Axminster AP25FD User guide

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Page 1

Bench & Floor Drills

User manual

AP20BD Code: 111891 AP25FD Code: 111892

AP32FD Code: 111893

AP20BD

Code: 111891

AP25FD

Code: 111892

AP32FD

Code: 111893

AT: 27/8/2025

BOOK VERSION: 2

Page 2

INDEX OF CONTENTS

What’s Included 03

General Safety Instructions 05

General Safety Instructions for Drilling Machines 06

Specication 07

Assembly 08

Illustration and Parts Description 14

Changing the Speed 18

Levelling the Table AP32FD Only) 18

Tilting the Table 19

Removing the Keyless Chuck 19

Maintenance 20

Speed Select Tables 21

Drill Speed Material Table 22

Troubleshooting 23

Exploded Diagram/Parts List 24

Wiring Diagram 28

Declaration of Conformity 29

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Ear protection

should be worn

Eye protection

should be worn

Dust mask

should be worn

HAZARD

Page 3

WHAT’S INCLUDED

Model Number AP20BD Model Number AP32FD

Quantity Item Part

1 No Bench Pillar Drill (ZQJ4119K) A

Model Number AP25FD

Quantity Item Part

1 No Floor Pillar Drill B

Quantity Item Part

1 No Floor Pillar Drill C

THE AP32FD IS EXTREMELY HEAVY & COMES LARGELY ASSEMBLED FOR SAFETY AND TRANSPORT!

Box Containing:

1 Pillar for drill head complete with mounting ange, rise and fall rack and retaining ring 1 1 Drill table extension bracket arm 2 1 Pillar drill head 3 1 Drill table square (Medium) 4a (111891 ONLY) 1 Drill table square (Large) 4b (111892 ONLY) 1 Base (Small,Medium, Large) 5 (111891, 111892 ONLY) 1 Chuck guard assembly mounting bracket 6 1 Chuck guard assembly 7 2 Lift and shift handle clamps for the rise and fall mechanism, drill table 8 1 Lever feed handle assembly with M8x50mm cap head screw 9 1 Crank handle for table rise and fall mechanism (small) 10 (111891, 111892 ONLY) 1 Crank handle for table rise and fall mechanism (Large) 10 (111893 ONLY) 1 Keyless chuck 3-16mm 11 1 Morse taper arbor for chuck assembly 12 1 Pulley cover knob & Phillips screw 13 1 Morse taper drift 14 3 Hex Keys 3-5-6mm 15 4 M10x25mm + washers 16 (111891, 111892 ONLY) 4 M6x11mm Button head Phillips screws 17 2 M5x14mm Button head Phillips screws 18

Page 4

WHAT’S INCLUDED

17 18

Page 5

GENERAL SAFETY INSTRUCTIONS

The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF REACH OF YOUNG CHILDREN

KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS.

Mains Powered Tools

• Tools are supplied with an attached 13 Amp plug.

• Inspect the cable and plug to ensure that neither are damaged. Repair if necessary by a suitably qualied person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere within a site area that is ooded.

• Keep machine clean.

• Leave machine unplugged until work is about to commence.

• Always disconnect by pulling on the plug body and not the cable.

• Carry out a nal check e.g. check the cutting tool is securely tightened in the machine and the correct

speed and function set.

• Ensure you are comfortable before you start work,

balanced, not reaching etc.

• Wear appropriate safety clothing, goggles, gloves, masks etc. Wear ear defenders at all times.

• If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine.

• Consideration should be given to the removal of rings and wristwatches.

• Consideration should also be given to non-slip footwear etc.

• If another person is to use the machine, ensure they are

suitably qualied to use it.

• Do not use the machine if you are tired or distracted

• Do not use this machine within the designated safety areas

of ammable liquid stores or in areas where there may be volatile gases.

• Check cutters are correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.

• OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON SENSE.

Page 6

GENERAL SAFETY INSTRUCTIONS FOR DRILLING MACHINES

1. DO NOT operate the machine without carrying out a preliminary inspection.

2. CHECK that the speed is correct for the planned operation, and the upper drive belt cover is closed and fastened secure.

3. CHECK the drill bit is the correct size and type, is correctly tted and tightened in the chuck.

4. Make sure that the drill head, the table bracket arm, the table tilt and the table swivel clamps are all locked before any drilling is attempted.

