Axminster AW10BSB2, AW12BSB2 User Manual

AW10BSB2,AW12BSB2 Saw Bench
Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
www.axminster.co.uk
The Axminster AW10BSB2 and AW12BSB2 Saw Benches are robust machines, constructed largely from cast iron and heavy gauge steel. The 254mm or 315mm blades give a choice of cutting depth of 75mm or 100mm, and are amply powered by a 2.2kW or 3kW 1ph induction motors. The cast iron table gives great strength and rigidity as well as providing a smooth working surface. A full length rip fence, locks onto rails at the front and back of the table, and is also equiped with a micro positioning adjustment ensuring straight rip cuts. A mitre fence slides in a T slot groove in the table either side of the blade. Both the blade height and tilt controls are conveniently located and lock in position. A pressed steel rear feed­off table is also supplied. Dust extraction is provided on both the crown guard and under the blade for efficient dust control, a 1,000 m3/hr extractor is recommended. As supplied, these machines are compact in size but ready for work in the home or light trade workshop. Further options are available. 1, a kit of two cast iron extension tables that can be fitted either one each side or both to the right of the blade, complete with longer fence rails, and 2, a fully functioning sliding table kit to allow large board materials to be cut. When both options are fitted this saw bench becomes a very useful machine for most jobs in the workshop.
Code: 951537 AW10BSB2 Code: 951540 AW12BSB2
Code: 951539
AW10BSB2 AW12BSB2
Table Extension Set
Code: 951538 AW10BSB2 Code: 951541 AW12BSB2
Setup 1
Setup 2
Code: 718652 AW10BSB2 Code: 718653 AW12BSB2
Sliding Table Kit
Saw Bench Package
Index of Content
02
Index of Contents..............................................................................................................................................02-03
Declaration of Conformity.................................................................................................................................... 03
Parts Index..................................................................................................................................................... 04-05-06
General Instructions for 230V Machines...................................................................................................06-07
Specification.............................................................................................................................................................. 08
Initial Assembly
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
Saw Body Assembly................................................................................................................................... 09-10-11
Fitting Hand Wheels..........................................................................................................................................11-12
Fitting Kick Plate.......................................................................................................................................................12
Saw Guard Assembly................................................................................................................................. 12-13-14
Mitre Fence Assembly............................................................................................................................................ 16
951537 10" and 951540 12" Saw Bench (Box 2of 2)
Rip Fence Assembly..........................................................................................................................................14-15
Micro-Adjuster Assembly...................................................................................................................................... 15
Rip Fence Extension ...............................................................................................................................................16
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2) and (Box 2 of 2)
Setup 1.................................................................................................................................................................. 17-18
Setup 2.................................................................................................................................................................. 18-19
951539 10" and 12" Sliding Table Kits (Box 1 of 2) and (Box 2 of 2)
Mounting Bracket/Adjuster Block Assembly...........................................................................................20-21
Slide Rail and Table Assembly.......................................................................................................................21-22
Mitre Angle Rip Fence Assembly................................................................................................................. 22-23
Setting the Machine
Setting the Table...................................................................................................................................................... 24
Setting the Sliding Tables.........................................................................................................................24-25-26
Setting the Angle Fence to the Saw Blade...............................................................................................27-28
Setting the Rip Fence............................................................................................................................................. 28
Setting the Mitre Fence......................................................................................................................................... 29
Checking the Belt Tension..............................................................................................................................29-30
Specific Instructions/Precautions for the Saw Bench.......................................................................... 30-31
Operating Instructions........................................................................................................................................... 31
Illustration and Parts Description....................................................................................................... 32-33-34
Changing the Saw Blade.................................................................................................................................35-36
Maintenance..............................................................................................................................................................36
Wiring Diagram........................................................................................................................................................ 37
Page No.
Index of Contents
03
Parts Breakdown/List for the 10/12" Saw Bench................................................................................... 38-46
Diagram A (Saw Bench Assembly)..............................................................................................................38-39
Diagram B ( Saw Bench Table and Extension Tables Assembly)......................................................40-41
Diagram C (Mitre Fence Assembly)...................................................................................................................42
Diagram D (Saw Mechanism Assembly)...................................................................................................43-44
Diagram E (Rip Fence Assembly).......................................................................................................................45
Diagram F (Sliding Table Assembly).................................................................................................................46
Notes.............................................................................................................................................................................47
Copied from CE Certificate
The undersigned, F. Nispel authorised by
Laizhou Fulin Machinery Co., Ltd.No. 275 Wenquan East Road Laizhou, Shandong 261400 P.R. China declares that this product:
Model number
MJ2325D/MJ2330D Table Saw
manufactured by Laizhou Fulin Machinery Co. is in compliance with the following standards or standardisation documents inaccordance with Council Directives
EN 61000-3-3: 1995+A1 EN 55014-2: 1997+A1 EN 61000-3-2: 2000 EN 55014-1: 2000+A1
WARNING!
