece of wood?) to
the blade. Apply the old joiner’s adage of never getting hands
within one handbreadth of the blade. Leave the machine
disconnected from the mains supply until you are about to
commence work.
Always disconnect the machine if you are leaving it unattended.
Never leave the vicinity of the machine unless the blade has
come to a complete stop.
Do not attempt to carry out any maintenance, corrective work,
setting up etc., unless the machine is disconnected from the
mains supply. If any tools have been used during setting up
procedures, make sure they are removed from the machine
and stowed safely away.
USE THE SUPPLIED PUSH STICK
WHEN CUTTING SMALL PIECES.
Do not attempt to carry out cross cutting operations ‘freehand’,
always use the mitre fence for small stuff and the sliding
carriage for larger work pieces. Do not attempt to ‘rip’ freehand,
always use the guiding facility of the rip fence.
It is perfectly acceptable to support guide and feed the timber
with your hands whilst ripping stuff of some length, however,
as you approach the blade ensure that the push stick is to hand,
and you use it.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
Do not start the saw with the work piece touching the blade.
Do not commence sawing until the blade has run up to full
speed.
Remember the emphasis of the ‘push’ should be between the
blade and the fence and close to the fence. Use your free hand
to support and guide the material on the offside of the saw
blade and at least 100mm away from it. If the timber does not
extend to at least 100mm to the offside of the saw blade,
the material possibly does not need guiding or supporting.
WARNING! IF THE SAW JAMS!
SWITCH OFF IMMEDIATELY.
Check that there are no foreign objects e.g. old nails, screws,
small stones etc embedded in the material you are about to cut.
If necessary take a wire brush to the timber before working.
7
Page 8
SPECIFICATION
Code 107712
Model AW216TS
Rating Workshop
Power 1.1 kW 50Hz 230V 1ph
Blade Dia/Bore 216 mm / 30 mm
Blade Tilt 0° to 45°
Max Depth of Cut @ 45˚ 45 mm
Max Depth of Cut @ 90˚ 65 mm
Max Width of Cut with Fence 370 mm
Table Size 570 mm x 400 mm
Table Height 320 mm (bench mounted)
Table Size With Extensions 570 mm x 675 mm
Dust Extraction Outlet 100 mm and 63 mm
Min Extraction Airflow Required 850 m³/hr
Overall L x W x H 670 mm x 695 mm x 420 mm
Weight 70 kg
ASSEMBLY
107712-107713 Basic Saw
WARNING! THE SAW IS HEAVY SEEK
ASSISTANCE BEFORE LIFTING.
Code 107713
Model AW254TS
Rating Workshop
Power 1.5 kW 50Hz 230V 1ph
Blade Dia/Bore 254 mm / 30 mm
Blade Tilt 0° to 45°
Max Depth of Cut @ 45˚ 56 mm
Max Depth of Cut @ 90˚ 80 mm
Max Width of Cut with Fence 430 mm
Table Size 485 mm x 680 mm
Table Height 375 mm (bench mounted)
Table Size With Extensions 760 mm x 900 mm
Dust Extraction Outlet 100 mm and 63 mm
Min Extraction Airflow Required 1,000 m³/hr
Bench Mounted 1,070 x 800 x 645 mm
Stand/Cabinet Mounted 1,070 x 800 x 1,170 mm
Weight 89 kg
Fig 03-04-05
NOTE: If either sand or cabinet has been purchased,
assemble them first, see page 12-13.Then mount the stand
to the saw before moving the saw and standing it upright.
1. With assistance lift the saw assembly (A) from the box
onto a suitable work surface. loosen the two grub screws on
the operating wheels (D) and side each wheel onto the shafts.
Nip-up grub screws to securing in place, see fig 01-02. Make
sure the screws clamp against the machined face on the shaft.
Insert the threaded locking knobs through the centre of
each operating wheel and finger tighten.
Fig 01-02
Grub screws
Locking knob
J
Inner plate
D
Machined face
2. Undo and remove the screws,washers & nuts to separate
the two parts of the dust extraction moulding (J). Position the
inner mounting plate over the machine cut out for the
extraction outlet. Repeat for the outer moulding, line up the
holes and replace the screws to secure the assembly (J) in
position, see fig 03-04-05.
8
Page 9
ASSEMBLY
Fig 06-07
V
3. Locate the inner flexible hose (V) and two hose clips (M).
Place a clip over each end of the hose and secure the hose over
the extraction outlets, see fig 06-07.
M
Fig 08
W
Fig 10-11-12
B
U
Fig 13-14-15
A
4. Place the base plate (W) to the base of the saw (A) and
align the holes as shown in fig 8. Find the four threaded feet (T),
screw each foot in turn into the threaded holes in each corner
of the chassis, see fig 09 below.
Line up the holes
T
Locking nut &
washer
C
WITH ASSISTANCE TURN THE SAW
ASSEMBLY OVER!