5. DO NOT attempt to carry out any drilling operation on material that has not been secured to the drill table, either by vice or clamp.

6. Remove any tools (chuck key, spanners etc), that may have been used in setting up operations and put them away in their correct stowage positions.

7. Try to arrange the drilling operation so that the drill tip does not come in contact with the table.

8. ALWAYS allow the drill to stop before removing drills or swarf from around the job or the table.

9. NEVER remove ‘ying’ swarf strands from the drill whilst it is turning.

10. It is a good precaution to wear eye protection when drilling, especially using small drills, or very hard material that produces small chips.

11. It is not a good idea to wear gloves when operating a drill press.

12. After the job is completed, remove all tools and accessories from the machine, check that drill bits are still sharp and re-use able.

13. Clean the machine down thoroughly, including removing coolant or cutting compounds from the drill table.

14. Lightly coat all metal surfaces with a light oil coating.

15. Disconnect the machine from the supply. Secure the cable/

plug clear of the oor.

Page 7

AP25FD

Code: 111892

Code 111891 Model AP20BD Rating Professional Power 750W (230V 1ph) Speed Range (12) 120-2,580rpm Throat 178 mm Taper 2MT Chuck Cap/Type 1-16mm keyless Chuck Travel 80 mm Max Chuck to Table 325 mm Max Chuck to Base 500 mm Diameter of Column 80 mm Table Size 290 x 290 mm Table Tilt 45˚ - 0 - 45˚ Base Size 450 x 270 mm Overall Size L x W x H 670 x 360 x 1,020 mm Weight 82 kg

Code 111892 Model AP25FD Rating Professional Power 750W (230V 1ph) Speed Range (12) 120-2,580rpm Throat 216 mm Taper 3MT/B16 Chuck Cap/Type 1-16mm keyless Chuck Travel 80 mm Max Chuck to Table 700 mm Max Chuck to Base 1,150 mm Diameter of Column 80 mm Table Size 345 x 345 mm Table Tilt 45˚ - 0 - 45˚ Base Size 520 x 320 mm Overall Size L x W x H 750 x 430 x 1,650 mm Weight 92 kg

SPECIFICATION

AP20BD

Code: 111891

Code 111893 Model AP32FD Rating Professional Power 1100W (230V 1ph) Speed Range (12) 150-2,700rpm Throat 254 mm Taper 3MT Chuck Cap/Type 3-16mm keyless Chuck Travel 120 mm Max Chuck to Table 540 mm Max Chuck to Base 1,090 mm Diameter of Column 92 mm Table Size 475 x 425 mm Table Tilt 45˚ - 0 - 45˚ Base Size 580 x 450 mm Overall Size L x W x H 860 x 610 x 1,710 mm Weight 143 kg

AP32FD

Code: 111893

Page 8

ASSEMBLY

Having unpacked your machine and its accessories, please check the contents against the equipment list ”What’s Included”, if there are any discrepancies, please contact Axminster Tools using the procedures laid down on our website.

PLEASE DISPOSE OF THE PACKAGING RESPONSIBLY; MUCH OF THE MATERIAL IS RECYCLABLE

The machine and its accessories will arrive coated with heavy corrosion preventative grease and greased wax paper or plastic wrapping. These will need to be cleaned from the machine, its components and accessories prior to it being set up and commissioned. Use water soluble de greaser to remove the barrier grease. Be warned, it will stain if you splash it on clothing etc. After cleaning, lightly coat the exposed metal surfaces of the machine with a thin layer of light machine oil. N.B If you used water soluble de greaser make sure you apply this thin lm sooner rather than later.

WARNING! WEAR OVERALLS, RUBBER GLOVES AND EYE PROTECTION!

Fig 02

Retaining collar

Hex key

2. Locate the drill table mounting bracket arm (2), apply some greese to the worm and pinion gears then twist the worm drive shaft with your ngers so that the whole shaft protrudes from the casting and the worm gear itself is clear of the square recess in the main body of the casting, see g 03-04-05.

Fig 03-04-05

Worm gear

Please read the Instruction Manual prior to using your new machine; as well as the installation procedure, there are daily and periodic maintenance recommendations to help you keep your machine on top line and prolong its life. Keep this instruction manual readily accessible for any others who may also be required to use the machine.