Under no circumstances should
CHILDREN be allowed in work areas
IT IS RECOMMENDED THAT YOU WEAR EAR PROTECTION
WHEN USING THIS MACHINE
Warning
The symbols below advise that you follow the correct safety procedures when using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
Keep hands away
from moving parts
and cutting area
Foot protection should be worn
Two man assembly
Parts Index
04
Model Number: MJ2325D/MJ2330D
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
1 off: Saw Table on upper chassis (with motor, table insert, saw blade & NVR Switch fitted)
2 off: Side Panels & Front & Back Panels
4 off: Lower Leg Columns
1 off: Kickplate with four pre-drilled holes
1 off: Dust Extraction Moulding 100mm
1 off: Dust Extraction Hose 100mm
Bag Containing:
4 off:M6 x 15mm Phillips s crews, washers/nuts
4 off: M8 x 20mm Bolts, washers and nuts
20 off: M8 x 16mm Bolts, washers and nuts
1 off Extention Table
2 off: Extention Table Support Brackets
2 off: Clamping Plates with pre-drilled holes
Bag Containing:
8 off: M8 x 20mm Caphead Bolts and washers
2 off Hand Wheels with M5 x 12mm grub screws and locating keys
1 off: Mitre Fence and Mitre Fence Extension with clamping screw knobs
1 off: Mitre Fence Steel Plate with pre-driled holes
1 off: Saw Guard with Phillips screw/nut and coach bolt/knob
1 off: Riving knife
1 off: M6 x 40mm Coach bolt and knob
2 off: 125mm and 50mm Jubilee Clips
1 off: 30mm hose
Bag Containing:
1 off: Tommy Bar
1 off: Spanner for (Changing the Blade)
1 off: Push stick
Bag Containing:
2 off: 13/17mm Spanners
Allen Keys: 3,4,5,6 and 18mm
1 off: Instruction Manual
1
2
3
3A
4
4A
5
5A
5B
5C
6
7
8
9
9A
10
11
12
13
14
15
16
17
18
18A
18B
18C
19
19A
19B
Parts Index
05
951537 10" and 951540 12" Saw Bench (Box 2 of 2)
1 off: Rip Fence Assembly (partially assembled)
1 off: Rip Fence Extension
1 off: Short Rip Fence (front rail)
1 off: Short Rip Fence (back rail)
Bag Containing:
2 off: ‘T’ bolts M6 x 70mm and M6 knobs
6 off: M8 x 25mm Square bolts, washer and nuts
2 off: Plastic Capping Plates (for ends of the rip fence mounting bracket)
2 off: Plastic Capping Plates (for ends of front rip fence rail)
8 off: 4mm Round head self tapping screws
1 off: Micro Adjuster Assembly
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2)
2 off: Extension Tables with M8 x 25mm ‘T’ bolts, washers and nuts
1 off: Table support leg
1 off: Threaded rubber foot
Bag Containing:
8 off: M8 x 30mm bolts, washers and nuts
2 off M8 x 20mm bolts washers and nuts
951538 10" and 951541 12" Table Extension Kits (Box 2 of 2)
1 off: Long Rip Fence (front rail)
1 off: Long Rip Fence (back rail)
1 off: Measuring scale extension label
951539 10" and 12" Sliding Table K its ( Box 1 of 2)
2 off: Sliding Table Mounting Brackets
2 off: Steel Clamping Plates (for Mounting brackets)
1 off Work Clamp and Tool Post
1 off: Sliding Table Assembly
Bag Containing:
6 off: M10 x 19mm Hex bolts (for table adjustment)
951539 10" and 12" Sliding Table kits ( Box 2 of 2)
1 off: Sliding Table Rail Assembly
1 off: Mitre Angle Rip Fence Assembly
20
21
22
23
24
24A
24B
24C
24D
24E
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
40A
50
51
Continues Over....
Parts index
General Instructions for 230V Machines
06
951539 10" and 12" Sliding Table kits ( Box 2 of 2)
Mitre Angle Rear Quadrant (with lift and shift handle)
Table Fence Mounting Casting
Mitre Angle Rip Fence
2 off: Height Adjusting Blocks
1 off: Distance Stop (with lift and shift handle)
51A
51B
51C
52
53
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
Good Working Practices/Safety
WARNING!
KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN
Primary Precautions
Primary Precautions
The machines are supplied with a moulded 16 Amp plug (AW10BSB2) and 16 Amp plug (AW12BSB2) with a 3 core power cable. Before using the machine inspect the cable and the plug to make sure that neither are damaged. If any damage is visible, have the damaged item inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is preferable to
use an 'unbreakable' type that will resist damage on site. Only use a 16 Amp plug, (AW10BSB2) and 16 Amp plug (AW12BSB2) and make sure the cable clamp is tightened securely. Fuse as required. If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine.
The machine is not designed for sub-aqua operation, do not use when or where it is liable to get wet. If the machine is to be used outside and it starts to rain, stop work and move it inside. If machine has got wet; dry it off as soon as possible, with a cloth or paper towel.
DO NOT use 230V ac powered machines anywhere within a site area that is flooded or puddled, and do not trail extension cables across wet areas.
KEEP the machine clean; it will enable you to more easily see any damage that may have occurred.
CLEAN the machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause
damage to any plastic parts or to the electrical components.
KEEP the work area as uncluttered as is practical, this includes personnel as well as material.
General Instructions for 230V Machines
07
UNDER NO CIRCUMSTANCES SHOULD CHILDREN
BE ALLOWED IN WORK AREAS
t is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable. Once you are ready to commence work, remove any tools used in the setting operations and place safely out of the way. Re-connect the machine. It is also recommended that you use switched supply outlets.
Carry out a final check e.g. check the cutting tool, drill bit, saw blade etc., is securely tightened in the machine, check you have the correct speed and function set, check that the cutting path of the timber is unobstructed, etc.
Most machines these days are fitted with NVR contact switches so that machines cannot remain inadvertently switched 'ON'. However, it is a good habit to train yourself to check that the machine is not 'switched on' prior to connecting the mains supply, in case you happen to be using one of the older machines.
Make sure you are comfortable before you start work, balanced, not reaching etc.,
If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc., If the work operation appears to be excessively noisy, wear ear-defenders. If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being caught
up in the rotating parts of the machine, likewise, consideration should be given to the removal of rings and wristwatches, if these are liable to be a 'snag' hazard. Consideration should also be given to non-slip footwear, etc.
DO NOT work with cutting or boring machines of any description if you are tired, your attention is wandering or you are being subjected to distraction. A deep cut, a lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases. There are very expensive, very specialised machines for working in these areas,
THIS IS NOT ONE OF THEM.
CHECK that cutters, drills, blades etc., are the correct
type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.
If possible always fit dust extraction to machines that are producing high rates of sawdust, shavings, chips etc.
Above all, OBSERVE.... make sure you know what is
happening around you, and USE YOUR COMMON
SENSE.
REMEMBER, YOU ARE ULTIMATELY RESPONSIBLE FOR YOUR OWN SAFETY THIS MACHINE IS DESIGNED TO CUT TIMBER AND TIMBER DERIVATIVE PRODUCTS. DO NOT USE FOR ANY OTHER MATERIALS.
08
Specification
Axminster No.
Rating: Power: Blade Dia/Bore: Blade Tilt: Max Depth of Cut @ 45˚: Max Depth of Cut @ 90˚: Max Width of Cut with Fence:
Max Ripping Width:
Table Size: Table Height: Table Size with Extensions: Dust Extraction Outlet: Overall L x W x H: Weight:
AW10BSB2
AW12BSB2
951537-718652 951540-718653
LIght Trade 230V 50Hz 2.2kW 254 x 30mm 0-45˚ 75mm 60mm 840mm (with optional table extensions) 990mm (with optional table extensions) 800 x 560mm 845mm 800 x 1,170mm 100mm 1,170 x 600 x 845mm 184kg
Light Trade 23 0V 50Hz 3kW 315 x 30mm 0-45˚ 100mm 75mm 1,160mm (with optional table extensions) 1,320mm (with optional table extensions) 800 x 600mm 845mm 800 x 1,480mm 100mm 2,030 x 660 x 845mm 215kg
Specification
Please read through the Section entitled Parts identification and Description, this will enable you to more readily identify those parts of the saw to which we will be referring.