5. Lower the saw down, locate the side and rear extension
tables (B-C) and M8 bolts/washers (U). Line up the holes in the
side extension table (B) with the threaded holes to the side
of the main cast iron table. Insert the bolts with washers (U)
through the holes and secure the extension table (B) to the
main cast iron table, see fig 10-11-12.
6. Repeat the procedure for the rear extension table (C).
Note: make sure you line up the machined slots in the table
with the 19mm mitre ‘T’ slots in the cast iron table. Secure
both extension tables together, see fig 13-14-15.
9
Continues over...
Page 10
ASSEMBLY
Fig 16-17
Insert plate
7. Raise the saw by first releasing the rise & fall operating
wheel clamping knob, remove the five cross head screws
holding the table insert and place safely aside, see 16-17.
Raise the saw to its maximum height by turning the
operating wheel anti-clockwise.
8. Find the riving knife (H) loosen the two nuts holding the
riving knife clamping plates, slide the riving knife down
between the two plates and lightly tighten to hold the riving
knife in place. Check that the tip of the knife has a clearance
of 3-8mm between the blade. Adjust the four grub screws to
the opposite side of the clamping plate to aline the riving
knife with the blade. Tighten the nuts to secure the riving
knife in place, see fig18-19-20. Adjust the levelling grub
screws on the insert plate so it’s level with the main table,
see fig 21. Re-secure the insert plate.
Clamping knob
Levelling
grub screws
9. Locate the crown guard (K), flexible hose (L) and hose
clips (M). Loosen the lift & shift handle on the crown guard.
Introduce the slot to the rear of the crown guard (K) over the
riving knife and slot pin bolt into the curved slot in the riving
knife. Tighten the handle, see fig 22.
Fig 22
K
Curved slot
Fig 18-19-20-21
H
Clamping plates
H
3-8mm Gap between the
riving knife and the blade
NOTE: DO NOT OVERTIGHTEN AS THE CROWN
GUARD IS PLASTIC AND COULD BE DAMAGED!
10. Locate the flexible hose (L), place a hose clip (M) over one
end. Insert the hose over the extraction outlet on the crown
guard (K) and tighten the clip. Place the remaining clip over
the opposite end of the hose, insert the hose over the
extraction out moulding (J) and tighten, see fig 23-24.
Fig 23-34
L
M
H
Grub screws
J
10
Page 11
ASSEMBLY
Fig 35
G
B
U
11. Put to hand four M8 Bolts with washer/nuts (U) and rip
fence rail with scale (G). Insert two bolts with washers up
through the holes to the underside end of the side extension
table (B) and lightly screw on two bolts. Place the remaining
two bolts with washer into the threaded holes to the underside
of cast iron table, see fig 35. Note:make sure to give enough
clearance between the tables and bolts for the next step.
12. Line up the machined slots in the rip fence rail (G) with the
bolts and slide the rail up against the tables. Nip up the bolts to
secure the rail, see fig 36-37.
Fig 38-39-40
E
‘T’ Slot
F
Butterfly knob
‘T’ bolt
Fig 36-37
G
13. Locate the rip fence (E) and lower the clamp assembly
down over the fence rail (G) and press down the locking lever
to secure in position, see fig 38.
15. Locate the hose support bracket (I) and secure it to the side
extension table (B) using a M8 bolt washer/nut (U). Insert the
holes (L) into the hose bracket, see fig 41.
Fig 41
I
U
14. Find the rip fence extension (F), slot the two ‘T’ bolts
mounted in the rip fence (E) into the ‘T’ slot on the fence
extension and nip up the butterfly knob clamps, see fig 39.
Note: the extension (F) can be set in two positions,
see fig 40.
16. Place a straight edge across the tables and check they are
level and make adjustment until correct.
11
Continues over...
Page 12
ASSEMBLY
107712-107713 Basic Saw
AW216TS Table Saw assembled for work bench set up
104931 Optional Floor Stand for AW216TS
106804 Optional Floor Stand for AW254TS
Locate all the components on page 04 and assemble as follows.
Step 1
Step 4
6
Mounting the Stand to the Saw
Remove the rip fence, crown guard and hose and lower saw
blade below the table. With assistance turn the saw assembly
(A) over & remove the four rubber feet (T). Place the base plate
(W ) on top and align the holes as shown in step 5. Lower the
stand on top of the saw, line up the holes and secure using the
caphead bolts & washers (19). Place the assembly upright on
the floor, see step 6.
Step 5
Step 2
Step 3
3
3
7
5
1
W
Line up the holes
A
Step 6
2
4
19
12
Page 13
ASSEMBLY
104932 Optional Cabinet Stand for AW216TS
106806 Optional Cabinet Stand for AW254TS
Locate all the components for the cabinet stand as shown on
page 04-05 and follow the instructions below.