WARNING! THE DRILL HEAD IS A HEAVY AND SUBSTANTIAL PIECE OF MACHINERY, YOU ARE ADVISED TO HAVE HELP TO LIFT IT CLEAR OF THE BOX AND FIT IT TO THE COLUMN.

1. Place the base (5) on the bench or oor and place the

mounting ange of the column (1) onto the seating ange of the base (5), align the holes. Use the four Hex bolts (16) and secure the column to the base, see g 01. Loosen the grub screw holding the chamfered retaining collar on the column with the supplied Hex key, place it and the rise and fall rack assembly aside, see g 02.

Fig 01

Pinion gear

Page 9

ASSEMBLY

3. Pick up the rise and fall gear rack, identify the top and the bottom, (the rack gearing is cut asymmetrically, with the gear cut extending closer to the bottom), make sure you have the rack the right way up, as it will allow you to drive the drill table up and down over its full range, see g 06.

Fig 06

Top of rack

4. Fit the rise and fall rack into the square recess in the mounting bracket arm (2) casting, ensure that it is engaged with the pinion, see g 07. Lower the combined mechanism over the column. Allow it to slide down the column until the rise and fall rack is located in the cup chamfer in the top of the mounting ange, see g 08. Replace the cup chamfered retaining collar over the column and slide it down onto the top of the rack. Lock it in place with the grub screw, ensuring that it has captured the upper end of the rack securely, but not too tight that the rack cannot be swivelled around the pillar see g 09.

Fig 09

5. Locate and t the crank handle (10) to the shaft, ensuring

that you tighten the grub screw onto the machined at on the shaft, this will keep the worm gear in position, see g 10-11.

Fig 10-11

Machined at

Fig 07-08

Rise and fall rack

6. Check that the mounting bracket can be driven up and down

the column and can swivel around the pillar. Locate the lift and shift handle (8) and screw it into the threaded hole to the rear of the mounting bracket arm and tighten, see g 12. DO NOT OVERTIGHTEN as the cast iron arm could break. Check it has ‘pinched’ up on the column and the bracket is immobile; both in its up and down travel and swivel movement.

Fig 12

Cup chamfer

Continues Over....

Page 10

ASSEMBLY

Fig 17-18-19

Fig 13-14-15

1. CHECK the drill head, ensure that the two hex socket grub

screws that lock the head in place on the column are withdrawn and will not foul on the column when the head is tted, see g 17. Place the assembly you have just been working on in the designated position, make sure it is stable and lift the drill head over the column and let it drop into place, see g 18. Set the drill head approximately fore and aft and lock in position using the two cap head grub screws mentioned earlier, see g 19. Check that the drill head is immobile. Everything on the drilling machine is now secured.

Grub screws

4a 4b

7. Screw in the remaining lift and shift handle (8) into the threaded

hole to the end of the mounting arm. DO NOT OVERTIGHTEN

as the cast iron arm could break. Lower the drill table (4,4a,4b)

spigot into the machined hole to the front of the mounting arm and tighten the handle until it has ‘pinched’ up on the drill table’s spigot and the table is immobile, see g 13-14-15.

Lever Feed Handle

2. Locate the lever feed handle and its securing cap head

bolt/washer (9), note the raised boss and spigot on feed mechanism. Mount the handle over the boss and ensure the spigot slots into the pre-driiled hole in the feed handle assembly. Secure with the supplied cap head bolt through the hole in the centre of the handle, through into the tapped hole in the mounting boss, see g 20-21-22-23.

Fig 20-21-22-23

Mounting the Drill Head

WARNING! THE DRILL HEAD IS A HEAVY AND SUBSTANTIAL PIECE OF MACHINERY, YOU ARE ADVISED TO GET HELP TO LIFT IT CLEAR OF THE BOX AND ONTO THE COLUMN.

tapped hole

Raised boss

Spigot

Pre-drilled hole

Page 11

ASSEMBLY

Pulley Cover Knob

3. Locate the pulley cover knob (13), remove the Phillips screw,

insert the screw through the pre-drilled hole in the pulley cover and secure the knob in place, see g 27.