951537 10" and 951540 12" Saw Bench Assembly (Box 1 of 2)
Please note. Some of this assembly procedure is best accomplished by two persons. Although the tasks are not impossible, some of the items are heavy and awkward, and a mishandling error could cause injury. Please think about what you are doing, your capabilities and your personal safety. We have added the 'two person symbol' to any operation that we recommend should be a two person task.
You will require: A pozi screwdriver in addition to the tools supplied.
Initial Assembly
09
Unpack all the boxes and check all the components against the "Part’s Index". If any parts or components are missing, please contact our customer services department using the procedures and telephone numbers listed in our catalogue, and you will be dealt with quickly and efficiently.
Please note: that, on occasion, the packing list is not strictly adhered to, please check all the boxes, packets etc, to make sure that all the parts have been accounted.
PLEASE RECYCLE ANY UNWANTED
PACKAGING RESPONSIBLY
Saw Body Assembly
Having unpacked the boxes, put the parts and components where they are readily to hand. Break down the main box by knocking the sides away (be careful of exposed nails etc.), but leave the machine sitting on its pallet. Identify the short rear panel with the dust extraction cutout (2), locate the dust extraction moulding (4) and fit to the panel using the nuts and bolts provided. (See fig 1) (The orientation of the moulding should leave the 30mm outlet pointing upwards i.e. pointing up the long length of the panel). Put the panel aside, and locate the lower leg columns (3) and 4 No. M8 x 20 (5B) bolts, nuts and double washers. Fix the lower legs to the upper legs using a washered bolt through the legs and secure with washer and nut, only turn the nuts
up finger tight at this time. (See fig 2) Locate the extention table (), table support brackets (7), steel clamping plates (8) and 4 No. M8 x 20mm caphead bolts and washers (9A).
PLEASE NOTE: the manufacturer has fitted adjusting bolts to the brackets, these are the faces that back against the legs.
Offer the clamping plates (8) up to the inside face of the legs (3), fasten the brackets using washered bolts (9A) through the bracket and the leg into the clamping plate. Tighten the bolts finger tight only at this time.
Fig 1
Fig 2
2
4
Fig 3
Fig 4
8
7
M8 x 20mm Bolt washer
Initial Assembly
10
Adjusting bolt
Table supporting brackets assembled
Fig 5
Fig 6
9A
Locate the remaining three panels (2) and 20 No. M8x16mm (5C) bolts, nuts and double washers. Take up the rear panel with the dust extraction moulding fitted and fit between the rear legs, using washered bolt through the leg and panel and securing with washer and nut. Again, secure the nuts finger tight only. (See fig 7)
Fig 7
Fig 8
With easy open access, now is a good time to fit the dust extraction hose. Locate the hose (4A) and the two 125mm jubilee clips (16). Stretch the hose out to its full length. Slip the jubilee clips over the ends of the hose, fit the hose to the outlet on the saw box and the dust extraction moulding and tighten the clips to clamp them in place. (See figs 8-9 and 10)
Fit the hose over the dust extraction
moulding and clamp in place
Fit the hose over to the saw box outlet
and clamp in place
Fig 9
Fig 10
Fit the remaining panels to the legs, using the same securing sequence. Wriggle, push, pull, press, lever etc., the legs and the panels into the best alignment with the upper chassis and tighten the nuts and bolts using the spanners provided. (See figs 11-12)
16
4A
Initial Assembly
11
Fig 11
Fig 12
Fig 13
Fig 14
When everything is tightened up, the machine can now be tipped over, towards its blind face until it is resting on the pallet with its legs on the floor. Lift the machine upright. (See figs 13-14)
Blind face
Locate the table and the other 4 No. M8 caphead bolts and washers (9A). Mount the table onto the brackets, Note: that the securing bolts need to feed through the elongated holes in the bracket (7). (the extension table is spaced off the main table to allow clearance for the rear clamping rail and the rip fence). Leave all bolts finger tight at this time.
Fig 15
Fig 16
Elongated holes
7
Locate the two hand wheels (10). Fit the hand wheels onto the shafts for the tilt mechanism drive and the rise and fall mechanism. (See figs 17-18-19-20)
Note: the square key slots on the shafts, align the holding grubscrews with these slots. Tighten securely. Check their security by raising and lowering and tilting the saw blade.
NOTE. Please ensure that the rise and fall LOCK is loosened before operating the mechanism.
Fitting Hand Wheels
Continues Over....
Initial Assembly
12
Drive shaft for the tilt mechanism
Hand wheel for the tilt mechanism
Fig 17
Fig 18
Square key
Fitting hand wheel to the rise and full mechanism
Fig 19
Fig 20
Key slot
Fig 21
Fig 22
Fitting Kickplate
Locate the kickplate (3A) and 4 No: M8 x 16mm bolts and washers (5C), line-up the pre-drilled holes in the kickplate with the threaded holes in the lower leg columns (3) and secure using the bolts and washers. (See fig 21)
10
5C
3A
Saw Guard Assembly
Locate the Riving Knife (14), remove the 5 screws that secure the saw gullet, place both carefully aside. (See fig 22) Raise the saw blade up to its highest point.
NOTE: The mounting plate for the riving knife has been factory set to ensure that the riving knife is aligned with the blade. DO NOT alter the setting bolts.
Initial Assembly
13
Introduce the slot in the riving knife (14) over the two centre line bolts, behind the washers and nip the bolts to just hold the riving knife against the mounting plate. Set the riving knife so it is close to the blade, (gap about 2-3mm if possible). Tighten the clamping bolts securely. (See figs 23-
24) Replace the saw gullet.