Step 1
17
9
10
Step 2
Step 5
14
Mounting the Cabinet to the Saw
Turn the saw assembly (A) over, place the base plate (W) on
top and align the holes as shown in step 6. Turn the cabinet
over and place on top of the saw. Align the threaded holes
and secure using the caphead bolts & washers (19),
see step 7-8 below.
18
Step 6
Step 3
Step 4
8
13
12
W
A
Line up the holes
Step 7
19
Step 8
16
13
Hinges
11
Door locking handle
19A
Nut
Page 14
ASSEMBLY
104930 Optional Sliding Table Kit for AW216TS
106805 Optional Sliding Table Kit for AW254TS
1. Locate the carriage support brackets (20).
Offer up the elongated slots in both support
brackets with the threaded holes in the side
of the saw assembly (A). Using the supplied
Hex key (R) secure the bracket in place using
the threaded adjusters (21), see fig 42-43-44.
Fig 42-43-44
A
Threaded holes
21
Threaded
adjuster
Washer
Washer
Nut
Support
Bracket
Fig 45-46-47
Cap head bolt
Height adjuster
22
AW216TS
a
20
21
20
Height adjuster
locking nut
Fig 48-49
30
20
Threaded adjuster
AW254TS
2. Find the two height adjusting blocks (22), unscrew the
height adjuster thread & remove the locking nut to give you
access to the cap head bolt, see fig 45. Fix the blocks against the
saw using the threaded holes beneath each bracket, see fig 46.
Replace the height adjuster locking nut & screw the adjuster
thread, so it touches the base of the bracket (20), see fig 47.
3. Locate the sliding carriage (30), loosen the two cap head
bolts/nuts (a) on the brackets (20). Introduce the first two nuts
into the ‘T’ slot rails on either side of the carriage (30) and slide
on, repeat for the opposite end. Adjust the carriage to your
preference and nip up the four bolts, see fig 48-49.
14
a
Page 15
ASSEMBLY
Fig 50-51-52
Fig 54-55-56-57
PULL
22
Table stop pin knob
28
4. Locate the sliding table (28), turn the table over and pull
out and twist the table stop pin knob so it’s in the unlocked
position, see fig 50-51.
5. Position the sliding table (28) so the wheel assembly engages
either side of the sliding carriage (30) and roll on the table, see
fig 52. Reengage the stop pin and slide it up against the stop on
the carriage, see fig 53.
Fig 53
Carriage stop
6. Place a level across both tables, using the supplied hex key
(R) adjust both height adjusting blocks (22) and the threaded
adjusters on each support bracket (20), until the sliding table
(28) is level with the cast iron table, see fig 54-55-56-57.
7. The sliding table (28) can also be raised or lowered
independently in small increments by adjusting the wheel
assembly, see fig 58. Adjust each wheel in turn by loosening
the wheel locking nut (a), adjust the stop bolt (b) and grub
screw (c) until you are correct, see fig 59 on next page. Nip-up
the wheel nuts (a) and the stop bolt (b) locking nut.
Locking nuts
Pivot
Self tapping
screws
20
Fig 58
15
a
c
b
Stop bolt
locking nut
Continues over...
Page 16
ASSEMBLY
Fig 59
8. Locate the fence mitre casting and lift and shift hand (24).
Insert the locking handle with washer through the elongated
slot in the fence mitre casting and down into the threaded hole
in the scale casting. This is mounted to the side of the sliding
table (28), see fig 60-61.
Fig 62
25
9. Remove the washer/nut from the tool post (25), insert the
post down through the machined holes in both mitre casting
(24) and sliding table (28) and secure using the washer/nut,
see fig 62.
10. Loosen the hold down clamping knob (26) and slide the
assembly down the tool post (25) and clamp in position, see
fig 63.
Fig 63
Fig 60-61
Scale casting
24
28
26
11. Loosen the butterfly knobs on the mitre casting (24), insert
the ‘T’ bolts into the fence’s ‘T’ slot rail (29). Lift-up the 90˚ stop
located in the corners of the sliding table (28) and push the
fence up against the stop, see fig 64-65.
Fig 64-65-66-67
Butterfly knobs
29
Mitre casting
‘T’ Bolt
16
Page 17
90˚ Stop
ASSEMBLY
27
14. Using a 90˚ square check that the blade is at 90˚ to the
fence assembly (29) and make adjustments until correct, see
fig 70.
Fig 70
Butterfly knob
12. Slide the fence (29) near the blade but not touching, tighten
the butterfly knobs, see fig 66-67. Note: check that the fence
does not come into contact with the riving knife.
13. Locate the fence distance stop (27). Loosen the clamping
handle, slide the assembly into the ‘T’ slot to the opposite end
of the fence (29) and secure in place, see fig 68-69.
Cabinet stand storage doorDistance stop (27) with micro adjusting wheel (a)
Fence mitre scale, pointer
and clamping handle
Table stop pin knob, engage to
prevent the table from sliding
off the carriage assembly
Fence mitre adjusting screw stops for -45˚ to +45˚
28
Hold down clamp assemblySliding carriage stop,
prevents the sliding table
from coming off the carriage
21
Page 22
SET UP AND ADJUSTMENT
The Riving Knife
1. Raise the saw blade to its highest point and remove the saw
blade crown guard (K) and the table insert, place safely aside,
see fig 71-72.