Fig 27

Chuck guard

4. Locate the chuck guard assembly (7), chuck guard mounting

bracket (6) and the four M6 button head Phillips screws (17). Oer up the four pre-drilled holes in the mounting bracket (6) with threaded holes to the side of the drill head assembly (3). Secure in position with the four M6 screws (17), see g 28-29

Lever Feed Handle (AP32FD ONLY)

Locate the lever feed handle (9), remove the centre bolt and unscrew the centre cap from the raised boss drive shaft, place safely aside, see g 24. Remove the square key from the machined slot on the drive shaft. Mount the handle over the drive shaft so the square cut out on the handle lines up with machined slot in the shaft. Replace the square key, screw on the centre cap and secure the handle in place with the centre bolt, see g 25-26.

Fig 24-25-26

Centre cap Centre bolt

Key slot cut out

NOTE: Make sure the cutout slot in the mounting bracket (6) is to the top.

Fig 28-29

Threaded holes

Square key

5. Insert the micro switch cable into the machined cutout slot

in the mounting bracket (6). Press the switch assembly into the rear of the micro switch housing as shown, see g 30.

Continues Over....

Page 12

ASSEMBLY

Fig30

Micro switch

Housing

6. Line up the two holes in the micro switch unit with the threaded holes to the end of the angled bracket (6). Make

sure to introduce the micro switch cable into the cutout slot in the mounting bracket (6). Secure the micro switch with two

M5 Phillips screws (18), see g 31.

Fig 31

Fig 33-34

8a. The guard can be centralized via the 2 screws & plate slots.

9. Introduce the chuck guard rail (7) up through the centre of

the micro switch and nip up the clamping knob to lock the chuck guard in place, see g 35.

Micro switch unit

7. Undo the clamping knob to the side of the micro switch suciently to allow the guard rail to slide up through the centre of switch.

8. Remove stop cap, remember to replace once tted.

Fig 32

NOTE: You can re-adjust the guard’s height for dierent drilling operations.

Fig 35

Morse taper arbor and chuck

10. Locate the keyless chuck (11) and Morse taper arbor (12).

Insert the Morse taper arbor into the keyless chuck then slot the assembly up into the quill. NOTE: DO NOT FORCE THE

MORSE TAPER IN, OTHERWISE THE QUILLS SPLINE SHAFT WILL BE DAMAGED! Place a piece of timber on the table, turn

the lever feed handle (9) down until the chuck is up against the timber and press lightly down. The Morse taper (12) should now be locked inside the quill, see g 36-37-38.

Page 13

ASSEMBLY

Fig 36

Fig 37

NOTE: MAKE SURE ALL MATING SURFACES ARE GREASE FREE BEFORE ASSEMBLY!

11. Open the pulley cover and check to see if the belt has been

tensioned. If not, loosen the two motor yoke locks on either side of the drill head and move the tensioning lever back then re-tighten the motor yoke locks to lock the motor in place, see g 39-40-41-42.

Fig 39-40-41-42

Motor yoke clamp

Fig 38

Tension the belt

Page 14

ILLUSTRATION AND PARTS DESCRIPTION

111891 AP20BD

111892 AP25FD

111893 AP32FD

Page 15

Pulley drive belt cover

Chuck guard micro switch

On/O switch

ILLUSTRATION AND PARTS DESCRIPTION

Pulley cover hand knob

Motor yoke buttery locking

Emergency stop Button

LED Light switch

Chuck guard

Drill table

Extension bracket arm

Lift and shift clamping handle

Drill column

Motor

Lever feed handle

Retaining collar

Keyless chuck

Rise and fall rack

Crank handle

Mounting ange

Base casting

Micro switch

Quill pulley Motor pulley

Jockey Pulley

(Drive belt tensioning)

Page 16

ILLUSTRATION AND PARTS DESCRIPTION

Drive belt tensioning lever lock

Move the tensioning lever to release or tension the drive belts

Chuck guard micro switch

Opening the chuck guard whilst in operation will stop the drill instantly.

LED light (A) below the drill head pivots to

direct light down onto the work table

Depth stop assembly

Page 17

ILLUSTRATION AND PARTS DESCRIPTION

On/O switch (A)

Emergency stop button (B)

LED light switch (C)

AP32FD pillar drill control panel

NOTE: The LED light switch is above

the On/O switch assembly

Motor yoke buttery lock (A)

Drive belt tensioning lever lock (B)

Lift and shift handle (A) for securing the table mounting arm

Clamping handle (B) for securing the table

Table tilt pointer (A)

Table tilt scale (B)

Table tilt clamping bolt (A), 90˚ degrees locking pin (B) AP32FD Pillar drill table tilt assembly

Table tilt clamping bolt (A)

90˚ degree locking pin (B)

Table levelling adjusting nut (C)

Page 18

CHANGING THE SPEED

WARNING! DISCONNECT THE PILLAR DRILL FROM THE MAINS SUPPLY BEFORE CONTINUING!

