Axminster ATDP13B, ATDP16B, ATDP17F, ATDP20F User Manual

Pillar Drills
User manual
ATDP13B Code 102552
ATDP16B Code 102553
ATDP17F Code 102554 ATDP20F Code 102555
AT&M: 12/09/2016
REF: 103253
Code: 102552
Code: 102553
ATDP17F
Code: 102554
ATDP20F
Code: 102555
Index of Contents
2
Declaration of Conformity
Copied from CE Certificate
The undersigned, T. Fuhrmann and J.Hoehne
Authorised by Laizhou Planet Machinery Co., Ltd. Yutai West Street Laizhou, Shandong 261400 P.R. China
Drill Press
Model Number: ZQJ4116K, ZQJ4119K, ZQJ4125QK, ZQJ4132K
Manufactured by Laizhou Planet Machinery Co., Ltd. is in compliance with the standards determined in the following Council Directive.
EN 55014-1: 2006+A1 EN 61000-3-2: 2006+A1+A2 EN 61000-3-11: 2000 EN 55014-2: 1997+A1+A2
Warning
The symbols below advise that you follow the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Index of Contents 02
Declaration of Conformity 02
What’s Included 03-04
General Safety Instructions 05
General Safety Instructions for Drilling Machines 06
Specification 07
Assembly 08-09-10-11-12-13
Illustration and Parts Description 14-15-16-17
Changing the Speed 18
Levelling the Table (ATDP20F Only) 18
Tilting the Table 19
Removing the Keyless Chuck 19
Maintenance 20
Speed Select Tables 21
Drill Speed Material Table 22
Troubleshooting 23
Exploded Diagram/Parts List 24-25-26-27
Wiring Diagram 28
CE Certificate 29-30-31
Whats included
3
Quantity Item Part
1 No ATDP13B Small Bench Pillar Drill A
Quantity Item Part
1 No ATDP17F Floor Pillar Drill C
Quantity Item Part
1 No ATDP16B Medium Bench Pillar Drill B
Quantity Item Part
1 No ATDP20F Floor Pillar Drill D
Model Number ZQJ4116K
Model Number ZQJ4125QK
Model Number ZQJ4119K
Model Number ZQJ4132K
A B C D
1 No Pillar for drill head complete with mounting flange, rise and fall rack and retaining ring 1 1 No Drill table extension bracket arm 2 1 No Pillar drill head 3 1 No Drill table square (Small) 4 (102552 ONLY) 1 No Drill table square (Medium) 4a (102553 ONLY) 1 No Drill table square (Large) 4b (102554 ONLY) 1 No Base (Small,Medium, Large) 5 (102552-102553-102554 ONLY) 1 No Chuck guard assembly mounting bracket 6 1 No Chuck guard assembly 7 2 No Lift and shift handle clamps for the rise and fall mechanism, drill table 8 1 No Lever feed handle assembly with M8x50mm cap head screw 9 1 No Crank handle for table rise and fall mechanism (small) 10 (102552-102553-102554 ONLY) 1 No Crank handle for table rise and fall mechanism (Large) 10 (102555 ONLY) 1 No Keyless chuck 3-16mm 11 1 No Morse taper arbor for chuck assembly 12 1 No Pulley cover knob & Phillips screw 13 1 No Morse taper drift 14 3 No Hex Keys 3-5-6mm 15 4 No M10x25mm + washers 16 (102552-102553-102554 ONLY) 4 No M6x11mm Button head Phillips screws 17 2 No M5x14mm Button head Phillips screws 18
Box Containing:
THE ATDP20F IS EXTREMELY HEAVY & COMES LARGELY ASSEMBLED FOR SAFETY AND TRANSPORT!
Whats included
4
1
2
5
3
4a
4
4b
6
7
8
9
11
13
12
10
16
17 18
14
15
General Safety Instructions
5
These machines are supplied with a moulded 13 Amp. Plug and 3 core power cable. Before using the machine inspect the cable and the plug to make sure that neither are damaged. If any damage is visible have the machine inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is preferable to use an ‘unbreakable’ type that will resist damage. Only use a 13 Amp plug, make sure the cable clamp is tightened securely. Fuse at 13 Amp. If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine. It is also recommended that the power supply outlet is the switched type, and that the supply is switched off whilst plugging in, or unplugging the machine.