Fig 71-72
K
H
Setting the Rip Fence & Scale
MAKESURE THE BLADE IS SQUARE TO THE
TABLE AND THE FENCE IS SQUARE TO THE
BLADE!
The fence scale does not come pre-mounted to the fence
rail and needs to be stuck in place. NOTE: Before sticking
the scale down make sure the table and fence assembly is
square to the blade. Follow the instruction below.
1. Remove the crown guard (K) and rip fence extension (F) and
‘T’ bolts and place safely aside. Line up the fence (E) with the
edge of the tables ’T’ slot and press down the locking handle,
see fig 75-76.
Fig 75-76
E
2. Using the spanner loosen the riving knife (H) and check that
the tip of the knife has a clearance of 3-8mm between the
blade. Adjust the four grub screws to the opposite side of the
clamping plate to align the riving knife with the blade. Tighten
the nuts to secure the riving knife in place. NOTE: Check that
the riving knife is parallel to the saw blade by placing the
fence up against them, see fig 73-74.
Fig 73-74
3-8mm
Riving knife (H)
‘T’ Slot
2. Check the fence is parallel with the ‘T’ slot, if adjustment is
required loosen the four Hex screws on either side of the fence
assembly and adjust the fence until it’s in line, see fig 77,
re-tighten the Hex screws.
Fig 77
H
Grub screws
22
Page 23
Fig 78
3. Place the fence assembly up against the blade and lock in
place, see fig 78.
4. Using a pencil draw a line on the fence rail to mark the
postion, see fig 79.
Fig 79
SET UP AND ADJUSTMENT
Pointer position
pencil mark
5. Use a steel rule or vernier measure the distance between the
pointer & pencil line, remove the fence assembly & mark the
second position on the fence rail, see figs 80-81-82.
Fig 80-81-82
Vernier
Pointer
6. Locate the scale strip and peal off the backing, line-up the
scale’s ‘Zero’ line with pencil line’s pointer and carefully stick
down the scale strip, see 83-84.
Fig 83-84
Scale ‘Zero’ line
Pointer position
pencil mark
Pencil line
23
Continues over...
Page 24
SET UP AND ADJUSTMENT
Magnifing Class Pointer
set to ‘ZERO’
7. Trim any excess material from the end of the fence rail, see
fig 85.
Fig 85
8. Replace the fence assembly and place against the blade. The
magnifying glass pointer should read ‘Zero’ on the fence rail
scale, see fig 86-87.
‘Zero’ pointer
Rip Fence Extension
The rip fence extension can be repositioned from the vertical
to a horizontal position for guiding thin pieces through. Loosen
the two butterfly knobs holding the fence extension, remove,
lay the fence extension down in the horizontal position and
remount the fence extension as before, see fig 89-90. Move
the extension down until the end face is centred with the
blade and tighten the two butterfly knobs.
Fig 89-90
Fig 86-87-88
24
Page 25
Adjusting the Cutting Height
Release the clamping knob, adjust the blade height with the
rise and fall operating wheel, see fig 91, so that the blade teeth
are protruding through the work piece.
SET UP AND ADJUSTMENT
Saw pivot scale
45˚
Fig 91
Clamping knob
Adjusting the Pivot
Release the locking knob to the centre of the operating wheel
(a) to the side of the saw assembly and turn clockwise to pivot
the saw to a maximum of 45˚ degrees, indicated on the scale,
see fig 92-93-94.
Fig 92-93-94
a
25
Page 26
OPERATING INSTRUCTIONS
NOTE: BEFORE USING YOUR SAW, GO
ROUND AND MAKE SURE EVERYTHING
IS SECURE, FASTENED DOWN, THAT ALL
TOOLS ARE CLEARED AWAY FROM THE
WORK AREA!
CHECK: THE BLADE FOR SHARPNESS,
MISSING TEETH, RESIN BUILD UP ETC.,
CLEAN IF NECESSARY. CHECK THE BLADE
IS SECURELY CLAMPED IN PLACE (I.E. NOT
LOOSE)!
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
N
NOTE: Secure larger pieces of timber to
the table by using the hold down clamp.
Cutting Narrow Pieces
Use the small flat surface of the rip fence extension (F) to cut
thin timber narrower that 120mm, note: use a push stick.
The Optional Mitre Fence
The mitre fence (32) can be mounted on either side of the saw
blade in the two 19mm ‘T’ slots, pre machined into the cast iron
table. The mitre fence can be angled from 90˚ to 45˚ degrees,
see fig 98-99-100.
Fig 98-99-100
CONNECT THE SAW TO
THE MAINS SUPPLY!
Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to
ensure everything is O.K. If everything is satisfactory, the table
saw is ready for use.
Feeding the Work by Hand
Start up the saw, wait until it has reached full speed and slowly
feed the timber through using both handles, (making sure to
keep your hands well clear of the blade and using a push stick
for small pieces), until the timber is behind the riving knife.
Switch off the saw, wait until the blade has come to a complete
stop and remove the timber, see fig 95-96-97.
Fig 95-96-97
HOLD THE
WORK FIRMLY
32
THE BLADE IS SET
AT AN ANGLE
LESS THAN 90˚
DEGREES FOR
BEVEL CUTS
BLADE GUARD
26
LOCK THE MITRE
FENCE AND HOLD
THE WORK FIRMLY
Page 27
DISCONNECT THE MACHINE
FROM THE MAINS SUPPLY!
CHANGING THE SAW BLADE
Fig 105-106-107-108
1. Raise the saw blade to its highest point, remove the saw
blade crown guard, remove the five cross head screws that
secure the table insert, place carefully aside and remove the
table insert, see fig 101-102.
Fig 101-102
2. Turn the saw until the locking bar hole (a) is visible and insert
the blade locking bar (O) into the hole, see fig 103-104.
Fig 103-104
P
O
b
a
O
3. Hold the locking bar (O) undo and remove the nut using
the 24mm spanner (P), see fig 105-106. Remove the saw plate
washer (b) and the saw blade and place to one side, see fig 107-
108.
4. Give the interior of the machine, the dust extraction
channels, etc. a thorough clean. Check the new blade for
damage, missing teeth, sharpness etc. Fit the new blade, ensure
that the teeth are pointing towards the front of the machine.
Put the saw plate washer onto the shaft and replace the ‘Nut’
Teeth forward
until finger tight and check the saw is correctly seated.
5. Tighten up the ‘Nut’, using the blade locking bar (O) to hold
the shaft steady. Check the riving knife is aligned with the saw
blade, and correctly positioned. Replace the table insert and
secure with the cross head screws. Replace the crown guard.
When everything is satisfactory, turn the saw blade once by
hand to check it doesn’t foul anywhere.
6. Reconnect the machine to the mains supply. Give the
machine a ‘quick’ burst (i.e. quick ON-OFF) check to ensure
everything is O.K. If everything is satisfactory, continue to use
the machine.
27
Page 28
MAINTENANCE
Fig 109-110
1. Keep the saw as clean and free from saw dust build up as is
practical. Periodically, remove the saw gullet by removing the
side access panel to the side of the machine and undo the two
Hex screws on either side of the gullet, see fig 109-110. Vacuum
out and clean out the saw box and the extraction housing.
Remove any resin build up in the saw box, using a proprietary
resin cleaner.
2. Clean the threaded drive shafts of the rise and fall and tilt
mechanisms, see fig 111. At the same time check the belt drive,
i.e. the belt is not ‘glazing’ with resin build up, likewise with
the pulley wheels. Check the belt tension, see fig 112. If the belt
is becoming slack, loosen the motor Hex bolts and push the
motor down, see fig 113. Re-tighten the Hex bolts.
Fig 111-112-113
Motor Hex bolts
3. Check the saw blade regularly for chipped, missing, damaged
teeth etc. and remove any resin build up from the blade, riving
knife etc, see fig 114.
Fig 114
4. If you have finished using the saw bench, clean above and
below the work table, wipe the saw bench over. If the saw is not
going to be used for a period of time, use ‘Ambersil Dry PTFE
Film Antistick’, spray, code 952137 over the work table, blade, tilt
and rise and fall screw threads and place a dust sheet over the
saw bench.
28
Page 29
107712 AW216TS Basic Table Saw Diagram A
EXPLODED DIAGRAMS/LISTS
29
Continues over...