1. Open the pulley cover and loosen the motor yoke locks (A).

Turn the drive belt tensioning lever (B) anti-clockwise, to move the motor assembly “in”. This will release the tension from the drive belts, see g 43.

Fig 43

2. Refer to the speed select table and ascertain the belt

positions for the speed you require. Move the belts to these positions.

WARNING! TAKE CARE NOT TO TRAP YOUR FINGERS WHEN REPOSITIONING THE BELT ON THE PULLEYS!

3. Turn the pulley train,see g 44, to check the belts move

freely. Tension the whole belt train by turning the drive belt tensioning lever (B) anti-clockwise, to move the motor assembly “out”. Tighten the motor yoke buttery knobs (A) to lock the motor assembly in position.

Fig 44

LEVELLING THE TABLE (AP32FD ONLY)

The ‘AP32FD pillar drill’ come with a large heavy cast iron table and there is more chance that the table will need to be adjusted so it’s perpendicular with the motion of the quill. To do this there is an adjusting nut on the supporting arm below the 90˚ locking pin, see g 45.

Fig 45

Tilt clamping bolt

90˚ locking pin

Adjusting nut

1. Position the centre of the table directly beneath the pillar drill’s chuck and lock the table in place. The table should be about 200mm beneath the bottom of the chuck, nd a perfectly cylindrical steel rod about 12.5mm in diameter and insert it into the chucks jaws and tighten.

Fig 46-47

Cylindrical steel rod

Square

2. Position a 90˚ square on the table and line it against the steel rod. If you notice any unevenness between the table and the rod, loosen the tilt clamping bolt and turn the adjusting nut until the table is square with the drill chuck. Tighten the clamping bolt to lock the table in place, see 46-47.

Page 19

TILTING THE TABLE

1. The cust iron table can be tilted 45˚ degrees in both plains, to tilt the table you will need to rst remove the tables 90˚ locking pin. To remove the locking pin use a 10mm spanner, turn the nut clockwise to draw the pin out. Remove the pin and place safely aside, see g 48-49. Loosen the tilt clamping bolt and tilt the table to the desired angle then retighten the bolt.

Fig 48

Fig 49

90˚ Locking pin

2. To set the table back to 90˚ degrees, loosen the clamping

bolt, position the table back in the horizontal plain and insert the locking pin into the machined hole in the support arm. Adjust the nut so it protects the end of the threaded pin and using a high faced mallet tap the locking pin into place.

REMOVING THE KEYLESS CHUCK

1. Lower the quill to its maximum depth by turning the feed lever handle. Whilst holding the quill handle down rotate the depth stop collar to keep the quill locked down.

2. Place a piece of timber on the drill table to prevent the chuck from being damaged, turn the chuck to line up the Morse taper arbor in the quill’s machined slot. Insert the Morse taper drift (14) in the quill’s slot, thus pushing the Morse taper down and releasing the chuck assembly, see g 51.

Morse taper drift

Fig 51

Page 20

MAINTENANCE

WARNING! DISCONNECT THE MACHINE FROM THE MAINS SUPPLY BEFORE CONTINUING!

Cleaning

Excessive dust in the motor can cause excessive heat to develop. Every eort should be made to prevent foreign material from entering the motor.

When operated under conditions likely to permit accumulations of dust, dirt or waste, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully.

Caution: To avoid eye injury or adverse reaction to dust, high pressure hoses should not be used especially in poorly ventilated areas. The operator performing this cleaning function should wear safety goggles and dust lter mask.

After cleaning, apply a light coat of machine oil on the quill and chuck.

If the machine is going to stand idle for any length of time, a light coat of spray or machine oil over the column and table will prevent rusting. Then place a dust sheet over the pillar drill.

Electric

WARNING! DO NOT USE THE MACHINE IF THE POWER CABLE HAS BECOME DAMAGED.

If any servicing (other than the above cleaning) becomes necessary, the unit should be returned to Axminster Tools to be repaired by one of our qualied electricians. Contact our customer sales department for further assisance on 03332 406406 or email as @ csaxminstertools.com

Call: 03332 406406 Email: [email protected]

WARNING! DO NOT ATTEMPT TO REPAIR IT YOURSELF CONTACT OUR TECHNICAL SALES TEAM FOR ASSISTANCE.