Work Place/Environment/Installation
Mains Powered Machines/ Primary Precautions
General Instructions for 230V Tools
Good Working Practices/Safety
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN!
Work Place/Environment
DO NOT use when or where it is liable to get wet. If the machine
is to be used outside and it starts to rain stop work and move it inside. If machine has got wet; dry it off as soon as possible, with a cloth or paper towel.
DO NOT use 230V a.c. powered machines anywhere within a site area that is flooded or puddled, and do not trail extension cables across wet areas.
KEEP the machine clean; it will enable you to more easily see any damage that may have occurred.
CLEAN the machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause damage to any plastic parts or to the electrical components.
KEEP the work area as uncluttered as is practical, this includes personnel as well as material.
It is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable.
Once you are ready to commence work, remove any tools used in the setting operations (if any) and place safely out of the way. Re-connect the machine. Carry out a final check e.g. check the drill bit is securely tightened in the machine, check you have the correct speed and function set, check that the power cable will not ‘snag’ etc.
Make sure you are comfortable before you start work, balanced, not reaching etc. If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear-defenders. If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being caught up in the rotating parts of the machine. Likewise,consideration should be given to the removal of rings and wristwatches, if these are liable to be a ‘snag’ hazard. Consideration should also be given to non-slip footwear, etc.
DO NOT work with cutting or boring tools of any description if you are tired, your attention is wandering or you are being subjected to distraction. A deep cut, a lost fingertip or worse is not worth it!
DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases. There are very expensive, very specialised machines for working in these areas, THIS IS NOT ONE OF THEM.
CHECK that drills are the correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine. Above all, OBSERVE…. make sure you know what is happening around you, and USE YOUR COMMON SENSE.
WARNING! UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS!
General Safety Instructions for Drilling Machines
6
1. DO NOT operate the machine without carrying out a preliminary inspection.
2. CHECK that the speed is correct for the planned operation, and the upper drive belt cover is closed and fastened secure.
3. CHECK the drill bit is the correct size and type, is correctly fitted and tightened in the chuck.
4. Make sure that the drill head, the table bracket arm, the table tilt and the table swivel clamps are all locked before any drilling is attempted.
5. DO NOT attempt to carry out any drilling operation on material that has not been secured to the drill table, either by vice or clamp.
6. Remove any tools (chuck key, spanners etc), that may have been used in setting up operations and put them away in their correct stowage positions.
7. Try to arrange the drilling operation so that the drill tip does not come in contact with the table.
8. ALWAYS allow the drill to stop before removing drills or swarf from around the job or the table.
9. NEVER remove ‘flying’ swarf strands from the drill whilst it is turning.
10. It is a good precaution to wear eye protection when drilling, especially using small drills, or very hard material that produces small chips.
11. It is not a good idea to wear gloves when operating a drill press.
12. After the job is completed, remove all tools and accessories from the machine, check that drill bits are still sharp and re-use able.
13. Clean the machine down thoroughly, including removing coolant or cutting compounds from the drill table.
14. Lightly coat all metal surfaces with a light oil coating.
15. Disconnect the machine from the supply. Secure the cable/
plug clear of the floor.
Specification
7
Code 102552 Model ATDP13B Power 550W (230V 1ph) Speed Range (12) 210-2,580rpm Throat 165mm Taper 2MT Chuck Cap/Type 16mm keyless Chuck Travel 80mm Max Chuck to Table 340mm Max Chuck to Base 530mm Diameter of Column 70mm Table Size 260 x 260mm Table Tilt 45˚ - 0 - 45˚ Base Size 420 x 250mm Overall Size L x W x H 640 x 370 x 820mm Weight 63kg
Code 102554 Model ATDP17F Power 750W (230V 1ph) Speed Range (12) 120-2,580rpm Throat 216mm Taper 3MT/B16 Chuck Cap/Type 16mm keyless Chuck Travel 80mm Max Chuck to Table 700mm Max Chuck to Base 1,150mm Diameter of Column 80mm Table Size 345 x 345mm Table Tilt 45˚ - 0 - 45˚ Base Size 520 x 320mm Overall Size L x W x H 750 x 430 x 1,650mm Weight 108kg
Code 102553 Model ATDP16B Power 650W (230V 1ph) Speed Range (12) 120-2,580rpm Throat 178mm Taper 2MT Chuck Cap/Type 16mm keyless Chuck Travel 80mm Max Chuck to Table 325mm Max Chuck to Base 500mm Diameter of Column 80mm Table Size 290 x 290mm Table Tilt 45˚ - 0 - 45˚ Base Size 450 x 270mm Overall Size L x W x H 670 x 360 x 1,020mm Weight 82kg
Code 102555 Model ATDP20F Power 1100W (230V 1ph) Speed Range (12) 150-2,700rpm Throat 254mm Taper 3MT Chuck Cap/Type 16mm keyless Chuck Travel 120mm Max Chuck to Table 540mm Max Chuck to Base 1,090mm Diameter of Column 92mm Table Size 475 x 425mm Table Tilt 45˚ - 0 - 45˚ Base Size 580 x 450mm Overall Size L x W x H 860 x 610 x 1,710mm Weight 143kg
Assembly
8
Having unpacked your machine and its accessories, please check the contents against the equipment list ”What’s Included”, if there are any discrepancies, please contact Axminster Tool Centre using the procedures laid down on our website.