Fig 23
Fig 24
14
2.3mm gap
Mounting plate
Locate the saw hood guard (13), the 30mm extraction hose (17) and the 50mm jubilee clips (16). There are two fastenings in the guard, a Phillips screw/nut at the rear and a coach bolt/knob just in front of it. Introduce the phillips screw into the 'L' shaped slot in the riving knife and push it down and back so the screw is locked into the slot. Lower the guard so the clamping bolt fits into the curved slot in the riving knife. (See fig 25-26) Tighten the clamping knob to pinch the guard to the riving knife and hold it in position. (See fig 27)
Fig 25
Fig 26
‘L’ shaped slot
Curved slot
Fig 27
Fig 28
Clamping knob
Push the jubilee clips (16) over the ends of the hose (17), push the hose onto the dust extraction outlet on the guard and the main dust extraction moulding (4) and tighten the clips to hold it in place. (See figs 28-29)
13
17
16
Initial Assembly
14
Fig 29
Fig 30
4
There is no requirement to remove the guard. The profile of the riving knife precludes the use of the saw for slotting or grooving, and the maximum depth of cut can be achieved with the guard in place.
NOTE: The positioning of the extraction hose could be a nuisance if you are cutting big boards, in such a case it is better to remove the hosing from the guard, then there is less risk getting the workpiece snagged and perhaps 'slewing' on the saw.
17
951537 10" and 951540 12" Saw Bench (Box 2 of 2)
Fig 31
Fig 32
Locate the M8 x 25mm SQUARE head bolts washers and nuts (24B). The best way to fit the rails is to introduce the bolts through the holes in the front and rear edges of the tables, hold in position by adding the washer and fitting the nut a couple of turns onto the bolt. (See figs 30-31)
Rip Fence Assembly
Fig 33
Fig 34
Select the front short rip fence guide rail (22), introduce the square head of the furthest right hand bolt into the channel in the extrusion; slide the rail along the front of the machine picking up all the bolt heads as you go along. (See fig 32) Reach under the table edge and lightly tighten all the nuts. (See fig 33) Repeat the process for the back rail (23). (See fig 34)
23
22
24B
Initial Assembly
15
Locate the capping plates for the front rail (24D) and using the self tapping screws (24E), securein place. (See fig 35) Set the front rail in position, remembering that it must be slightly inside the front left hand edge of the main saw table, so that the sliding table does not collide with it. Tighten ONLY the 3 bolts in the main saw table. Repeat the process for the back rail.
Fig 35
Fig 36
Locate the Rip Fence assembly (20),fit the rip fence assembly to the saw by ensuring the clamping lug at the rear of the fence is hooked over the back rail (23), lower the fence and manoeuvre the bracket over the front guide rail (22). (See fig 36)
Micro-Adjuster Assembly
Tighten the Phillips screws securely
Fig 37
Fig 38
Locate the Micro-Adjustor (25) there are two Phillips screws through the adjustor mounting bracket with square nuts on them. Ensure the nuts are undone sufficiently to allow them to slide into the channel in the Rip Fence mounting bracket, position as required, normally slightly to the right of the rip fence, (See figs 37-38) and tighten the screws securely.
25
20
22
Capping plate
Fig 39
Fig 40
Locate the capping plates for the Rip Fence Mounting Bracket (24C) and fit carefully using the self tapping screws. (See figs 39-40)
24C
Initial Assembly
16
Locate the Rip Fence Extension (21), the two M6 x 70mm ‘T’ bolts and M6 knobs (24A). Slot the two ‘T’ bolts into the fence extension recess, see figs 41 and 42. Slot the bolts into the pre-drilled holes in the fence extension and secure in place with the M6 knobs. (See figs 43-44)
Fig 41 Fig 42
Fig 43
Fig 44
Fig 45
NOTE: The rip fence extension (21) can be repositioned to the opposite direction for guiding thin
timber pieces through. (See fig 45)
21
24A
M6 Knob
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
Mitre Fence Assembly
Rip Fence Extention Assembly
Fig 46
Fig 47
11
Locate the Mitre Fence and Extension (11), loosen the clamping screw knobs on the extension and slot each into the slot recesses on the mitre fence, tighten to clamp the extension in place. (See fig 46) Introduce the nose of the bar (12) into the required ‘T’ slot in the main table. (See fig
47)
Note: With the rear extension table fitted it is not possible to push the small mitre fence completely through. However, the travel is such that the fence is able to travel well past the cutting edge of the saw.
12
Initial Assembly
17
THE EXTENSION TABLES ARE VERY HEAVY YOU WILL
REQUIRE A SECOND PERSON TO HELP
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2)
Select one of the extension tables (26), locate four M8 x 30mm hexhead bolts and washers (30). Ensure the table is correctly orientated (the front edge of the table is bevelled). Stand the back end of the table on the floor, close to the front and edge of the main saw table (1), with the underside of the table facing the front of the saw. Lift the table up and introduce a washered bolt through the first hole in the table and screw it into the first threaded hole along the main table edge.
Fig 48
Fig 49
Fig 50
Fig 51
Screw the bolt in until it is almost home. You can now relax the lifting effort. The extension will hang pivoted on the bolt. Carefully lift the bottom end of the extension up until the edges are level and introduce a washered bolt through the rear hole and the last threaded hole in the table edge, screw it almost home. The extension should be hanging approximately in its correct position held by the two bolts. Introduce and almost screw home the other two washered bolts. Using a level, align the top and front edges at the front of the saw, nip the front bolt to hold the extension in place; carefully manoeuvre the rear of the extension to align the two top edges and 'nip' the rear bolt. Check this movement has not disturbed the alignment at the front of the table, if it has, repeat the procedure until the front and top edges are aligned. Tightened all the bolts securely. (See figs 48-49-50 and 51) Repeat using the other extension table (26) for the opposite side of the saw bench (1).
Setup 1
30
26
Continues Over....
Initial Assembly
18
Locate the long Rip Fence (front rail) (33) and (back rail) (34), remove the short rip fence front and back rails (22-23) from the saw bench (1), (follow the instruction on pages 14 and 15, “Rip Fence Assembly” to assemble the long rip fence rails.
NOTE: Make sure the both rip fence rails are parallel to the fair left of the left extension table (26), (See fig 52)
Replace the rip fence assembly (20) on the saw bench (1), as described on page 15.
951537 10" and 191541 12" Table Extension Kits (Box 2 of 2)
The left extension table, with both fence rails parallel to the edge.
Table Extension Kit, (Setup 1) assembled
Fig 52
Fig 53
Setup 2
Fig 54
Fig 55
26
The Left extension table (26) can be repositioned to the end of the right extension table to create a large surface area, in doing so it also freeʼs up the space to attach the sliding table assembly (order no: 951539).