Motor speed

The speed of the motor cannot be regulated or changed - no adjustment is necessary.

Page 21

SPEED SELECT TABLES

(12 Speed) 111891 AP20BD Bench Pillar Drill 111892 AP25FD Floor Pillar Drill

(12 Speed) 111893 AP32FD Floor Pillar Drill

Page 22

DRILL SPEED MATERIAL TABLE

12 Speed

Spindle MotorJockey Pulley

Recommended Drill Size per Material

Average Guide

Speed

50Hz inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

2450-2500-2580 rpm 5/16” 7.9 3/16 4.8 11/64 4.4 5/32 4.0 7/16 2.8 3/32 2.4 1/16 1.6 1/32 0.8

1580-1750-1870 rpm 3/8 9.5 1/4 6.4 7/32 5.6 3/16 4.8 1/8 3.2 3/32 2.4 1/16 1.6 3/64 1.2

1250-1290-1330 rpm 5/8 15.9 3/8 9.5 11/32 8.7 5/16 7.9 1/4 6.4 5/32 4.0 1/8 3.2 1/16 1.6

790-830-900 rpm 7/8 22.2 1/2 12.7 15/32 11.9 7/16 11.1 11/32 8.7 1/4 6.4 3/16 4.8 1/8 3.2

500-540-600 rpm 1

Wood

/4 31.8 3/4 19 11/16 17.5 5/8 15.9 1/2 12.7 3/8 9.5 5/16 7.9 1/4 6.4

Zinc

Diecast

Aluminium

or Brass

Plastic

Cast Iron

and Bronze

Steel

Mild and

Malleable

Steel Cast

and

Carbon

Stanless and

Steel

Too l

Page 23

TROUBLE PROBABLE CAUSE REMEDY

TROUBLESHOOTING

Noisy Operation

Drill bit burns

Drill bit leads o hole not round

Wood splinters on underside

1. Incorrect belt tension

2. Dry spindle

3. Loose spindle pulley

4. Loose motor pulley

1. Incorrect speed

2. Chips not coming out of hole

3. Dull drill bit

4. Feeding too slow

5. Not lubricated

1. Hard grain in wood or lengths of cutting lips and/or angles not equal

2. Bent drill bit

1. No “back-up material” under workpiece

1. Adjust the tension

2. Lubricate spindle

3. Checking tightness of retaining nut on pulley, and tighten if necessary

4. Tighten set screws in pulleys

1. Change speed

2. Retract drill bit frequently to clear chips

3. Resharpen drill bit

4. Feed fast enough-allow drill bit to cut.

5. Lubricate drill bit

1. Resharpen drill bit correctly

2. Replace drill bit

1. Use “back-up material”

Work piece torn loose from hand

Drill bit binds in work piece

Excessive drill bit run out or wobble

Quill returns too slow or too fast

Chuck will not stay attached to spindle it falls o when trying to install it

1. Not supported or clamped properly

1. Work piece pinching drill bit or excessive feed pressure

2. Improper belt tension

1. Bent drill bit

2. Worn spindle bearings

3. Drill bit not properly installed in chuck

4. Chuck not properly installed

1. Spring has improper tension 1. Adjust spring tension

1. Dirty, grease or oil on the tapered inside surface of chuck or on the spindle’s tapered surface

1. Support work piece or clamp it

2. Adjust tension

1. Use a straight drill bit

2. Replace bearings

3. Install drill bit properly

4. Install chuck properly

1. Make sure all surfaces are free of dust and grease

Page 24

EXPLODED DIAGRAM/PARTS LIST

Page 25