PLEASE DISPOSE OF THE PACKAGING RESPONSIBLY; MUCH OF THE MATERIAL IS RECYCLABLE
The machine and its accessories will arrive coated with heavy corrosion preventative grease and greased wax paper or plastic wrapping. These will need to be cleaned from the machine, its components and accessories prior to it being set up and commissioned. Use water soluble de greaser to remove the barrier grease. Be warned, it will stain if you splash it on clothing etc. After cleaning, lightly coat the exposed metal surfaces of the machine with a thin layer of light machine oil. N.B If you used water soluble de greaser make sure you apply this thin film sooner rather than later.
WARNING! WEAR OVERALLS, RUBBER GLOVES AND EYE PROTECTION!
Please read the Instruction Manual prior to using your new machine; as well as the installation procedure, there are daily and periodic maintenance recommendations to help you keep your machine on top line and prolong its life. Keep this instruction manual readily accessible for any others who may also be required to use the machine.
WARNING! THE DRILL HEAD IS A HEAVY AND SUBSTANTIAL PIECE OF MACHINERY, YOU ARE ADVISED TO HAVE HELP TO LIFT IT CLEAR OF THE BOX AND FIT IT TO THE COLUMN.
1. Place the base (5) on the bench or floor and place the
mounting flange of the column (1) onto the seating flange of the base (5), align the holes. Use the four Hex bolts (16) and secure the column to the base, see fig 01. Loosen the grub screw holding the chamfered retaining collar on the column with the supplied Hex key, place it and the rise and fall rack assembly aside, see fig 02.
Fig 01
Fig 02
2. Locate the drill table mounting bracket arm (2), apply some
greese to the worm and pinion gears then twist the worm drive shaft with your fingers so that the whole shaft protrudes from the casting and the worm gear itself is clear of the square recess in the main body of the casting, see fig 03-04-05.
Fig 03-04-05
Retaining collar
Hex key
Worm gear
Pinion gear
5
1
2
Assembly
9
3. Pick up the rise and fall gear rack, identify the top and the bottom, (the rack gearing is cut asymmetrically, with the gear cut extending closer to the bottom), make sure you have the rack the right way up, as it will allow you to drive the drill table up and down over its full range, see fig 06.
Fig 06
4. Fit the rise and fall rack into the square recess in the
mounting bracket arm (2) casting, ensure that it is engaged with the pinion, see fig 07. Lower the combined mechanism over the column. Allow it to slide down the column until the rise and fall rack is located in the cup chamfer in the top of the mounting flange, see fig 08. Replace the cup chamfered retaining collar over the column and slide it down onto the top of the rack. Lock it in place with the grub screw, ensuring that it has captured the upper end of the rack securely, but not too tight that the rack cannot be swivelled around the pillar see fig 09.
Fig 07-08
Fig 09
5. Locate and fit the crank handle (10) to the shaft, ensuring
that you tighten the grub screw onto the machined flat on the shaft, this will keep the worm gear in position, see fig 10-11.
Fig 10-11
6. Check that the mounting bracket can be driven up and down
the column and can swivel around the pillar. Locate the lift and shift clamping handle (8) and screw it into the threaded hole to the rear of the mounting bracket arm and tighten, see fig 12. Check it has ‘pinched’ up on the column and the bracket is immobile; both in its up and down travel and swivel movement.