First remove the rip fence assembly (20) and place safely aside, loosen both rip fence rails (33-34) and slide them to the right. Undo the four M8 x 30mm hex bolts and remove the left table. Attach the left table to the right table using the four M8 x 30mm bolts,washers and nuts as before, (WARNING: YOU MUST ENSURE THAT THE NUTS IS FULLY ENGAGED ON THE
BOLTS BY SERVERAL TURNS, BEFORE RELAXING THE LIFTING EFFORT). Tighten all the bolts securely. (See fig 54)
Locate the table support leg (27), the threaded rubber foot (28) and two M8 x 20mm hex bolts, washers and nuts (31). Line up the two middle holes to outside edge of the table with the pre-drilled holes in the support leg bracket (27) and fasten securely using the M8 bolts, washers and nuts. (See figs 55-56)
26
27
Initial Assembly
19
Fig 56
Fig 57
27
Screw the threaded rubber foot (28) on to the end of the support leg (27), until it’s tight. (See fig
57) Unlock the caphead clamping bolt of the support leg and allow the inner section to slide through until the foot is resting on the floor. DO NOT put the leg under tension at this time. 'Nip' up the clamp bolt (See fig 58)
28
Support leg caphead clamping bolt
Replacing both rip fence rails (33-34)
Fig 58
Fig 59
27
Replace both long rip fence rails (33-34) as described on the previous page and replace the rip fence assembly (20) on the saw bench (1), as described on pages 15 and 18.
The Measuring Scale extension label (35) can be used for the different setup configurations. (See fig 60)
Measuring Scale Extension label
Table Extension Kit, (Setup 2) assembled
Fig 60
Fig 61
34
33
35
Initial Assembly
20
951539 10" and 12" Sliding Table Kits (Box 1 of 2) and (Box 2 of 2)
Locate and identify the mounting brackets (36) and the height adjustor blocks (52) (in Box 2 of2). These are mounted on the outside faces of the upper chassis legs. They are anchored against clamping plates (37) that are behind the face of the legs.
NOTE: These clamping plates are 'loose items', each is initially held in place by three M10 x 19mm hex bolts (40A). Unscrew the caphead bolt in the height adjustor block (52), see fig 64, until the recessed hole for the caphead bolt (40A) is clear, fit it through the height adjustor block and screw it back into its position. Screw it almost home. Next fit a caphead bolt through the top hole of the bracket (36), and with the bracket tilted to one side, screw it back into its position. (See figs 62-63 and 65)
Line up the holes in the clamping plate in ready ness for fitting mounting bracket
Mounting plate in position
Fig 62
Fig 63
Unscrew the caphead bolt until the recessed hole is clear
Attaching the mounting bracket (36) to the
side of the saw bench (1)
Fig 64
Fig 65
37
52
36
Caphead bolt
Fit a bolt (40A) through the bottom hole of the bracket, screw it back into its position. Align the adjustor block (52) as near vertical as you can judge and fasten the caphead bolt. Screw the adjusting caphead bolt back through the block until it touches the lower face of the mounting bracket (36). (See fig 66) Nip the securing bolts for the mounting bracket. Fit the other bracket in the same way. NOTE: When screwing the adjusting bolt back through the block, set it to leave the brackets at approximately the same height. (See fig 67)
Unscrew the slide rail assembly lift and shift handles (A) so that the square clamps have plenty of movement.
Mounting Bracket/Adjuster Block Assembly
Initial Assembly
21
Locate the slide rail assembly (50), orientate it so that the longest rail is at the top, and the channels etc., of the extrusion are underneath. Offer it up to the front bracket (36) and introduce the square clamp into the main channel in the extrusion. The two open channels should fit over the guide lands on the bracket face. Slide the assembly forward and repeat the procedure with the rear bracket. Slide the assembly forward until it is set approximately equi-distant about the brackets; tighten the lift and shift lever handles (A) to 'pinch' the slide assembly (50) in place. (See figs 68-69 and 70)
Screw the adjusting caphead bolt back through until it touches the lower face of the mounting bracket (36).
Leave the brackets at approximately the same height.
Fig 66
Fig 67
Unscrew the slide rail assembly lift and shift handles (A) to give the clamps plenty of movement.
Offer up the front bracket (36) and introduce the square camp into the main channel of the slide rail (50).
Fig 68
Fig 69
Fig 70
Fig 71
36
A
B
Square clamps
50
50
Remove the safety stop and the 'rubber buffer ring' (B) at the end of the top rail, place carefully aside. (See fig 71) Locate the clamping plates (C) and clip them to ends of the rail assembly (50) (See figs 71)
Slide Rail and Table Assembly
Initial Assembly
22
Locate the sliding table assembly (39) and manoeuvre the bearing bogies onto the rails (50), slide the table onto the rails and position it safely within the boundary of the table. (See fig 73) Ensure that the initial setting of the slide rail assembly will not cause the sliding table (39) to collide with the main table (1). Replace the buffer ring (B) and the safety stop.
Locate the capping plates (C) for sliding rail and clip them in place
Slide the table onto the rails and position it safely within the boundary of the table.
Fig 72
Fig 73
C
Mitre Angle Rip Fence Assembly
Locate the mitre angle rip fence assembly (51) and mitre angle rip Fence (51C). Remove the clamping handle and washer from the mitre angle rip fence assembly and place safely aside. Undo the two caphead bolts from the sliding table assembly (39) and bolt the mitre angle rear quadrant to the table (51A). (See figs 74-75)
Fig 74
Fig 75
Fig 76
Fig 77
Loosen the two caphead bolts on the table fence mounting casting (51B), allowing sufficient movement to be able to be slid into the extrusion in the rear of the fence. introduce the square clamps into the main channel in the extrusion on the fence (51C), leave the caphead bolts loose at this time.(See fig 76).
39
39
51A
51B
51C
Initial Assembly
23
Lower the fence mounting (51B) onto the rear quadrant NOTE: position the fence so the sacrificial plastic orange tongue is against the table to the right of the mounting. Position the fence so when it is pivoted it will not encroach into the saw slot. Lightly tighten the two caphead bolts on the fence mounting (51B). Replace the clamping handle and washer you removed earlier. (See fig 77)
Screw the post into the tapped hole in the sliding table (39)
Fitting the workpiece hold down clamp onto the main tool post
Fig 78
Fig 79
Introduce the Tool Post (38) through the table fence mounting (51B) and screw the post into the tapped hole in the sliding table (39) (See fig 78). The post is shouldered so it holds the Fence Mounting in position against the table. Fit the workpiece hold down clamp onto the main tool post and pinch up the clamping knob, see fig 79 and tighten the caphead bolts on the table fence mounting casting. (51B) (See fig 80) Mount the distance stop (53) by introducing the square clamp into the wide channel in the top of the fence extrusion and clamp it in position using the lever handle. (See fig 81-82) Sliding table assembled. (See fig 83)
Fig 81
Fig 82
Fig 83
38
Fig 80
Square clamp
Setting the Machine
24
Setting the Tables
Fig 84
Fig 85
Setting the Sliding Tables
NOTE 1. With the bracket fixing bolts in a loose condition ensure that the slide rail assembly is
clamped flat to the brackets. Retighten the fixing bolts finger tight.