EXPLODED DIAGRAM/PARTS LIST

PART

DESCRIPTION QTY

1 BASE 1

2 COLUMN 1

3 RACK 1

4 HEX SCREW 1

5 BOLT 4

6 RIVET 2

7 SCALE 1

8 GRIPPING SLEEVE 1

9 LOCKING HANDLE 1

10 WORM 1

11 SMALL SHAFT 1

12 ROCKER 1

13 BEVEL WHEEL 1

14 COLLAR 1

15 SCREW 1

16 TABLE 1

17 LOCKING HANDLE 1

18 ARM 1

19 BOLT 1

20 PIN 1

21 ANGLE SCALE 1

22 RIVET 2

23 WRENCH 1

24 WRENCH 1

25 POWER CORD 1

28 NUT 2

29 SPRING SEAT 1

30 SPRING 1

31 WASHER 1

32 NUT 1

33 HEX HEAD SCREW 1

34 HANDLE FOR TENSION 1

35 CHECK RING 1

36 HANDLE 2

37 INITIATIVE GUIDE ROD 1

38 DRIVEN GUIDE ROD 1

39 WASHER 12 2

40 MOTOR BASE 1

41 NUT M12 2

42 DRIVER PULLEY 1

43 BELT 1

44 BELT COVER 1

46 MOTOR 1

47 FLAT KEY 1

48 NUT M8 4

49 WASHER 8 4

50 BOLT 4

51 CAST BODY 1

52 IDLE PULLEY SHAFT 1

53 CHECK RING 1

54 BEARING 1

55 IDLE PULLEY 1

56 CHECK RING 1

57 BOLT 1

58 HANDLE 1

59 WASHER 1

61 BOLT 4

62 WASHER 4

63 BOLT M8X16 1

64 SHIFTING FORK 1

65 HEX SOCKET TACKING 1

66 HEX SOCKET TACKING 1

67 HEX SOCKET TACKING 1

68 COVER 1

69 GEAR SHAFT 1

70 HANDLE ASSEMBLY 1

71 HANDLE COVER 3

72 BOLT 1

73 BELT 1

74 SCREW 3

75 SWITCH BOX 1

79 BOLT 4

80 SWITCH 1

85 WASHER 1

86 BEARING 1

87 RUBBER PAD 1

88 SLEEVE 1

89 DRIFT 1

90 BEARING 1

93 MAIN SHAFT 1

94 LIVE AXLE 1

95 CHUCK 1

Page 26

EXPLODED DIAGRAM/PARTS LIST

98 CIRCLIP 1

99 BEARING 1

100 SPACER SLEEVE 1

101 BEARING 1

102 SPINDLE HOUSING 1

103 DRIVEN PULLEY 1

104 NUT 1

105 NUT 1

107 PIN 1

108 WASHER 2

109 ANTI-VIBRATION PAD 1

111 WASHER 1

112 NUT M6 1

113 KEY 1

114 CONNECTING SHAFT 1

115 CHECK RING 2

116 COVER 1

117 BOLT 4

118 WASHER 1

119 SCREW 1

120 NUT 1

121 WRENCH 1

122 THRUST BEARING 1

123 BOLT M6X12 1

124 WASHER 1

125 MICRO SWITCH 1

126 NUT M6 1

171 SWITCH 1

181 BOLT 1

182 WASHER 1

183 SHAFT SLEEVE 1

191 POINTER 1

192 SCREW 1

193 HANDLE 1

202 LED LIGHT 1

203 BOLT 2

204 WASHER 2

205 NUT 2

206 BOLT 2

NO DESCRIPTION QTY

2-1 BOLT M5X16 2

2-2 BASE 1

2-3 STEEL BALL 1

2-4 SHRAPNEL 1

2-5 BOLT M4X6 2

2-6 MICRO SWITCH 1

2-7 COVER PLATE 1

2-8 GUIDE SLEEVE 1

2-9 LOCKING HANDLE 1

2-10 GUIDE PILLAR 1

2-11 SLIDING BLOCK 2

2-12 BOLT 2

2-13 GUARD 1

2-14 DEAD PLATE 1

2-15 BOLT 4

2-16 CABLE GLAND 1

2-17 MOUNTING PLATE 1

2-18 BOLT 2

2-19 NUT M5 2

2-20 WASHER 5 2

2-21 SCREW 1

2-22 WASHER 1

2-23 BOLT M6X16 2

2-24 WASHERS 2

2-25 BENCH AND FLOOR DRILL 2

Page 27

EXPLODED DIAGRAM/PARTS LIST

Page 28

WIRING DIAGRAM

Page 29

DECLARATION OF CONFORMITY

Page 30

DECLARATION OF CONFORMITY

Page 31

Page 32

The packaging is suitable for recycling. Please dispose of it in a responsible manner.

EU Countries Only

Do not dispose of electric tools together with household waste material. By law they must be collected and recycled separately.

Axminster Tools, Axminster Devon EX13 5PH

axminstertools.com