Fig 12
Continues Over....
Top of rack
Rise and fall rack
Cup chamfer
Machined flat
10
8
Assembly
10
Mounting the Drill Head
WARNING! THE DRILL HEAD IS A HEAVY AND SUBSTANTIAL PIECE OF MACHINERY, YOU ARE ADVISED TO HAVE HELP TO LIFT IT CLEAR OF THE BOX AND FIT IT TO THE COLUMN.
1. CHECK the drill head, ensure that the two hex socket grub
screws that lock the head in place on the column are withdrawn and will not foul on the column when the head is fitted, see fig 17. Place the assembly you have just been working on in the designated position, make sure it is stable and lift the drill head over the column and let it drop into place, see fig 18. Set the drill head approximately fore and aft and lock in position using the two cap head grub screws mentioned earlier, see fig 19. Check that the drill head is immobile. Everything on the drilling machine is now secured.
Fig 17-18-19
2. Locate the lever feed handle and its securing cap head bolt/washer (9), note the raised boss and spigot on feed mechanism. Mount the handle over the boss and ensure the spigot slots into the pre-driiled hole in the feed handle assembly. Secure with the supplied cap head bolt through the hole in the centre of the handle, through into the tapped hole in the mounting boss, see fig 20-21-22-23.
Fig 20-21-22-23
Fig 13-14-15
7. Screw in the remaining lift and shift handle (8) into the threaded
hole to the end of the mounting arm. Lower the drill table (4,4a,4b) spigot into the machined hole to the front of the mounting arm and tighten the handle until it has ‘pinched’ up on the drill table’s spigot and the table is immobile, see fig 13-14-15.
Lever Feed Handle
8
Grub screws
3
Raised boss
Spigot
Pre-drilled hole
tapped hole
4 4a 4b
Assembly
11
3. Locate the pulley cover knob (13), remove the Phillips screw, insert the screw through the pre-drilled hole in the pulley cover and secure the knob in place, see fig 27.
Fig 27
Pulley Cover Knob
9
13
Chuck guard
4. Locate the chuck guard assembly (7), chuck guard mounting
bracket (6) and the four M6 button head Phillips screws (17). Offer up the four pre-drilled holes in the mounting bracket (6) with threaded holes to the side of the drill head assembly (3). Secure in position with the four M6 screws (17), see fig 28-29
NOTE: Make sure the cutout slot in the mounting bracket (6) is to the top.
Fig 28-29
5. Line up the two holes in the micro switch unit with
threaded holes to the end of the angled bracket (6). Make sure to introduce the micro switch cable into the cutout slot in the mounting bracket (6). Secure the micro switch with two M5 Phillips screws (18), see fig 30-31.
Continues Over....
Threaded holes
6
17
Lever Feed Handle (ATDP20F ONLY)
Locate the lever feed handle (9), remove the centre bolt and unscrew the centre cap from the raised boss drive shaft, place safely aside, see fig 24. Remove the square key from the machined slot on the drive shaft. Mount the handle over the drive shaft so the square cut out on the handle lines up with machined slot in the shaft. Replace the square key, screw on the centre cap and secure the handle in place with the centre bolt, see fig 25-26.
Fig 24-25-26
Centre cap Centre bolt
9
Key slot cut out
Square key
Assembly
12
Fig30-31
18
Micro switch unit
Micro switch cable
Cutout slot
6. Undo the clamping knob to the side of the micro switch sufficiently to allow the guard rail to slide up through the centre of switch.
7. Locate the chuck guard and rail assembly (7). Turn the guard over and slot the rail into the guard’s mounting channel, insert the two square clamps into the rail’s ‘T’ slot and secure by nipping up the Phillips screws. DO NOT OVERTIGHTEN to avoid the plastic guard from cracking, see fig 29-30-31.
Fig 32
7
Morse taper arbor and chuck
9. Locate the keyless chuck (11) and Morse taper arbor (12).
Insert the Morse taper arbor into the keyless chuck then slot the assembly up into the quill until it’s firmly home. Place a piece of timber on the table, turn the lever feed handle (9) down until the chuck is up against the timber and press firmly down. The Morse taper (12) should now be locked tight inside the quill, stopping the assembly from dropping out, see fig 33-34-35.