NOTE 2. The slide rail mounting brackets (36) can be moved up and down within the slotted fixing holes, using the height adjuster blocks (52) and 'tilted' forward or backward using the adjusting bolts in the frames, see fig 89 adjacent to the fixing bolts. REMEMBER to slacken the fixing bolts (A) off if you are adjusting the height, or carrying out a dramatic alteration, otherwise you may stress the bracket casting (36); loosen or tighten the adjacent fixing bolt (B) if you are adjusting the bracket 'tilt'. REMEMBER also that the final 'tighten' of the fixing bolts may alter the setting slightly. Re-check all settings after the final tightening. (See figs 86-87-88-89)
PLEASE ENSURE THAT BY NOW, THE SAW BENCH IS PLACED IN ITS WORKING LOCATION IN THE WORKSHOP.
Place a long straight edge (as long as ext. table plus 2/3 metres main saw table min.) along one long edge of the rear table and along the main table.
A
B
NOTE: The rear extension table brackets (7) can
be moved up and down within the slotted fixing holes (A), and tilted forward or backward using the adjusting bolts (B) in the frames adjacent to the fixing bolts. Remember to loosen or tighten the adjacent fixing bolt if you are moving an adjusting bolt. (See figs 84-85)
Make sure all the fixing bolts are generally finger tight. Set the near corner of the table to the straight edge, by pushing, pulling, tapping etc. Nip the securing bolts. Move the straight edge to the other edge of the extension table, repeat the procedure. Now, if necessary, adjust the tilt to bring the far corner up to the straight edge, tapping the near edge down (or up), if
necessary. Move the straight edge back to the original edge and repeat the procedure. When the table is set tighten the fixing bolts securely. THEN check the table again. Repeat any part of the procedure if necessary.
Place the straight edge across the saw table (1) and the two extension table (26). (There may be some slight sag at the outer most edge of the tables due to their weight). If there is any falling off adjust the table support leg (27) to correct this. When you are satisfied that the main table and the side extension tables are in plane tighten the remaining four bolts that secure the front and rear rails.
Setting the Machine
25
The overall setting process is done in 3 phases. 1) Setting the table level against the main table; front and rear. 2) Setting the sliding table/main table gap, to ensure a parallel feed. 3) Raising the sliding table slightly proud of the main table. The reason it is done in this manner and this order, is that phases 1) and 2) are interactive e.g. tilting the sliding table to bring it level can change the gap between the two tables, (See fig
90) whereas if the tables are set level a uniform adjustment to the brackets, should not alter the level, merely the gap. (See figs 90 & 91) The final phase is only a 'jacking' exercise and should not affect the previous settings.
Make sure all the fixing bolts are generally finger tight.
Place a level across the main and the sliding tables to check both are level
Place a level in the horizontal position on the sliding table and adjust until it’s level
Fig 86
Fig 87
Use the height adjusting blocks to adjust the height of the sliding table
The mounting bracket (36) fixing bolts (A) and (B)
Fig 88
Fig 89
B
A
Fig 90
Continues Over....
Setting the Machine
Set the sliding table so that the front edge is inline with the front edge of the saw table. Place a long straight edge (a bit more than twice the width of the sliding table) along the front edges of the two tables. Set the near corner of the table to the straight edge.
Move the table and the straight edge to the rear of the MAIN table. Set the rear corner to the straight edge. Adjust the table to bring it level under the straight edge. Move the table and the straight edge back to the front of the main table and check the table is level; adjust if necessary. Once you are satisfied, and all the bolts are now 'nipped', slide the table back and forth and check the gap between the sliding table and the main table.
It should be approximately 2-3mm and uniform alongside the main table. Adjust as necessary, making uniform adjustments of the bolts in each bracket. Again, when you are satisfied; jack the table up by screwing both the height adjusting bolts up approximately
3
/4 turn (See figs 92-93). This will raise the table by something less than a millimetre and will reduce the drag of the workpiece at the main table edge, giving easier, more controllable movement. Check all bolts are tightened up, recheck all your settings.
Fig 91
Main table height adjusting bolt, one to each corner of the table
Fig 92
'Jack' the table up by screwing both the height adjusting bolts UP approximately 3/4 turn.
Fig 93
26
Setting the Machine
27
Raise the blade to its maximum height, check that is upright to the table. Set the sliding table fence to zero angle against the preset post. Slacken the two fence mounting bolts (A) and slide the fence up close to the saw blade. Fasten the two mounting bolts again. (See fig 94-95)
Using a known 90˚ square place it against the fence and the blade (not on the teeth), and check that the angle is correct, if not, adjust the preset post on the Mitre Angle Rear Quadrant. (See figs 95-96) This preset post is a small eccentric cam mounted on the shaft of a caphead bolt. By loosening the bolt and turning the head of the post with a spanner, the position of the stop can be altered. (See fig 96)
Check the angle again, continue to check and adjust until it is correct. Pivot the fence to the 45˚stop. Using a mitre square, check the angle. Repeat the procedure as previously. Reset the saw to zero angle.
Fig 94
Fig 95
A
The preset posts on the mitre angle rear quadrant.
Set a 1mm difference across the face of the blade
Fig 96
Fig 97
Loosen the fence mounting bolts (A), slide the nose of the fence (the orange tongue) up to the blade, secure. Check the parallelism of the sliding table movement by sliding the table forward and checking the tongue/blade are still in contact, or that the movement has not jammed the tongue against the saw. If there is a slight discrepancy, it may be acceptable to you (a 1mm difference across the face of the blade, see fig 97 (fully extended) is about one quarter of a degree and pro rata. If not, or the discrepancy is too large, the slide rail assembly will need to be re-adjusted, to achieve a parallel motion. Set the distance stop to a predetermined measurement against the inset scale. Loosen the fence mounting bolts (A) and using a tape or a distance piece set the fence so that the saw blade to stop is that measurement. Tighten the mounting bolts securely.
