Axminster AP25BM User guide

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Page 1

AP25BM

Bench Morticer

Code 105646 Door Mortice Kit

Code 107638

Original Instructions

Code 105645 AP25BM Morticer Stand

AT: 06/10/2023

BOOK REF : 106517

Page 2

INDEX OF CONTENTS

EU Declaration of Conformity 02 What’s Included 03 Optional Accessories 04 General Safety Instructions for 230V Machines 05 Specic Safety Instruction for Morticers 05 Specication 05 Assembly 06-07-08 Illustration and Parts Description 09-10-11 Setting Up the Morticer 12-13-14-15-16 Accessories 17-18-19 Maintenance 19-20-21 Troubleshooting 22 Exploded Diagrams/Lists 23-24-25-26 Wiring Diagram 27

EU DECLARATION OF CONFORMITY

Cert No: 2310

Axminster Tool Centre Ltd Axminster Devon EX13 5PH UK

axminstertools.com

declares that the machinery described:-

Type Morticer

Model AP25BM

Signed

Andrew Parkhouse

Operations Director

Date: 18/10/2017

EU Declaration of Conformity

This machine complies with the following directives:

2006/42/EC EN ISO 12100 EN 60204-1:2006/AC:2010

and conforms to the machinery example for which the EC Type-Examination Certicate No RA/2017/A0001C has been issued by Yeon Chuan Machinery Co., Ltd at: 50-2, Lane 108, Yongfeng RD., Taiping Dist., Taichung City, Taiwan 411.

and complies with the relevant essential health and safety requirements.

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Ear protection

should be worn

Eye protection

should be worn

Dust mask

should be worn

HAZARD

Page 3

WHAT’S INCLUDED

Quantity Item Part Model Number AP25BM 1 Bench Morticer A 1 Operating Wheel 1 Operating Lever B

Accessories

2 Bush Adaptors 13/16" and 3/4" C 1 17-19, 12-14 and 11-13mm Spanners D 1 Spindle Nut Spanner 1 Screwdriver E 1 Hex Key F 1 Chuck Key G 1 Lift & Shift Clamping Handle H 1 Chuck Extension I 1 Instruction Manual

F G I

Page 4

OPTIONAL ACCESSORIES

Code: 105645 Stand Assembly

4 Leg Brackets J 2 Long Upper Support Struts K 2 Short Upper Support Struts L 2 Long Lower Support Struts M 2 Short Lower Support Struts N 4 M8 Hex Bolts Washers & Nuts O 4 Threaded Rubber Feet P

1 Bag of Fixings Q

P Q

Code: 105646 Door Mortice Kit

Page 5

GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES

The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF REACH OF YOUNG CHILDREN

KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS.

Mains Powered Tools

• Tools are supplied with an attached 13 Amp plug.

• Inspect the cable and plug to ensure that neither are damaged. Repair if necessary by a suitably qualied person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere within a site area that is ooded.

• Keep machine clean.

• Leave machine unplugged until work is about to commence.

• Always disconnect by pulling on the plug body and not the cable.

• Carry out a nal check e.g. check the cutting tool is securely tightened in the machine and the correct

speed and function set.

• Ensure you are comfortable before you start work,

balanced, not reaching etc.

• Wear appropriate safety clothing, goggles, gloves, masks etc. Wear ear defenders at all times.

• If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine.

• Consideration should be given to the removal of rings and wristwatches.

• Consideration should also be given to non-slip footwear etc.

• If another person is to use the machine, ensure they are

suitably qualied to use it.

• Do not use the machine if you are tired or distracted

• Do not use this machine within the designated safety areas

of ammable liquid stores or in areas where there may be volatile gases.

• Check cutters are correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.

• OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON SENSE.

SPECIFIC SAFETY INSTRUCTION FOR MORTICERS

• Ensure that the morticer is rmly xed to its base as the force exerted through the operating handle could be enough to over balance the machine.

• Ensure that the operating handle is returned to the upright position after cutting a mortice.

• Mortice chisels have very sharp ends, handle them with

great care.

• Make sure that the timber is held rmly down against the

table, either with the vice or the hold down clamps. This prevents the possibility of the timber being pulled upwards as the mortice chisel is withdrawn from the hole.

