Axminster AT1416VS User Manual

Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH

www.axminster.co.uk

AT1416VS Woodturning Lathe

The AW1416VS utilises the very reliable inverter technology usually found on much larger machines

Code: 501214

Electronic variable speed is a desirable feature for woodturners, enabling ﬁne tuning of speed to suit larger diameters or out of balance work pieces.

Index of Contents

Index of Contents 02 Declaration of Conformity 02 What’s in the Box 03 Optional Accessories 04 General Instructions for 230V Machines 04-05 Speciﬁc Safety Instructions for Woodturning Lathes 05 Speciﬁcations 05 Assembly Instructions 06-07 Illustration and Description 08-09 Indexing Operation 10 Removing Drive/Live Centres 11 Changing the Belt Speed 12 Maintenance 13 Parts Breakdown 14-15 Parts Lists 1-2-3 16-17-18 AW1416VS Lathe Stand (Optional) 19 Wiring Diagram 20

Declaration of Conformity

Copied from CE Certiﬁcate

The undersigned, authorised by Calvin Chou The Kingcraft Machinery Company Limited No. 26 Chung Gong Yeh 12 rd, Da-Li City, Taichung County, Taiwan declares that this product:

Woodturning Lathes

1643INV, 1417, 1643, 1417INV, 1430, 1430INV, 1443, 1443INV, 1643INV

Manufactured by The Kingcraft Machinery Company Limited is in compliance with the following standards or standardisation documents in accordance with Council Directives

Machinery Directive: 2006/42/EC Low Voltage Directive: 2006/95EC Electromagnetic Compatibility Directive: 2004/108/EC

Warning

The symbols below advise that you follow the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

HAZARD

Motor gets hot

Dust mask

should be worn

Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new machine, there are numerous hints and tips to help you to use the

machine safely and to maintain its efﬁciency and prolong its life. Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.

Quantity Item Model Number 1417INV 1 No AT1416VS Woodturning Lathe ( Headstock and Tailstock ﬁtted) 1 No Tool Rest Arm (Fitted to Lathe Bed) 1 No 152mm Tool Rest (Fitted to Tool rest Arm) 1 No 80mm Faceplate (Fitted to Headstock) 1 No 4 Prong Drive Centre (Fitted to Headstock) 1 No Live Centre (Fitted to Tailstock)

Packet Containing

1 No Push Rod 1 No 8mm Hex Key 2 No Steel Carryng Handles with four 1/4 unc x 5/8" Phillips Screws 1 No 24 Index Pin with Magnetic Base 2 No Steel Hooks & (4) Phillips Screws 1 No Instruction Manual 1 No Guarantee Card

What’s Included

A B

C D E

Having unpacked your new AT1416VS woodturning lathe please dispose of the unwanted

packaging responsibly. The cardboard packaging is biodegradable

A B

Quantity Item

1 No Extension Bed (Product code: 951249) 2 No

/16” x 1” Caphead Bolts & Spring/washer

Optional Accessories

General Instructions for 230V Machines

Good Working Practices/Safety

Primary Precautions

Work Place/Environment

The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.

WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN

These machines are supplied with a moulded 13 Amp. Plug and 3 core power cable. Before using the machine inspect the cable and the plug to make sure that neither are damaged. If any damage is visible, have the tool inspected/repaired by a suitably qualiﬁed person. If it is necessary to replace the plug, it is preferable to use an ‘unbreakable’ type that will resist damage. Only use a 13 Amp plug, and make sure the cable clamp is tightened securely. Fuse as required. If extension leads are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine.

Make sure when the machine is placed that it sits ﬁrmly on the bench or stand, that it does not rock, that it is sufﬁciently clear of adjacent obstacles so

that you have unimpeded access to all parts of the machine. The machine is designed for indoor use, do not use when or where it is liable to get wet. Keep the machine clean; it will enable you to more easily see any damage that may have occurred.

Clean the overall machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause damage to any plastic parts or to the electrical components. Clean the machine components with a lightly oiled cloth. If the machine is liable to be standing idle for any length of time a light coat of machine or spray oil will minimise rusting.

Keep the work area as uncluttered as is practical, this includes personnel as well as material. Under no circumstances should CHILDREN be allowed in work areas.

It is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable. Once you are ready to commence work, remove all tools used in the setting operations (if any) and place safely out of the way. Re-connect the machine. Carry out a ﬁnal “tightness” check e.g. chuck or face plate, work piece, tool rest, etc., check that the correct speed has been selected.