1mm
Continues Over....
Setting the Angle Fence to the Saw Blade
Setting the Machine
28
Tilt the blade fully over. Using a mitre square, set the angle of the saw to 45˚. Check that the index mark gives a corresponding reading against the scale. Adjust the pointer if necessary. Reset the blade upright, check that the angle scale reading is correct. (See figs 98-99)
Set the rip fence a predetermined distance from the saw blade and lock in position. Check that the rip fence is held securely when it is locked in position. If the locking appears a little 'slack' adjust the position of the clamping lug at the rear of the rip fence by tightening the nut. (A) Check that the preset distance corresponds to the measurement on the scale against the index mark in the magnifying lens. If not, adjust the position of the rip fence on its mounting bracket.
Check that the index mark gives a corresponding reading against the scale.
45˚ Scale pointer
Fig 98
Fig 99
Pointer
Tilt index scale
Setting the Rip Fence (See figs 102-103)
Check that the fence (20) is parallel to the saw blade by sliding it up against it. If the fence is out of alignment loosen the (short or long) rip fence rails and adjust until correct, tighten the bolt.
NOTE: Lubricate the fence rails and the underside of the rip fence clamp assembly (20) with a ptfe dry lubricant, so the fence assembly runs smoothly back and forth.
Fig 100
Fig 101
Fig 102
Fig 103
A
20
Index mark
Setting the Machine
29
Check the belt tension, see figs 106-107, the belt should be tight, but not unduly so. Remove all tools and stow away. Check that the machine tables are clear. Lower the saw to leave about 25mm protruding, set the saw upright.
Checking the Belt Tension
Motor assembly
Belt (A) and Belt tensioner bolt (B)
Fig 106
Fig 107
A
B
Fit the small mitre fence (11) into the machines ‘T’ slot. Loosen the clamping handle (A).
Check that the indexing pointer gives the correct reading against the scale.
Fig 104
Fig 105
11
A
Pointer
Scale
Pin
Fit the small mitre fence (11) to the machine. Loosen the clamping handle (A).
NOTE: There are 3 preset positions available with the small mitre fence. +45˚, , and -45˚, these are achieved using lugs in the casting and a push/pull pin against which the lugs are stopped. The pin has to be fully withdrawn to allow the fence to pivot from one side to the other.
Set the face to zero angle using the preset position. Check that the angle is correct (and the lug is on the correct side of the pin). Check that the indexing pointer gives the correct reading against the scale. Adjust the pointer if necessary. Check left and right positions. Check the pointer is still correct. If the preset positioning is wrong, set the fence with a square/mitre gauge, set the pointer accurately against the scale and clamp the fence in position without recourse to the presets. Remove the small mitre fence from the table and stow carefully aside. (See figs 104-105)
Setting the Mitre Fence
CHECK that everything that should be tight, is tight; saw blade guard, rise and fall lock mechanism, fence clamps etc.
Continues Over....
Setting the Machine
Specific Instructions/Precautions for the Saw Bench
30
Connect the machine to the mains supply, lift the switch shroud and give the machine a quick burst. i.e. On/Off. Check that everything is sound and feels O.K. (No knocking, scraping, belt squeal, rubbing etc.,)
Give the machine a longer run, and 'SLAP' the Emergency switch shroud down. Check that this gives a fast and easy method of switching the machine off, without searching for the stop switch button.
When you are happy that everything seems O.K. switch the machine off, disconnect from the mains supply. Locate the two upper side panels and their fixing bolts and secure them in place.
Make sure the saw blade is the correct type for the job in hand.
Do not force the saw, if the saw begins to stall you are forcing the cut or over working the saw.
Ensure that the saw blade is clean and sharp. Resin build up on the blades will increase the friction of the saw passing through the timber, and cause over heating of the blade, blunt teeth will work harder tearing the fibre of the timber as opposed to shearing it, also with subsequent overheating. Both faults unnecessarily load the machine beyond normal usage, and shorten its longevity.
Do not use blades that are deformed in any way.
Do not remove the blade guard. The design of the riving knife on the machine will not allow for slotting or blind grooving, so there is no reason to remove the guard. There is adequate clearance under the guard for the capacity of the machine (75mm).
Do not remove the riving knife. Do not use any blades that cut a smaller kerf than the riving knife thickness.
Make sure the riving knife is correctly adjusted to the blade and is securely fastened.
If the table insert becomes damaged or broken, and will not support the timber 'up close' to the blade, replace it.
Do not start the saw with the workpiece touching the blade. Do not commence sawing until the blade has run up to full speed.
After switching off, never try to slow the saw down more quickly by applying side pressure to the blade. Apply the old joiner's adage of never getting hands within one handbreadth of the blade. Leave the machine disconnected from the mains supply until you are about to commence work. Always disconnect the machine if you are leaving it unattended.
Never leave the vicinity of the machine unless the blade has come to a complete stop.
Do not attempt to carry out any maintenance, corrective work, setting up etc., unless the machine is disconnected from the mains supply.
If any tools have been used during setting up procedures, make sure they are removed from the machine and stowed safely away.
Do not attempt to carry out cross cutting operations freehand, always use the mitre fence for small stuff and the sliding carriage for larger work pieces.
Unless you are an experienced machine operator, do not attempt to rip freehand, always use the guiding facility of the rip fence. It is perfectly acceptable to support guide and feed the timber with your hands whilst ripping stuff of some length, however, as you approach
Specific Instructions/Precautions for the Saw Bench
Operating Instructions
31
the blade ensure that the push stick is to hand, and you use it.
Remember the emphasis of the push should be between the blade and the fence and close to the fence. Use your free hand to support and guide the material on the offside of the saw blade and at least 100mm away from it. If the timber does not extend to at least 100mm to the offside of the saw blade, the material possibly? does not need guiding or supporting.
Check (especially on site), that there are no
foreign objects e.g. old nails, screws, small stones etc embedded in the material you are about to cut. If necessary take a wire brush to the timber before working.
If you are being assisted whilst using the saw (by a take off or support number, remember there is only one sawyer at a machine, and they stand in front of it. The assistant does not push, pull, guide etc., unless specifically asked or instructed to do so by the sawyer.
NOTE: Before using your table saw, go round and make sure everything is secure, down, that all tool, are cleared away from the work area.