SPECIFICATION

Code 107638 Model AP25BM Rating Professional Power 750W 230V 50Hz 1Phase Chisel Stroke 125mm Centre of Chisel to Back Fence 110mm Max Height of Timber with 12.7mm Chisel and Bit 190mm Max Chisel Size Softwood 25mm Max Chisel Size Hardwood 19 mm Overall L x W x H 460mm x 515mm x 1,000mm Weight 85kg

Page 6

ASSEMBLY

Remove the morticer and parts from the shipping cartons. Report any shortages or damage to Axminster Tool Centre Customer Services Department. (03332 406406)

HAVING UNPACKED YOUR ACCESSORIES PLEASE DISPOSE OF ANY UNWANTED PACKAGING PROPERLY. THE POLYTHENE AND CARD IS RECYCLABLE.

The machine and its accessories will arrive coated with heavy corrosion preventative grease and greased wax paper. These may need to be cleaned from the machine, its component and accessories prior to it being set up. Use degreaser to remove the barrier grease.

WEAR GLOVES AND EYE PROTECTION WHILE CLEANING THE MACHINE!

Read the manual thoroughly, familiarising yourself with the correct safety, operating and maintenance procedures before proceeding further.

Mounting the Morticer to a Workbench

Optional Stand Assembly

Code 105645

WARNING! YOU WILL REQUIRE ASSISTANCE TO LIFT THE MORTICER OR USE A HOIST OR ENGINE CRANE BEFORE ATTEMPTING TO MOVE THIS MACHINE!

Lower the morticer assembly onto the workbench and position the machine so there is sucient space all round. Use a pencil and mark the position of the mounting holes to the base casting. Drill the holes in the workbench and secure the morticer using four M8 bolts/washers.

NOTE: Mount the morticer near the edge of the bench to allow sucient clearence when using the optional ‘Door Mortice Kit code 105645’. Consider purchasing the optional stand, code 105645.

Base casting

Mounting hole

Workbench

Page 7

ASSEMBLY

Mounting the Morticer to the Stand

Locate the four M8 Hex bolts/washers (O). Lift the morticer (A) onto the stand, line up the four pre-drilled holes to the base of the morticer with the holes to the corners of the stand assembly. Place a larger washer over the thread Hex bolts, insert the bolts down through the holes in the morticer’s base. Place the remaining washers over the threaded bolts and secure in place with the four nuts, see g 01-02-03.

Fig 01-02-03

Operating Lever

1. Locate the operating lever (B). Loosen the grub scew on the

lever coupling, insert the bar into machined hole and re-tighten the screw. Remove the Hex screw washer and spring from the rack and pinion assembly, see gs 05-06-07.

Fig 04

Lever coupling

Lever bar

Grub screw

Fig 05-06-07

Rack and Pinion assembly

Hex key

Hex screw washer

Spring

Continues over...

Page 8

ASSEMBLY

IMPORTANT NOTE: THE HEAD STOCK ASSEMBLY HAS BEEN LOWERED FOR SHIPPING AND NEEDS TO BE RAISED TO ITS HIGHEST POSITION. TO DO THIS INSERT THE LEVER COUPLING OVER THE PINION ASSEMBLY UNTIL THE TEETH MESH THEN RAISE THE HEAD STOCK.

2. Re-position the lever (B) coupling over the rack and pinion

assembly so that the lever is in the upright position and the teeth are meshed together, see g 08-09.

Fig 08-09

Teeth

Grub screw

Shaft

4. Locate the operating wheel (A), undo the grub screw and slide the wheel onto the drive shaft re-tighten the screw, see g 12.

Fig 12

Teeth

3. Push the lever coupling face up against the support column and replace the spring and Hex screw washer. Re-tighten using the Hex key, NOTE: DO NOT OVERTIGHTEN , see g 10-11.

Fig 10-11

Chuck Compartment

Open the chuck access door by removing the screw and placing it safely aside. Remove the transport packaging and wipe the chuck over with a cloth. Close the access door and replace the screw, see g 13-14.