Page 30
EXPLODED DIAGRAMS/LISTS
107712 AW216TS Basic Table Saw Diagram A
No.Description
1Adjusting Thread Rod
2Locking Knob
3Semi-circle key 3x16
4Angel Connection Knob
5Stop A
6Nut of Adjusting Thread Rod
7Mounting Seat
8Stop Collar
9Cir-clips for Shaft D=20
10Worktable
11Hex.Socket Set Screw M8 x 10
12Mounting Base A
13Hex.Socket Set Screw with Flat Point M10 x 50
14Hex.Nut M10
15Machine body
16Front Panel
17Switch
18Mounting Base B
19Hex.Bolt M8 x 20
20Flat Washer 8mm
21Spring Washer 8mm
22Hex.bolt M8 x 30
23Left Panel
24Right Panel
25Cross Recessed Pan Head Screw M6 x 12
26Handwheel
27Cross Recessed Socket Screw M5 x 12
28Cablegland M14
29Rotating Scale
30Blade Guard
31Tie-in B
32Tie-in A
33Table Insert
34Hex.Socket Set Screw M8 x 8
35Flat Washer 10mm
36Flat Washer 6mm
37Cross Recessed Pan Head Screw M5 x 20
38Hex.Nut M5
39Flat Washer 5mm
40Dust Collection Tube Inside the Machine
41Neck Chain
42Dust Collection Tube
43Cross Recessed Pan Head Screw M4 x 15
44Spring Washer 4mm
45Flat Washer 4mm
46Hex.Nut M4
47Cross Recessed Pan Head Screw M4 x 6
48Hex.Socket Set Screw M4 x 5
49Extension Table
50Front Rail
51Right End Captor Front Rail
52Left End Captor Front Rail
53Taping Screw ST4.2 x 10
54Hex.Bolt M8 x 16
55Tube Support
56Locking Guard Guard
57Adjusting Handle
58Rotating Bracket
59Housing Knob
60Shaft Base
61Motor
62Motor Pulley
63Hex. Socket Cap Head Bolt M8 x 30
64Multi-Grooves Belt
65Saw Blade
66Saw Blade Sleeve
67End Bush of Arbor Shaft
68Cross Recessed Socket Screw M6 x 20
69Arbor Shaft Bush
70Spring Pin 6
71Arbor Shaft Bush
72Bearing 6203
73Arbor Shaft
74Blade Pulley
75Nut M16
76Flat Key 5 x 20
77Riving Knife Bracket
78Outer Blade Washer
79Hex. Socket Cap Head Bolt M10 x 30
80Rotating Block
81Cross Recessed Socket Screw M6 x 15
82Shaft
83Thin Nut M16 x 1.5
84Dust Collection Cover
85Hex.Bolt M10 x 40
86Pointer Block
87Pointer
88Locking Knob
89Height Adjusting Thread Rod
90Stop Collar B
91Pull-Rod Shaft
92Connection Rod of Riving Knife Bracket
93Pressing Plate of Riving Knife
94Hex. Socket Cap Head Bolt M8 x 20
95Riving Knife
96Hex. Socket Cap Head Bolt M5 x 12
97Hex.Bolt M8 x 40
98L shape Fence
99Scale Rail Housing
100Rip Fence
101Eccentric Wheel
102Locking Shaft
103Locking Knob
104Locking Spring Plate
105Locking Nut Board
106Fence Plate
107Right End Cap for Rail Housing
108Left End Cap for Rail Housing
109Screw Guide
110Hex. Socket Cap Head Bolt M6 x 16
111Scale Indicator
112Circle Ring
113Hex.Socket Bolt M6 x 12
114Front End Cap for Fence
115Rear End Cap for Fence
116Supporting Plate
117Locking Screw
118Wing Nut
119Big Washer 6mm
120Key 6 x 20
121Mitre Gauge Base
122Self-Locking Nut M6
123Hex.Pan Head Bolt M6 x 20
124Bush
125Mitre Gauge Guide Rod
126Block Indicator
127Set Screw M6 x 12
128Stop Pin
129Stop Spring
130Brass Knob
131Scale / Gauge
132Mitre Gauge Knob
133Washer
134Cross Recessed Socket Screw M5 x 10
135Hex.Socket Set Screw M6 x 6
136Spring Washer
137Bottom Panel
138Levelling Foot
139Hex.Nut M8
30
Page 31
104930 AW216TS Optional Sliding Table Kit Diagram B
EXPLODED DIAGRAMS/LISTS
31
Continues over...
Page 32
EXPLODED DIAGRAMS/LISTS
104930 AW216TS Optional Sliding Table Kit Diagram B
No.Description
1Mounting Bracket
2Mitre Guage
3Scale Mount
4Wing Nut
5Bolt Guide
7Locating Bracket
8Locating Plate
9Scale
11Stop Shaft
12Knob-Lever
13Spring Stop Shaft
14Shaft Roller Wheel
15Bush Roller Wheel
16Roller Wheel
17Hex.Bolt M8 x 20
18Teeth shape washer 8mm
19Hex.Nut M10
20Washer 10mm
21Hex. Socket Set sSrew M6 x 6
23Hex.Bolt M6 x 15
24Hex.Bolt M6 x 55
25Cross Recessed Pan Head Screw M5 x 30
26Hex.Nut M6
27Self-Locking Nut M6
29Hex.Nut M5
30Sliding Table
34Cross Cut Fence
35End Cap Cross Cut Fence
36Taping Screw ST4.2 x 10
37Step Bolt
38Stud Hold Down
39Arm Hold Down
40Handle Hold Down
41Eccentric Hold Down
42Pin Hold Down
43Cir-Clips for Shaft 8mm
44Washer 12mm
45Cir-Clips for Shaft 12mm
46Stud Hold Down
47Disc Hold Down
48Spring Hold Down
49Hex.Nut M12
50Hex. Socket Cap Head Bolt M5 x 12
51Washer 5mm
52Star-Type Knob Hold Down
53Ratchet Lever
54Flip Stop