8. Introduce the chuck guard rail (7) up through the centre of the micro switch and nip up the clamping knob to lock the chuck guard in place, see fig 32.
NOTE: You can re-adjust the guard’s height for different drilling operations.
Fig 29-30-31
Square clamp
Rail
Clamping screws
7
Assembly
13
10. Open the pulley cover and check to see if the belt has been tensioned. If not, loosen the two motor yoke locks on either side of the drill head and move the tensioning lever back then re-tighten the motor yoke locks to lock the motor in place, see fig 36-37-38-39.
Fig 36-37-38-39
Motor yoke clamp
Tension the belt
11
12
Fig 33-34-35
NOTE: MAKE SURE ALL MATING SURFACES ARE CREASE FREE BEFORE ASSEMBLY!
Illustration and Parts Description
14
102552 ATDP13B
102554 ATDP17F
102553 ATDP16B
102555 ATDP20F
Illustration and Parts Description
15
Motor
Pulley cover hand knob
Motor yoke butterfly locking
Crank handle
Rise and fall rack
Mounting flange
Base casting
Retaining collar
Lever feed handle
Keyless chuck
Drill table
Chuck guard
LED Light switch
Chuck guard micro switch
On/Off switch
Emergency stop Button
Drill column
Lift and shift clamping handle
Extension bracket arm
Pulley drive belt cover
Quill pulley Motor pulley
Micro switch
Jockey Pulley
(Drive belt tensioning)
Illustration and Parts Description
16
Drive belt tensioning lever lock Chuck guard micro switch
LED light (A) below the drill head pivots to
direct light down onto the work table
Depth stop assembly (A), Depth stop scale (B)
and Depth stop adjustable nuts (C)
A
B
C
A
Opening the chuck guard whilst in operation will stop the drill insently.
Move the tensioning lever to release or tension the drive belts
Illustration and Parts Description
17
On/Off switch (A)
Emergency stop button (B)
LED light switch (C)
ATDP20F pillar drill control panel
NOTE: The LED light switch is above
the On/Off switch assembly
Motor yoke butterfly lock (A)
Drive belt tensioning lever lock (B)
Lift and shift handle (A) for securing the table mounting arm
Clamping handle (B) for securing the table
Table tilt clamping bolt (A), 90˚ degrees locking pin (B) ATDP20F Pillar drill table tilt assembly
Table tilt clamping bolt (A)
90˚ degree locking pin (B)
Table levelling adjusting nut (C)
Table tilt pointer (A)
Table tilt scale (B)
A
B
C B
A
A
B
B
A
A
A
C
B
B
Changing the Speed
18
1. Open the pulley cover and loosen the motor yoke locks (A). Turn the drive belt tensioning lever (B) anti-clockwise, to move the motor assembly “in”. This will release the tension from the drive belts, see fig 40.
Fig 40
2. Refer to the speed select table and ascertain the belt
positions for the speed you require. Move the belts to these positions.
WARNING! DISCONNECT THE PILLAR DRILL FROM THE MAINS SUPPLY BEFORE CONTINUING!
WARNING! TAKE CARE NOT TO TRAP YOUR FINGERS WHEN REPOSITIONING THE BELT ON THE PULLEYS!
3. Turn the pulley train,see fig 41, to check the belts move
freely. Tension the whole belt train by turning the drive belt tensioning lever (B) anti-clockwise, to move the motor assembly “out”. Tighten the motor yoke butterfly knobs (A) to lock the motor assembly in position.
Fig 41
Levelling the Table (ATDP20F Only)
The ‘ATDP20F pillar drill’ come with a large heavy cast iron table and there is more chance that the table will need to be adjusted so it’s perpendicular with the motion of the quill. To do this there is an adjusting nut on the supporting arm below the 90˚ locking pin, see fig 42.
Fig 42
90˚ locking pin
Tilt clamping bolt
Adjusting nut
1. Position the centre of the table directly beneath the pillar drill’s chuck and lock the table in place. The table should be about 200mm beneath the bottom of the chuck, find a perfectly cylindrical steel rod about 12.5mm in diameter and insert it into the chucks jaws and tighten.
2. Position a 90˚ square on the table and line it against the steel rod. If you notice any unevenness between the table and the rod, loosen the tilt clamping bolt and turn the adjusting nut until the table is square with the drill chuck. Tighten the clamping bolt to lock the table in place, see 43-44.