Fig 13-14

Chuck access door Screw

Page 9

ILLUSTRATION AND PARTS DESCRIPTION

Operating lever

Chisel lift & shift clamping handle

Table operating wheel

Transverse gib strip adjusting

screws and locking nuts

Depth setting bar

Lever coupling

Head stock support column

Chuck key

AT25BM Morticer

with optional stand

Motor

NVR switch with emergency stop shroud

Depth setting bar clamping handle

Depth stop ring collar

Chisel mounting ange

Table

Cast iron base

Chuck access door

Table clamp

Clamp wheel

Page 10

ILLUSTRATION AND PARTS DESCRIPTION

1.5-13mm Chuck Bush adaptor Mortice chisel clamping handle

Clamping handle (A)

Depth setting scale bar (B)

C D

Depth stop ring collar (C) Depth stop plate (D)

NVR Emergency stop shroud NVR ON/OFF switch Chuck key storage clip

Page 11

ILLUSTRATION AND PARTS DESCRIPTION

Two collar stops with lift & shift handles (E), Collar stop bar (F)

Gib strip adjusting grub screws and locking nuts

Table front to back adjustment grub screws and locking nuts (G)

Table left to right clamping handle (H)

Push operating wheel to engage the

gears to move the table from left to right

Pull wheel out to engage the lead

screw to move the table front and back

Table left to right gib strip adjusting

screw (I) and locking nuts (J)

Page 12

SETTING UP THE MORTICER

Initial Setup

NOTE: Select the correct bush adaptor (C) 13/16” or 3/4” for the

shank of the required chisel and introduce it into the underside of the chisel head stock. Push the bush up as far as it will go, at the same time lining up the hole in the side of the bush and screwing in the clamping handle (H), far enough to prevent the bush from falling out, see g 15-16.

Fig 15-16

Setting the Chisel Auger Clearance

The old rule of thumb for chisel auger clearance was known as “the one penny width”. This was achieved by introducing a penny between the locating shoulder of the chisel and the adaptor face, with the auger locked in place and with the chisel pulled hard down on the auger. The penny was then removed and the chisel pushed up to the adaptor face and, locked in place. This established the “one penny width” between the chisel and the auger, which for general timbers and mortice sizes is quite adequate, see gs 18-19. Traditional morticers normally had a cross pin in the auger mounting mandrel, to prevent the auger being pushed back up into the chisel. The mounting method on the newer morticers is a chuck.

Fig 18-19

Bush adaptor

Introduce the chisel into the adaptor collar, press the auger bit up into the chuck and tighten the chuck, see g 17, withdraw the chuck key. Gently pinch the chisel in place by nipping tight the clamping handle (H).

Fig 17

PennyAdaptor face

Locating

shoulder

It is well worth taking the extra time and care to prepare your augers to give the correct ‘reach’ when ‘bottomed’ out in the chuck. This will prevent the auger being pushed back towards the chisel and altering the clearance setting, see g 20.

Page 13

Fig 20

SETTING UP THE MORTICER

General Notes

The mortice will generate a lot of ‘grip’ on the chisel, especially the rst cut, or if the timber is a little green. Make sure you use the table clamp assembly to help control the timber during the raise operation of the morticer.

Setting the Chisel Square

When the chisel is tightened in the machine it must normally be square to the back fence. The easiest way to achieve this is to bring the head stock down to bring the chisel as close to the table as possible, set a square against the back fence and set the side of the chisel against the square and clamp tight. (Remember to have the chip ejection slot in the chisel to the side from which you will cut the mortice).

Quick Setting of the Mortice Depth

Put a mark on an easily accessible end of the work piece to be mortised, at the depth you require. Pull the head stock down, and put the end of the timber against the chisel, position the

head stock so that the chisel points or the auger point are at the depth required, raise the depth stop collar to the under side of the head stock and tighten gently. Recheck the depth of the chisel point, if it is satisfactory tighten securely, if not it can be gently ‘nudged’ down the column with the head stock, then tighten. Reposition the operating handle to give the most comfortable position and purchase on the lever, over the full distance of the movement you have just set.

Head Stock Rise Adjustment

Coupled with the depth stop on the same assembly is the head stock rise limiter. This limits the rise of the head stock / chisel to a convenient distance above the work by the use of a locking collar positioned above the stop nger on the side of the head stock. The travel of this assembly is then restricted to your chosen setting rather than having to return it to the top of the slide each time.