55Hex.Socket Set Screw M5 x 5
56Stud Hold Down
57Flip Stop Base
58Knurled Knob
59Screw Guide
60Spring Flip Stop
61Ratchet Lever Flip Stop
62Step Bolt M6 x 35
63Spacer Ratchet Lever
66Sliding Rail
67End cap,sliding rail
68Rubber Bush
69Hex. Socket Cap Head Bolt M8 x 16
70Washer 8mm
71Hex.Nut M8
72Carriage
73Carriage Sliding Rail
74Hex. Socket Cap Head Bolt M10 x 20
75Flat end set screw M10 x 50
76Treaded Adjuster
77Washer 8mm
78Spring Washer 8mm
79Hex.Socket Set Screw M8 x 15
80Hex.Socket Set Screw M6 x 35
81Washer 6mm
32
Page 33
104932 AW216TS Optional Cabinet Stand Diagram C
EXPLODED DIAGRAMS/LISTS
No.Description
1Right Panel,Cabinet Stand
2Left Panel, Cabinet Stand
3Rear Panel,Cabinet Stand
4Sidelong Support Front Panel
5Hex. Socket Cap Head Bolt M8 x 16
6Levelling Foot
7Front Panel, Cabinet Stand
104931 AW216TS Optional Floor Stand Diagram D
8Washer 8mm
9Hex.Nut M8
10Spring Washer 8
11Cross Recessed Pan Head Screw M6 x 12
12Access Door, Cabinet Stand
13Ratchet Lever
14Internal Shelf
15Hex.Bolt M8 x 16
No.Description
1Stand Leg
2Upper Long Bracket Stand Leg
3Upper Short Bracket Stand Leg
4Lower Long Bracket Stand Leg
5Lower Short Bracket Stand Leg
6Levelling Foot
8Hex.Bolt M8 x 20
9Hex.Nut M8
10Washer 8mm
11Spring Washer 8mm
33
Continues over...
Page 34
EXPLODED DIAGRAMS/LISTS
107713 AW254TS Basic Table Saw Diagram A
34
Page 35
107713 AW254TS Basic Table Saw Diagram A
EXPLODED DIAGRAMS/LISTS
No.Description
1Motor Pulley
2Pulley
3Motor
4Shaft Base
5Saw Blade Sleeve
6Arbor Shaft Bush
7End Bush of Arbor Shaft
8Arbor Shaft
9Bearing 6203
10Outer Blade Washer
11Arbor Shaft Bush
12Hex.Socket Cap Head Bolt M8 x 30
13Washer 8
14Spring Washer 8
15Cross Recessed Socket Screw M6 x 20
16Hex.Socket Cap Head Bolt M10 x 30
17Multi-Groove Belt
18Saw Blade
19M16 Nut
20Rotating Bracket
21Connection Rod of Riving Knife
22Riving Knife Bracket
23Machine Body
24Table Insert
25Rotating Block
26Tie-in B
27Tie-in A
28Saw Blade Guard
29Extension Table
30Adjusting Thread Rod Nut
31Stop Collar
32Stop A
33Mounting Seat A
34Angel Connection Knob
35Locking Knob A
36Adjust Thread Rod
37Semi-Circle Key 3 x16
38Front Panel
39Mounting Seat B
40Height Adjusting Thread Rod
41Hand Wheel
42Right Panel
43Left Panel
44Bottom Panel
45Switch
46Pointer Block
47Washer 6mm
48Blade Guard
49Riving Knife
50Motor Shaft
51Thin Nut M16 x1.5
52Stop B
53Locking Knob B
54Tube Support
55Rear Extension Table
56Step Screw
57Big Washer 10
58Height Adjusting Gear
59Mounting Base A
60Mounting Base B
61Pressing Plate Riving Knife
62Washer 10
63Hex.Recessed Socket Screw M8 x 20
64Pull-Rod Shaft
65Hex.Recessed Socket Screw M6 x 15
66Motor Pad
67Cir-Clips for Shaft D=20
68Hex.Bolt M6 x 25
69Spring Washer 6
70Hex.Recessed Socket Screw M5 x 12
71Hex.Bolt M8 x 25
72Hex.Bolt M8 x 16
73Hex.Socket Cap Head Screw M8 x 20
74Hex.nut M8
75Cross Recessed Pan Head Screw M5 x 20
76Hex.Nut M5
77Washer 5
78Ratchet Lever
79Bolt,blade guard
80Cross Recessed Socket Screw M6 x 15
81Hex.Socket Cap Head Screw M6 x 12
82Hex.Socket Set Screw M8 x 8
83Cross Recessed Pan Head Screw M4 x 6
84Washer 4
85Hex.Nut M4
86Spring Washer 4
87Cross Recessed Pan Head Screw M4 x 15
88Hex.Bolt M8 x 20
89Hex.Nut M10
90Levelling Foot
91Cross Recessed Pan Head Screw M6 x 12
92Front Rail
93Left End Cap Front Rail
94Right End Cap Front Rail
95Scale Front Rail
96Taping Screw ST4.2 x 10
97Rip Fence
98Front End Cap Rip Fence
99Screw Guide
100Rear End Cap Rip Fence
101Scale Rail Housing
102Locking Nut Board
103Hex.Socket Cap Head Bolt M6 x 16
104Locking Spring Plate
105Locking Knob
106Eccentric Wheel
107Locking Shaft
108Scale Indicator
109Left End Cap Scale Rail Housing
110Right End Cap Scale Rail Housing
111Circle Ring
112Supporting Plate
113Dust Collection Tube
114Rip Fence
115Wing Nut
116Big Washer 6
117Locking Screw
118Neck Chain
119Dust Collection Tube Inside The Machine
Body
120Cableland M14
121Cross Recessed Pan Head Screw M5 x 8
122Spring Pin 6
123Key 5 x 20
124Worktable
125Scale Table Rotation
126Hex.Socket Cap Head Bolt M8 x 16
128Pointer
129Stop Collar
130Fence Plate
35
Continues over...