General Instructions for 230V Machines

Product Code 501214 Model AT1416VS Rating Trade Power 230V 50Hz 560W Speed 0-800, 200-1,750, 400-3,600rpm Spindle Taper 2MT Spindle Thread M33 x 3.5mm (Ref T38) Taper Tailstock 2MT Distance Between Centres 400mm Max Diameter over Bed 350mm Tool Rest Stem Diameter 25.4mm Overall L x W x H 865 x 330 x 415mm (With Extension Bed: 1,465 x 330 x 415mm) Weight 41kg

Speciﬁcation

Make sure you are comfortable before you start work, balanced, not reaching etc.

If the work you are carrying out is liable to generate ﬂying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear-defenders. If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being caught up in the rotating parts of the tool,

likewise, consideration should be given to the removal of rings and wristwatches, if these are liable to be a ‘snag’ hazard. Consideration should also be given to non-slip footwear, etc.

DO NOT work with cutting tools of any description if you are tired, your attention is wandering or you are being subjected to distraction. A deep cut, a lost ﬁngertip or worse; is not worth it! Above all, OBSERVE…. make sure you know what is happening around you, and USE YOUR COMMON SENSE.

Speciﬁc Safety Instructions for Woodturning Lathes

1. Do not use ‘split’ work pieces.

2. Always start at the lowest speed when starting a

new task.

3. Check that the tool rest is at or slightly below the centre line of the workpiece.

4. Check the work piece is securely mounted in the lathe before switching on the power.

5. Rotate the work piece by hand, to check that it is centralised, clear of the tool rest, not ‘split’ or has loose knots.

6. Where lathes have the facility to be reversed; check the machine is rotating in the correct direction.

7. If your lathe has the facility to run in reverse, you

must ensure that the mounting accessories (chucks, faceplates etc.,) can be ‘locked’ onto the lathe mandrel, and in the case of chucks have some form of security device to prevent them ‘unwinding’ during reverse operation.

8. Make sure your tools are stored/racked away from the turning area of the lathe. Do not reach over a rotating work piece at any time.

9. Do not ‘dig in’ or try to take too large a cut.

10. Do not leave the lathe running unattended; or

leave the machine until everything is stopped.

11. Some turning tools may have speciﬁc sharpening angles that have been determined by the manufacturers; when re-sharpening, adhere to these angles to maximise the ﬁnish of your work.

Assembly Instructions

Please take some time to read the section entitled “Illustration & Parts Description” to identify the various parts of your machine so that you are familiar with the terminology we will use to enable you to set up and operate your table lathe safely and correctly.

The machine and its accessories will arrive coated with corrosion preventative grease. This will need to be cleaned from the machine, its components and accessories prior to it being set up and commissioned. Use coal oil, parafﬁn or a proprietary de greaser to remove the barrier grease. Be warned, it will stain if you splash it on clothing etc., wear overalls, coverall et al., rubber gloves are also a good idea, as is eye protection if your cleaning process tends to be a little bit enthusiastic. After cleaning, lightly coat the machine with a thin layer of light machine oil. N.B If you used parafﬁn/kerosene make sure you apply this thin ﬁlm sooner rather than later.

95% of the machine comes fully assembled, (See what’s included) to assemble the remaining 5% please follow the instructions below.

Assembling the Carrying handles

Locate the two steel carrying handles (E) and the four 1/4 unc x 5/8" Phillips screws, attach them to each end of the lathe bed (See ﬁgure 1).

Figure 01

Locate the two steel hooks & Phillips screws (G) and screw them with the hooks facing inwards, into the pre-drilled holes in the lathe bed. (See ﬁgures 2-3-4)

Assembling the Power Cable Hooks

Figure 02

Pre-drilled holes in lathe bed casting

Figure 03

Steel hook

Figure 04

Steel hooks in position

Assembly Instructions

Attaching the Optional Extension Bed (951249)

Figure 05

Step 1: Remove the carrying handle from the

end of lathe bed and place safely aside

Figure 07

Figure 06

Step 2: Line-up the pre-drilled holes in the

extension bed (H) with the holes in the lathe

Figure 08

Step 3: Locate the two 5/16 unc x 1” caphead bolts and spring/washers (I), Slot them through the holes in the

extension bed (H) & lightly screw them into the lathe bed, using a Hex key. Clamp the tailstock over the two beds and adjust until both beds are aligned then tighten the bolts, (DO NOT OVERTIGHTEN). (See ﬁgures 7-8) Replace the carrying handle (E) and screws to the end of the extension bed (H).