Page 14

SETTING UP THE MORTICER

Setting the Chisel Depth

The chisel depth can be set to give two depth settings; the rst method is adjusting the setting bar and the second is to adjust the ring collar clamp (B). First method, with the stop plate (A) set in the angled position. Set the bar depth then lower the head stock so the bar rests on top of the stop plate (A) giving the rst depth, see g 21.

The second depth can also be set by repositioning the stop plate (A) in the square position. Allowing the setting bar to drop so the ring collar clamp (B) which rests against the stop plate (A) giving the second depth, see g 22.

Fig 21

Depth setting bar clamp

Depth setting bar

WARNING!! DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING!

Chuck Extension

To increase the chuck’s travel, the morticer comes with a ‘chuck extension’ (I). This ts between the motor spindle and the chuck. To t the extension, rst open the chuck access doors. Using the spanner (D) hold the chuck in place, turn the large nut downwards on the spindle to push the chuck assembly o the tapered spindle. Clean the spindle to remove any build up of debris.

Note: before tting the extension, wind the large nut back up the spindle.

Insert the extension (I) up over the motor spindle, then replace the chuck by inserting it over its extension. Place a piece of wood against the chuck and tap rmly home using a high face mallet. Assemble the chisel as described on page 12 and close both chuck doors. Continue with operation.

Fig 22

Large nut

Motor spindle

Chuck extension

1.5-13mm Chuck

Page 15

Table Clamp

The table clamp can be adjusted to accommodate dierent sizes of timber using the pre-drilled holes in the table. Using a spanner remove the two bolts and washers and place safely aside. Re-position the clamp assembly to the desired position and replace the two bolts and washers and tighten, see gs 24-25-26-27-28.

Fig 24-25-26-27-28

SETTING UP THE MORTICER

Adjusting the Table

Locating pin hole

Locating pin

The work table can be adjusted from back to front and from left to right by operating the main control wheel to the front of the morticer.

Left to Right Movement

Push the operating wheel forward to engage the drive gear into the table rack thus enabling the table to move from left to right, see gs 29-30.

Fig 29-30

Table rack

Drive gear

Continues over...

Page 16

SETTING UP THE MORTICER

Left to Right Movement Back to Front Movement

Front to Back Movement

Pull the wheel out to engage the drive gear into the lead screw thus enabling the table to move from front to back, see gs 31-32.

Fig 31-32

Table Distance Stops

To the front of the work table there are two collar stops to set the required distance for repetitive work.

Loosen the collar clamping handle (A) and slide the collar (B) along the collar stop bar (C) until the required distance is reached then re-tighten the handle to lock the collar in position. Repeat for the other collar, see gs 33-34.

Fig 33-34

Drive gear

Table rack

Page 17

Door Mortice Kit

Code 105645

ACCESSORIES

This attachment allows the cutting of door lock mortices etc, whilst holding the door rmly. The column/headstock on the morticer swivels 180° to swing the mortice chisel over the door. With the morticer mounted on its optional oor stand, a full 1metre wide door will t into the attachment. Obviously, when the morticer is bench mounted this width may vary. Easy to t, and with an adjustable door clamp.

Countersink mounting holes

With assistence turn the morticer head assembly around by removing the four Hex bolts/washers

Door

Page 18

ACCESSORIES

Morticing Chisels Introduction

Types of Chisel

The Japanese pattern has a point on the end of the bit and one cutting spur and spiral for rapid chip clearance. The single spur is easy to sharpen and cuts evenly and fast, even in the hardest of timbers. Whatever the choice, the chisels need to be installed carefully if good results are to be achieved.

Installation

The chisel needs to be installed square to the back fence. The other important adjustment is to get the correct clearance between the cutting edge of the auger and the conical recess in the base of the chisel; this will ensure that there is both sucient support for the auger in the chisel and adequate space for chip clearance. One convenient way to achieve this is to install in position with a spacer (such as a two pence coin) between the collar of the chisel and the locating face on the machine, then bring the bit up so that the cutting part is hard against the base of the chisel and then tighten up the shank of the bit in the chuck. The spac er is then removed, the chisel moved up to its correct position andre-tightened.

Sharpening

Sharpening of the cutting spur is best achieved with a at needle le whilst the chisels are best sharpened with the special piloted reamers.