A
B
Fig 43-44
Cylindrical steel rod
Square
Tilting the Table
19
1. The cust iron table can be tilted 45˚ degrees in both plains, to tilt the table you will need to first remove the tables 90˚ locking pin. To remove the locking pin use a 10mm spanner, turn the nut clockwise to draw the pin out. Remove the pin and place safely aside, see fig 45-46. Loosen the tilt clamping bolt and tilt the table to the desired angle then retighten the bolt.
Fig 45
Fig 46
2. To set the table back to 90˚ degrees, loosen the clamping
bolt, position the table back in the horizontal plain and insert the locking pin into the machined hole in the support arm. Adjust the nut so it protects the end of the threaded pin and using a high faced mallet tap the locking pin into place.
Removing the Keyless Chuck
1. Lower the quill to its maximum depth by turning the feed lever handle. While holding the handle adjust the lower depth stop nut (A) to lock the quill in position, see fig 47.
2. Place a piece of timber on the drill table to prevent the chuck from being damaged, turn the chuck to line up the Morse taper arbor in the quill’s machined slot. Insert the Morse taper drift (14) in the quill’s slot, thus pushing the Morse taper down and releasing the chuck assembly, see fig 48-49.
Fig 47
Fig 48-49
A
Morse taper arbor
Morse taper drift
Quill slot
14
90˚ Locking pin
Maintenance
20
WARNING! DISCONNECT THE MACHINE FROM THE MAINS SUPPLY BEFORE CONTINUING!
Cleaning
Excessive dust in the motor can cause excessive heat to develop. Every effort should be made to prevent foreign material from entering the motor.
When operated under conditions likely to permit accumula­tions of dust, dirt or waste, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully.
Caution: To avoid eye injury or adverse reaction to dust, high pressure hoses should not be used especially in poorly ventilated areas. The operator performing this cleaning function should wear safety goggles and dust filter mask.
After cleaning, apply a light coat of machine oil on the quill and chuck.
If the machine is going to stand idle for any length of time, a light coat of spray or machine oil over the column and table will prevent rusting. Then place a dust sheet over the pillar drill.
Electric
WARNING! DO NOT USE THE MACHINE IF THE POWER CABLE HAS BECOME DAMAGED.
If any servicing (other than the above cleaning) becomes necessary, the unit should be returned to Axminster Tool Centre to be repaired by one of our qualified electricians. Contact our customer sales department for further assisance on 03332 406406 or email as @ csaxminster.co.uk .
Call: 03332 406406 Email: cs@axminster.co.uk
WARNING! DO NOT ATTEMPT TO REPAIR IT YOURSELF CONTACT OUR TECHNICAL SALES TEAM FOR ASSISTANCE.
The speed of the motor cannot be regulated or changed - no adjustment is necessary.
Motor speed
Oil Points
Speed Select Tables
21
(12 Speed) 102552 ATDP13B Floor Pillar Drill
(12 Speed) 102553 ATDP16B Bench Pillar Drill 102554 ATDP17F Floor Pillar Drill
(12 Speed) 102553 ATDP20F Floor Pillar Drill
Drill Speed Material Table
22
Spindle MotorJockey Pulley
D
C
B
A
4
3
2
1
12 Speed
Recommended Drill Size per Material
Average Guide
Speed
Wood
Zinc
Diecast
Aluminium
or Brass
Plastic
Cast Iron
and Bronze
Steel
Mild and
Malleable
Steel Cast
and
Carbon
Steel
Stanless and
Too l
50Hz inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
2450-2500-2580 rpm 5/16” 7.9 3/16 4.8 11/64 4.4 5/32 4.0 7/16 2.8 3/32 2.4 1/16 1.6 1/32 0.8
1580-1750-1870 rpm 3/8 9.5 1/4 6.4 7/32 5.6 3/16 4.8 1/8 3.2 3/32 2.4 1/16 1.6 3/64 1.2
1250-1290-1330 rpm 5/8 15.9 3/8 9.5 11/32 8.7 5/16 7.9 1/4 6.4 5/32 4.0 1/8 3.2 1/16 1.6
790-830-900 rpm 7/8 22.2 1/2 12.7 15/32 11.9 7/16 11.1 11/32 8.7 1/4 6.4 3/16 4.8 1/8 3.2
500-540-600 rpm 1 1/4 31.8 3/4 19 11/16 17.5 5/8 15.9 1/2 12.7 3/8 9.5 5/16 7.9 1/4 6.4