CHECK the blade for sharpness, missing teeth, resin buildup, etc., clean if necessary CHECK the blade is securely clamped in place. (i.e. not loose).
Feeding Work by Hand
CONNECT A DUST EXTRACTION VACUUM TO THE SAW
Start up the saw, wait until it has reached full speed and slowly feed the timber through using both handles, (making sure to keep your hands well clear of the blade and using a push stick for small pieces), until the timber is behind the riving knife. Switch off the saw, wait until the blade has come to a complete stop and remove the timber. (See figs 108-109).
Fig 108
Fig 109
NOTE: Secure larger pieces of timber to the table by using the clamp assembly (38), see page 23.
Use the small flat surface of the fence (21) to cut thin timber narrower that 120mm. (Use a push stick).
21
21
Thin Timber Thick Timber
!
WARNING!
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN THE WORK AREA AND KEEP TOOLS AND EQUIPMENT OUT OF REACH OF YOUNG CHILDREN
Illustration and Parts Description
32
1
2
3
10
3A
50
52
39
51
53
25
32
21
11
13
20
51A
51B
Extension lock
1. Saw Bench
25. Micro Adjuster Assembly
2. Front and Side Panels
26. Extension Tables
3. Lower Leg Columns
27. Table Support Leg
3A. Kickplate
28. Threaded Rubber Foot
4. Dust Extraction Moulding 100mm 32. Long Rip Fence (front rail)
6. Extension Table 33. Long Rip Fence (back rail)
7. Extension Support Brackets 38. Work Clamp and Tool Post
10. Hand Wheels 39. Sliding Table Assembly
11. Mitre Fence 50. Sliding Table Rail Assembly
13. Saw Guard 51. Mitre Angle Rip Fence Assembly
14. Riving Knife 51A. Mitre Angle Rear Quadrant
17. 30mm Hose 51B. Table Fence Mounting Casting
20. Rip Fence Assembly 52. Height Adjusting Block
21. Rip Fence Extension 53. Distance Stop
Illustration and Parts Description
33
39
14 38
6
7
4
28
27
33
32
26
17
Table Extensions Setup 1
Table Extensions Setup 2
Illustration and Parts Description
34
NVR “ON” and “OFF” switch assembly
Rise and fall control locking handle (1)
Tilt angle lock (2)
A
B
1
1
2
22. Short Rip Fence (front rail)
23. Short Rip Fence (back rail)
A. NVR ON/Off Switch
B. Rise and Full Lock (1)
A. Emergency Stop Shroud (1)
B. Tilt Angle Lock (2)
22
23
Tilt control
hand wheel
Rise and full
control handle
Rise and full
tilt index scale
OFF
ON
Changing the Saw Blade
35
WARNING!
DISCONNECT THE MACHINE
FROM THE MAINS
Raise the saw blade to it's highest point. Remove the saw blade guard. Remove the 5 screws that secure the table insert, place carefully aside and remove the table insert. (A) Using the spanner and the tommy bar provided, put the spanner onto the flats on the nut. Turn the saw until the tommy bar hole (B) is visible. Insert the tommy bar (18A) and turn the saw to allow it to rest against the front edge of the saw slot. The tommy bar hole is in the inside platewasher component. (See figs 110-111-112)
Fig 110
Fig 111
Fig 112
Fig 113
Slacken off the saw nut (remember left hand thread). Remove the saw nut (C), then remove the sawplate washer (D) and the saw blade. Now is a good time to give the interior of the machine, the dust extraction channels, etc. a thorough clean. (See figs 113-114)
Check the new blade for damage, missing teeth,sharpness etc. Fit the new blade, ensure that the teeth are pointing towards the front of the machine. (See fig 115) Put the sawplate washer onto the shaft and twist on the saw nut. Spin the nut up finger tight and check the saw is correctly seated.
Fig 114
Fig 115
Teeth pointing
to the front
A
B
C
D
18A
Changing the Saw Blade
Maintenance
36
Tighten up the saw nut, using the tommy bar to hold the shaft steady. Check the riving knife is aligned with the saw blade, and correctly positioned. Replace the table insert and secure with the 5 screws. Replace the saw blade guard. When everything is satisfactory, turn the saw blade once by hand to check it doesn't foul anywhere. Reconnect the machine to the mains supply. Give the machine a
'quick' burst check ( i.e. quick ON-OFF) to ensure everything is O.K. If everything is satisfactory, continue to use the machine. Check the old blade for sharpness, missing teeth, resin buildup, etc., clean if necessary and send for refurbishment/resharpening if required. If the blade is not to be re-sharpened, clean and pack away in its stowage case.
Keep the saw as clean and free from saw dust build up as is practical. Periodically, remove the saw gullet and vacuum out and clean out the saw box and the extraction housing. Remove any resin build up in the saw box, using a proprietary resin cleaner.
Remove the upper side panels and clean the threaded drive shafts of the rise and fall and tilt mechanisms. At the same time check the belt drive, i.e. the belt is not 'glazing' with resin build up, likewise with the pulley wheels. Check the belt tension. If the belt (A) is becoming slack, loosen the motor hold down bolts (B) and drive the motor
backward with its adjusting bolt (C). (See figs 116-
117) Check the saw blade regularly for chipped, missing, damaged teeth etc. and remove any resin build up from the blade, riving knife etc.
If you have finished using the saw bench, clean above and below the work table and using a damp cloth wipe the saw bench over. If the saw bench is not going to be used for a period of time, use a rustproofing spray (see our catalogue), spray a light coat over the work table and place a dust sheet over the saw bench.
Motor assembly
Belt (A), Motor hold down bolts (B)
and Belt tensioner bolt (C)
Fig 116
Fig117
A
C
B
Wiring Diagram
37
Parts Breakdown/List for the 10/12" Saw Bench
38
DIAGRAM A
Parts Breakdown/List for the 10/12" Saw Bench
39
Parts Breakdown/List for the 10/12" Saw Bench
40
DIAGRAM B
Parts Breakdown/List for the 10/12" Saw Bench
41
Parts Breakdown/List for the 10/12" Saw Bench
42
DIAGRAM C
Parts Breakdown/List for the 10/12" Saw Bench
43
DIAGRAM D
Parts Breakdown/List for the 10/12" Saw Bench
44
Parts Breakdown/List for the 10/12" Saw Bench
45
DIAGRAM E
Parts Breakdown/List for the 10/12" Saw Bench
46
DIAGRAM F
Notes
47
Loading...