Diamond Cone Mortice Chisel Sharpener

Sharpening a mortice chisel signicantly improves performance. We can recommend this pair of specially made diamond coated cones for most Taiwanese and Japanese mortice chisels, and Veritas square hole punches. A coarse grit cone gives an initial grind, followed by a ner honing cone to create a sharp even edge.

Code: 502458

Instructions

Use the cones in a drill press or your morticer if you have a chuck adaptor (a handheld drill is neither suitable nor safe). Clamp the bit vertically and securely, or drill a hole in a block of wood the same diameter as the chisel’s shank. The chisel must be held rmly and perpendicular.

Fasten the coarse cone in the chuck and align it with the chisel so it centres exactly in the end of the chisel, do this BEFORE switching on. Running at low speed (150 to 250rpm), gently lower the cone until it just makes contact with the mortice bit. Carefully grind until you obtain a clean surface around the entire bevel. Replace it with the 350-grit cone and repeat the process, lightly honing the inside bevel. Use a ne at stone lap the sides of the bit to remove any burrs.

Page 19

ACCESSORIES

Axminster Heavy Duty Mobile Base

Our heavy duty mobile base has two xed wheels at the rear and features two castoring wheels at the front. It is a practi cal method for manoeuvring heavy machines into position safely and with ease. Maximum total load is 540kg and the size limits are 460mm x 620mm minimum, up to 720mm x 850mm maximum.

Code: 105072

MAINTENANCE

WARNING!! DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING!

Table and Head Stock Adjustment

After long periods of use, if you notice a degree of side play developing on both the table and head stock, you will need to adjust the gib strip screws until the slide play is eliminated.

Table Adjustment Left to Right

To adjust the left to right movement slacken the two Hex locking bolts (A) beneath the right hand side of the table then very carefully adjust the two gib strip screws (B), see g 35.

NOTE: make small adjustments, turning the operating wheel until the table slides smoothly across, but not too much causing the table to tighten or jam.

When you feel the slide play has been eliminated, tighten the two locking Hex bolts (A) to secure the setting.

Fig 35

Table Adjustment Front to Back

To adjust the front to back movement slacken the three locking nuts (C), to the rear of the table, then using a Hex key adjust the three gib strip grub screws (D) until the side play has been eliminated. Tighten the locking nuts (C) to secure the setting, see gs 36-37.

Fig 36-37

Page 20

MAINTENANCE

Head Stock Adjustment

If there is sucient play happening in the head stock assembly, loosen the three locking nuts (E) to the side of the head stock column and carefully adjust the gib strip grub screws (F), see gs 38.

NOTE: make small adjustments, pulling the operating lever down until the head stock slides smoothly up and down the column, but not too much causing the head stock to tighten or jam.

When you feel the slide play has been eliminated, tighten the locking nuts (E) on the column to secure the setting.

Fig 38

General Maintenance

Light Lubricate

Lubricate

General Maintenance

WARNING!! DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING!

To ensure optimum performance from your morticer routine cleaning and lubrication is required.

After long periods of use, wood and resin deposits will build up on the table and the rack and pinion gears. Clean all surfaces using “Axcaliber Blade and Bit Cleaner Code 104736” then apply a light application of lubricant to all moving parts using “Axcaliber Dry Lubricant Code 503468”.

Code: 104736Code: 503468

Page 21

MAINTENANCE

Introduction

Chisels and bits should be kept sharp for best performance; a discoloured tip is usually a sign of excessive heat caused by a blunt auger and/or chisel.

Bits are best sharpened with a small le and chisels with the special mortice chisel sharpeners, see our catalogue or visit our website at axminster.co.uk

Burrs can be removed from the sides of the chisel on a ne oilstone or waterstone but great care must be taken not to taper the chisel as this will cause the chisel to jam in the timber.

Chisel Abrasion

Look into the hollow of the chisel and check around the corners for signs of dulled or rounded corners, see g 39. If there are any deviations in the chisel we recommend using the multi- ute conical reamer sharpening set, code 700173 with the appropriate size pilot piece, just a few turns removes a tiny amount of metal from the chisel’s internal bevel.

When abrasion occurs to the extent that the chisel bit tip becomes thin and liable to break, it is advisable to replace it with a new one.

Sharpening Chisel Auger Bit

A well sharpened auger bit will cut more eciently, passing easily through the twist and being ejected through the slot in the side of the chisel. Sharpen the spur on the auger bit using a small square or at le and sharpen the inside only, see gs 40-41.