Troubleshooting
23
TROUBLE PROBABLE CAUSE REMEDY
Noisy Operation
1. Incorrect belt tension
2. Dry spindle
3. Loose spindle pulley
4. Loose motor pulley
1. Adjust the tension
2. Lubricate spindle
3. Checking tightness of retaining nut on pulley, and tighten if necessary
4. Tighten set screws in pulleys
Drill bit burns
1. Incorrect speed
2. Chips not coming out of hole
3. Dull drill bit
4. Feeding too slow
5. Not lubricated
1. Change speed
2. Retract drill bit frequently to clear chips
3. Resharpen drill bit
4. Feed fast enough-allow drill bit to cut.
5. Lubricate drill bit
Drill bit leads off hole not round
1. Hard grain in wood or lengths of cutting lips and/or angles not equal
2. Bent drill bit
1. Resharpen drill bit correctly
2. Replace drill bit
Wood splinters on underside
1. No “back-up material” under workpiece
1. Use “back-up material”
Work piece torn loose from hand
1. Not supported or clamped properly
1. Support work piece or clamp it
Drill bit binds in work piece
1. Work piece pinching drill bit or excessive feed pressure
2. Improper belt tension
1. Support work piece or clamp it
2. Adjust tension
Excessive drill bit run out or wobble
1. Bent drill bit
2. Worn spindle bearings
3. Drill bit not properly installed in chuck
4. Chuck not properly installed
1. Use a straight drill bit
2. Replace bearings
3. Install drill bit properly
4. Install chuck properly
Quill returns too slow or too fast
1. Spring has improper tension 1. Adjust spring tension
Chuck will not stay attached to spindle it falls off when trying to install it
1. Dirty, grease or oil on the tapered inside surface of chuck or on the spindle’s tapered surface
1. Make sure all surfaces are free of dust and grease
Exploded Diagram/Parts List
24
Exploded Diagram/Parts List
25
PART
NO
DESCRIPTION QTY
1 BASE 1
2 COLUMN 1
3 RACK 1
4 HEX SCREW 1
5 BOLT 4
6 RIVET 2
7 0 SCALE 1
8 GRIPPING SLEEVE 1
9 LOCKING HANDLE 1
10 WORM 1
11 SMALL SHAFT 1
12 ROCKER 1
13 BEVEL WHEEL 1
14 COLLAR 1
15 SCREW 1
16 TABLE 1
17 LOCKING HANDLE 1
18 ARM 1
19 BOLT 1
20 PIN 1
21 ANGLE SCALE 1
22 RIVET 2
23 WRENCH 1
24 WRENCH 1
25 POWER CORD 1
26 BOLT 1
27 SIDE COVER 1
28 NUT 2
29 SPRING SEAT 1
30 SPRING 1
31 WASHER 1
32 NUT 1
33 HEX HEAD SCREW 1
34 HANDLE FOR TENSION 1
35 CHECK RING 1
36 HANDLE 2
37 INITIATIVE GUIDE ROD 1
38 DRIVEN GUIDE ROD 1
39 WASHER 12 2
40 MOTOR BASE 1
41 NUT M12 2
42 DRIVER PULLEY 1
43 BELT 1
44 BELT COVER 1
45
46 MOTOR 1
47 FLAT KEY 1
48 NUT M8 4
49 WASHER 8 4
50 BOLT 4
51 CAST BODY 1
52 IDLE PULLEY SHAFT 1
53 CHECK RING 1
54 BEARING 1
55 IDLE PULLEY 1
56 CHECK RING 1
57 BOLT 1
58 HANDLE 1
59 WASHER 1
60
61 BOLT 4
62 WASHER 4
63 BOLT M8X16 1
64 SHIFTING FORK 1
65 HEX SOCKET TACKING 1
66 HEX SOCKET TACKING 1
67 HEX SOCKET TACKING 1
68 COVER 1
69 GEAR SHAFT 1
70 HANDLE ASSEMBLY 1
71 HANDLE COVER 3
72 BOLT 1
73 BELT 1
74 SCREW 3
75 SWITCH BOX 1
76
77
78
79 BOLT 4
80 SWITCH 1
81 NUT 3
82 WASHER 1
83 DEPTH SCALE 1
84 SCALE SEAT 1
85 WASHER 1
86 BEARING 1
87 RUBBER PAD 1
88 SLEEVE 1
Exploded Diagram/Parts List
26
89 DRIFT 1
90 BEARING 1
91 BOLT 1
92 CLAMP 1
93 MAIN SHAFT 1
94 LIVE AXLE 1
95 CHUCK 1
96
97 NUT 1
98 CIRCLIP 1
99 BEARING 1
100 SPACER SLEEVE 1
101 BEARING 1
102 SPINDLE HOUSING 1
103 DRIVEN PULLEY 1
104 NUT 1
105 NUT 1
106
107 PIN 1
108 WASHER 2
109 ANTI-VIBRATION PAD 4
110 BOLT 1
111 WASHER 1
112 NUT M6 1
113 KEY 1
114 CONNECTING SHAFT 1