Page 36
EXPLODED DIAGRAMS/LISTS
106805 AW254TS Optional Sliding Table Kit Diagram B
36
Page 37
106805 AW254TS Optional Sliding Table Kit Diagram B
EXPLODED DIAGRAMS/LISTS
No.Description
1Mitre Gauge
2Scale Mount
3Wing Nut
4Bolt Guide
5Locating Bracket
6Locating Plate
7Scale
8Stop Shaft
9Knob-Lever
10Spring Stop Shaft
11Shaft Roller Wheel
12Bush Roller Wheel
13Roller Wheel
14Hex.Bolt M8 x 20
15Teeth Shape Washer 8mm
16Hex.Nut M10
17Washer 10mm
18Hex.Socket Set Screw M6 x 6
19Hex.Bolt M6 x 16
20Hex.Bolt M6 x 55
21Cross Recessed Pan Head Screw M5 x 30
22Hex.Nut M6
23Self-Locking Nut M6
24Hex.Socket Cap Head Bolt M5 x 15
25Hex.Nut M5
26Cross Cut Fence
27End Cap Cross Cut Fence
28Taping Screw ST4.2 x 10
29Step Bolt M6 x 45
30Stud Hold Down
31Arm Hold Down
32Handle Hold Down
33Eccentric Hold Down
34Pin Hold Down
35Cir-clips for Shaft 8mm
36Washer 12mm
37Cir-clips for Shaft 12mm
38Stud Hold Down
39Disc Hold Down
40Spring Hold Down
41Hex.Nut M12
42Hex. Socket Cap Head Bolt M5 x 12
43Washer 5mm
44Star-Type Knob Hold Down
45Ratchet Lever
46Flip stop
47Hex Socket Set Screw M5 x 5
48Stud Hold Down
49Flip Stop Base
50Knurled knob
51Screw Guide
52Spring,flip stop
53Ratchet Lever Flip Stop
54Step Bolt M6 x 35
55Spacer Ratchet Lever
56End Cap Sliding Rail
57Rubber Bush
58Hex. Socket Cap Head Bolt M8 x 16
59Washer 8mm
60Hex.Nut M8
61Carriage
62Hex. Socket Cap Head Bolt M10 x 20
63Hex. Flat End Set Screw M10 x 50
64Washer 8mm
65Spring Washer 8mm
66Hex.Socket Set Screw M5 x 5
67Big Washer 6mm
68Mounting Bracket
69Sliding Rail
70Left Carriage Sliding Rail
71Right Carriage Sliding Rail
72Felt Pad
73Dust Guard Plate
74Press Plate Felt
75Treaded Adjuster
76Cross Recessed Pan Head Screw M4 x 8
77Sliding Table
37
Continues over...
Page 38
EXPLODED DIAGRAMS/LISTS
106806 AW254TS Optional Floor Stand Diagram C
No.Description
1Stand Leg
2Upper Long Bracket Stand Leg
3Upper Short Bracket Stand Leg
4Lower Long Bracket Stand Leg
5Lower Short Bracket Stand Leg
6Levelling Foot
8Hex.Nut M8
9Washer 8mm
10Hex.Bolt M8 x 16
106806 AW254TS Optional Cabinet Stand Diagram D
No.Description
1Hex.Socket Cap Head Bolt M8 x 16
2Left Panel Cabinet Stand
3Internal Shelf
4Washer 8
5Rear Panel Cabinet Stand
6Ratchet Lever
7Self-Locking Nut M8
8Access Door Cabinet Stand
9Right Panel,Cabinet Stand
10Hex.Nut M8
11Levelling Foot
12Hex.Socket Cap Head Bolt M6 x 12
13Washer 6
14Sidelong Support Front Panel
15Front Panel Cabinet Stand
38
Page 39
WIRING DIAGRAM
39
Page 40
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
EU Countries Only
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
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