WARNING!! DO NOT SHARPEN, STONE OR GRIND THE BIT ON THE OUTSIDE WHICH WILL REDUCE ITS DIAMETER CAUSING WOOD SHAVINGS TO BUILD UP INSIDE THE CHISEL!

Inside of Spur

Fig 40

Fig 39

Square corner

Bevelled area

Fig 41

File

Page 22

TROUBLESHOOTING

Symptom Possible Causes Solutions

Morticer will not start

Overload kicks out frequently

Bit does not come up to full speed

Morticer makes unsatisfactory cuts

1. Fuse blown or circuit breaker tripped.

2. Cord damaged. Replace the power cord by a qualied

1. Extension cord too light or too long. 1. Replace with adequate size cord.

2. Chisel and bit in poor condition (dull or broken).

3. Timber is too wet. 3. Dry timber before cutting.

1. Extension cord too light or too long. 1. Replace with adequate size cord.

2. Low current. 2. Consult a qualied electrician.

3. Motor not wired for correct voltage. 3. Check motor name plate for

1. Dull hollow square chisel and bit. 1. Sharpen or replace the chisel and

Replace fuse or reset circuit breaker

electrician.

2. Clean or replace the chisel and bit.

correct wiring or consult a qualied electrician.

bit.

The work starts to burn

The drill bit is down drilling

2. Gum or pitch on the chisel and bit. 2. Remove the chisel and bit and clean using “Axcaliber Blade and Bit Cleaner Code 951145” .

3. Gum or pitch on the worktable or

fence causing an un-square cut

4. The chisel and bit was not correctly

set.

1. Dull chisel and bit. 1. Sharpen or replace the chisel and bit.

2. The bit has worn out or is broken. 2. Replace the worn bit with a new one.

1. The bit is worn out or broken. 1. Replace the worn bit with a new

2. The bit is not sharp enough. 2. Sharpen the bit.

3. The drill bit has come loose in

the chuck.

3. Clean the worktable and fence as described above.

4. Make sure the entire assembly is correctly held with proper clearance of 2mm-5mm.

one.