115 CHECK RING 2
116 COVER 1
117 BOLT 4
118 WASHER 1
119 SCREW 1
120 NUT 1
121 WRENCH 1
122 THRUST BEARING 1
123 BOLT M6X12 1
124 WASHER 1
125 MICRO SWITCH 1
126 NUT M6 1
171 SWITCH 1
181 BOLT 1
182 WASHER 1
183 SHAFT SLEEVE 1
202 LED LIGHT 1
203 BOLT 2
204 WASHER 2
205 NUT 2
206 BOLT 2
NO DESCRIPTION QTY
2-1 BOLT M5X16 2
2-2 BASE 1
2-3 STEEL BALL 1
2-4 SHRAPNEL 1
2-5 BOLT M4X6 2
2-6 MICRO SWITCH 1
2-7 COVER PLATE 1
2-8 GUIDE SLEEVE 1
2-9 LOCKING HANDLE 1
2-10 GUIDE PILLAR 1
2-11 SLIDING BLOCK 2
2-12 BOLT 2
2-13 GUARD 1
2-14 DEAD PLATE 1
2-15 BOLT 4
2-16 CABLE GLAND 1
2-17 MOUNTING PLATE 1
2-18 BOLT 2
2-19 NUT M5 2
2-20 WASHER 5 2
Exploded Diagram/Parts List
27
Wiring Diagram
28
CE Certificate
29
CE Certificate
30
CE Certificate
31
Axminster Tools & Machinery Ltd Weycroft Avenue, Axminster, Devon EX13 5PH
axminster.co.uk
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin.
Do not dispose of electric tools together with household waste material. In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Only for EU countries
Free Three Year Guarantee on Axminster Hobby, Trade and Industrial Series woodworking and engineering machines, Axminster Air compressors and Air Tools, and bench top grinders - no registration necessary just proof of purchase.
We will repair or replace at our discretion and will collect only from a UK mainland address, irrespective of the original delivery address.
The Guarantee assumes that you have bought the correct machine for the required operation, in accordance with our guidelines; have op erated and maintained it in accordance with the instruction manual; and that all cutting machines will be used with a blade which is sharp and serviceable at all times. It does not cover consumable items purchased with the original produc t, including original blades or abrasives.
The Axminster guarantee is available on Hobby, Trade, Industrial, Engineer, Air Tools & CNC Technology Series machines
It’s probably the most comprehensive FREE guarantee ever- buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years!
• Look for the icon and put your trust in Axminster
• No registration necessary - just keep your proof of purchase
• Optional Service Plan for Industrial Series machinery
AXMINSTER
SERIES
Hobby
Great value & easy-to-use, perfect for use at home
Quality, precision machines for the workshop or education
Precision CNC machines for industry and education
Solid, reliable machines designed for daily use
Small machines for the home engineer
Top performers with class leading features and build quality for use in busy workshops
Tools for home or workshop use; durable and great value
Normal wear and tear; misuse, abuse and neglect are excluded and the machine should not have been modified in any way. Please do not attempt to service the product without first contacting us; we are happy to guide you but failure to do so may invalidate the guarantee.
The Guarantee is transferable from owner to owner in the first three years but you must have original proof of purchase. Should we need to replace a machine in the first three years the guarantee will still continue to be effective from the original purchase date.
Full Terms and Conditions can be found at axminster.co.uk/terms
This guarantee does not affect your statutory rights.
For more information visit axminster.co.uk/3years
Loading...