AT1416VS Lathe Extension Bed

Illustration and Description

Tailstock barrel lock

Live centre

Drive centre

Access panel

Electronic inverter

control unit

Access panel lock

Tailstock lock

Lathe bed

Motor

Headstock wheel

Headstock

Faceplate

Tool rest

Tool rest lock

Banjo

Green (ON)

Red (OFF)Spindle speed LED Speed control knob

Forward/Reverse switch

Banjo lock

Motor handle

Lift and shift clamping handle

Tailstock wheel

Carrying

handle

Power cable hooks

Illustration and Description

Electronic Inverter Control Unit

General Purpose AC Micro Drive from “Delta Electronics”. The VFD-S drive is famous for its low noise carrier frequency feature and easy to use keypad. The digital keypad comes in two parts; the display panel and keypad. The display provides the

parameter display and shows operation status of the AC drive. The keypad provides programming interface between the user and the AC drive. For more information see manufacturer’s manual.

Note: The inverter comes preset from the factory and you should not need to make any adjustments.

Indexing Operation

The indexing facility is useful for ﬂuted columns, clock faces and accurate hole positioning. The indexing pulley has 24 positions (15°) indexing using the supplied index pin (F).

Figure 09 Figure 10

Open the access panel, turn the headstock wheel until the pre-drilled hole in the headstock lines up

with one of the 24 pre-drilled hole positions on the index pulley. (See ﬁgs 9-10-11)

Figure 11 Figure 12

Locate the 24 index pin (F) and slide the pin into the pre-drilled

holes to lock the pulley to the desired position

Figure 13 Figure 14

The picture above shows the index

number is set to position 01

The picture above shows the index

number is set to position 23

Pre-drilled hole

1-24 index positions

Note: The index pin (F) has a magnetic base, enabling the pin to

be attached to the lathe to prevent it from being lost.

Removing Drive/Live Centres

Figure 15 Figure 16

Centre hole in the headstock operating wheel Insert the push rod (C) through the

headstock and push the drive centre out

To remove the Drive Centre (A), locate the push rod (C), while holding the tool insert the push rod (C) through the centre hole of the headstock wheel and push the drive centre out. (See ﬁgs 15-16-17) Repeat the procedure for the Live Centre in the tailstock. (See ﬁg 18)

Figure 17 Figure 18

Removing the drive centre Live centre in tailstock

Changing the Belt Speed

Note. The lowest speed pulley combination is furthest from the faceplate, i.e. smallest motor pulley diameter to largest spindle pulley diameter.

DISCONNECT THE LATHE FROM THE MAINS SUPPLY!

Lower the access panel (A) on the headstock by loosening the access panel lock caphead screw (B), using a Hex key. (See ﬁgs 19 & 20) Open the motor access door (C), by pulling the spindle speed LED box towards you. (See ﬁg 21) Loosen the motor’s lift & shift handle, see ﬁg 23, lift the motor plate handle

to give enough slack in the belt to enable it to be moved to the new selection.

When the belt is located, turn the spindle to ensure the belt is correctly seated. Check that the belt is vertical, the belt must not be run out of vertical alignment, this can cause the belt to ‘jump’ the pulley grooves, possibly the wrong way, and if it does manage to run, it will scuff the sides of the belt badly). When you are sure all is correct, press down on the motor plate handle to put tension on the belt.

Note: The belt does not need to be bar taut to operate correctly.

Continues Over...

Changing the Belt Speed

Tighten the lift and shift handle to hold the motor plate in position. Replace the access panel (A) and tighten the caphead screw (B) and close the motor access door (C).

Reconnect the machine to the mains supply. Give the lathe a little ‘burst’ to check it all runs smoothly.

When you are satisﬁed, remove any tools you may have been using; stow carefully away, the lathe is now ready to be used again.

Figure 19

Loosen the access panel caphead screw (B)

using a Hex key.

Figure 20

Lower the access panel to give

access to the spindle pulley

Figure 21

Open the motor access door (C), by pulling

the spindle speed LED box towards you.

Figure 22

With the motor access door open, gives

access to the motor pulley.

Figure 23

Loosen the motor’s lift and shift handle and lift

the motor plate handle to give enough slack

in the belt to enable it to be moved.

Maintenance

Daily after use

•Clean wood shavings away from the lathe bed and

tool rest.

•Smear a light coat of wax (Protec Tool Wax Polish,

Order no. 211835 ) over the lathe bed to allow the Banjo and Tailstock to run more smoothly over the bed and to prevent corrosion.

•Check the tension of the belt and adjust, (See pages

11 & 12 for Changing the Belt Speed).

•Check any build up of wood shaving on the motor

and spindle pulley’s and clean if necessarily.

• Using an airline, blow out the motor’s air vent.

Monthly

Note: If the lathe is not going to be used for a period of time, smear a light coat of wax over the bed and place a dust sheet (product code. 600410), over the lathe.

Wax Points