3. Tighten the drill chuck with the key provided.

The machine vibrates

1. Damaged chisel bit. 1. Replace the damaged bit with a new one.

2. Stand on uneven oor. 2. Reposition on at level surface. Fasten to oor if possible.

Page 23

EXPLODED DIAGRAMSLISTS

AP25BM Morticer

Code 107638

R2310-B1

Page 24

EXPLODED DIAGRAMSLISTS

No Item No Item Specication Qty

1 50101047 Hex. Screw M12x1.75Px30L 2

2 50351062 Flat Washer 1 2”x28x3t 2

3 23031035 Lead Screw 1

4 50602013 Spring Pin 6x36L 1

5 23031038 Handle Wheel 1

6 23101003 Main Table 1

7 50103054 Set Screw M6x1.0Px6L 10

8 23031033 Setting Bar 1

9 23041037 Collar Stop M6x1.0P 2

10 50114057 Universal Handle M6x1.0P*10L 2

11 23041027 Rack 1

12 50102005 Cap Screw M6*1.0Px12L 4

13 38021007 Handle Wheel 1

14 50153019 Set Screw 5/16”-18UNx5/8”L 2

15 50103007 Set Screw M8x1.25Px16L 1

16 23031034 Clamp plate 1

17 50103015 Set Screw M6x1.0Px10L 1

18 23031036 Clamp Rod 1

19 23101020 Clamp Base 1

20 50304002 Wave Washer BWW-16 1

21 23041048 Chuck Release Nut 1

22 23041034 Chuck 1

23 23041064 Chuck Extension

24 50604048 Key 6x6x20L 2

25 23101009 Setting Block 1

26 50302008 Spring Washer M8 3

27 50403006 E Ring ETW-15 3

28 23101014 Shaft 1

29 23101015 Gear 2

30 50104047 Round Head

31 23041032 Left Side Cover 1

32 50302007 Spring Washer M6 3

33 50102008 Cap Screw M6x1.0Px25L 3

34 50114056 Universal Handle M8x1.25Px30L 1

35 50102015 Cap Screw M8x1.25Px50Lx30L 1

36 50301102 Flat Washer 8.2x16xlt 2

37 23101011 Stop Plate 1

38 50102014 Cap Screw M8x1.25Px35L 2

39 23101010 Lift Setting Block 1

40 50202004 Nylon Nut M8x1.25P 1

41 50114046 Universal Handle M6x1.0Px28L 1

42 23101007 Gib 1

43 50103053 Set Screw M6x1.0Px25L 6

44 50201013 Hex. Nut M6x1.0P 6

45 23101002 Base, Middle 1

Adaptor

M5x0.8Px8L 6

Phillips Screw

46 23041505 Motor 1

47 23101017 Setting Rod 1

48 50114005 Universal Handle M8x1.25Px15L 1

49 23041042 Bushing 1

50 50602032 Spring Pin 6x16L 1

51 50102003 Cap Screw M5x0.8Px10L 2

52 23041014 Rack 1

53 50102016 Cap Screw M10x1.5Px30L 4

54 50302010 Spring Washer M10 4

55 23101005 Column 1

56 23031015 Screw 2

57 23101006 Gib 1

58 23101001 Fixed Base 1

59 50301091 Flat Washer 8.5x20x1.5t 2

60 50101034 Hex. Screw M8x1.25Px25L 2

61 23101013 Fixed Collar 1

62 23101012 Lead Screw 1

63 23041013 Gib 1

64 23101004 Headstock 1

65 23041033 Right Cover 1

66 23041063 Chuck Key 1

67 23011077 Chuck Key Holder 1

68 50302006 Spring Washer M5 1

69 23041052 Upper Cylinder

70 50403001 E Ring ETW-7 2

71 50102027 Cap Screw M12x1.75Px30L 1

72 23041030 Handle Grip 1

73 23041061 Collar 1

74 23011013 Gear 1

75 23041022 Gear Shaft 1

76 23101019 Handle 1

77 23101008 Back Cover 1

78 50604005 Key 5x5x12L 1

79 23101018 Handle Hub 1

80 23041047 Spring 1

81 23041049 Washer 1

82 50108004 Socket Head Flat

83 23041101 Hydraulic Cylinder 1

84 50104057 Round Head

85 33050021 Wrench 1

86 23101022 Setting Block M8x1.25P 1

87 50103073 Set Screw M8x1.25Px8L 3

88 23101021 Pin 1

89 23101016 Scale 1

Fitting

M6x1.0Px16L 1

Screw

M4x0.7Px10L 6

Phillips Screw

Page 25

EXPLODED DIAGRAMSLISTS

Optional AP25BM Stand

Code 105645

R2310-B2

No Item No Item Specication Qty

1 50101046 Hex. Screw M8x1.25Px30L 4

2 50301091 Flat Washer 8.5x20x1.5t 8

3 23102005 Lower Support, Left &

Right

4 23102002 Upper Support, Front &

Rear

5 23102004 Lower Support, Front &

Rear

6 50206002 Hex. Nut with Collar M8x1.25P 24

7 23102003 Upper Support, Left &

Right

8 23102001 Main Stand Support 4

9 50110014 Carriage Bolt M8x1.25Px16L 24

10 50201019 Hex. Nut M8x1.25P 4

11 50201016 Hex. Nut M10x1.5P 8

12 50301085 Flat Washer 10x20x2.0t 8

13 71011017 Adjustment Screw 4

Page 26

EXPLODED DIAGRAMSLISTS

Optional Door Mortice Kit

Code 105646

R2310-B4

No Item No Item Specication Qty

1 42011101 Universal Handle 2

2 23045005 Fix Shaft Bracket 1

3 23045003 Hold Down Shaft 1

4 23045006 Fix Shaft 1

5 23045101 Hold Down 1

6 23045004 Abrasive 1

7 50108007 Hex. Pan Head Screw M6x1Px20L 4

8 23045002 Fix Shaft 2

9 23045001 Fence 1

Page 27

WIRING DIAGRAM

Page 28

The Axminster guarantee

Buy with conﬁdence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years!

For more information visit axminstertools.com/3years

The packaging is suitable for recycling. Please dispose of it in a responsible manner.

EU Countries Only

Do not dispose of electric tools together with household waste material. By law they must be collected and recycled separately.

Axminster Tools, Axminster Devon EX13 5PH

axminstertools.com