Table of contents _____________________________________________ 1
Safety rules__________________________________________________ 2
Specifications ________________________________________________ 3
Machine legend_______________________________________________ 3
Machine dimension ___________________________________________ 4
Safe operating position ________________________________________ 4
Instructions for operations _____________________________________ 5
Tilting the table_______________________________________________ 5
Mounting spindle drum ________________________________________ 6
Selection guide for drum to table insert___________________________ 7
Maintenance of spindle sander__________________________________ 8
Troubleshooting ______________________________________________ 9
Assembly diagram ____________________________________________ 10
1
Page 4
SAFETY RULES
Read carefully before operating the machine
1. Learn the machine’s applications and limitations, as well as the specific potential hazards
particular to this machine. Follow available safety instructions and safety rules carefully.
2. Keep working area clean and be sure adequate lighting is available.
3. Do not wear loose clothing, gloves, bracelets, necklaces, or ornament. Wear face, eye, ear,
respiratory and body protection devices, as indicated for the operation or environment.
4. Keep hands well away from cutter head and all moving parts. Do not clear chips and
sawdust away with hands. Use a brush.
5. Make sure the spindles are moving at operation speed before sanding.
6. Do not push the sanding spindles to hard. The spindles will perform better and be safer
working at the rate for which it was designed.
7. Whenever possible use a dust collector with shaving hood to minimize health hazards.
8. Never leave the machine with the power on.
9. Keep children away. Make sure that visitors are kept at a safe distance from the work area.
10. Use recommended speed sanding accessory, and workpiece material.
11. Never stand on tool. Serious injury could occur if the tool is tipped or if the sanding tool is
unintentionally contacted.
12. Be sure sanding spindles are securely locked in the machine.
13. Use suitable support if stock does not have a flat surface.
14. Keep guards in place and in working order. If a guard must be removed for maintenance or
cleaning make sure it is properly attached before using the tool again.
15. Be sure that key and adjusting wrenches have been removed before turning power on.
16. Only use accessories designed for the machine. Use of accessories not recommended by
may result in a risk of injury.
17. Make sure tool is properly grounded. If tool is equipped with three-prong plug, it should be
plugged into a three-pole electrical receptacle. Never remove the third prong.
18. Always disconnect tool before servicing and when changing accessories such as spindle
sizes.
19. To make sure the cover of the magnetic switch has covered up before the machine
electrified.
20. Hold material firmly against the table.
21. Do not use this spindle sander for other than it’s intended use. If used for other purposes,
disclaims any real or implied warranty and holds itself harmless for any injury, which may
result from that use.
2
Page 5
Code 107635
Model AP152OVS
Rating Professional
Power 375W 230V 50Hz 1Ph
Spindle Speed 1,425 rpm
Drum Speed 1,500 rpm
Oscillation Per Minute 29
Stroke 24 mm
Max Cap @ 90 110 mm
Height of Bobbins 140 mm & 152 mm
Table Height 465 mm
Table Tilt 0 - 45˚
Table Size 370 x 370 mm
Dust Extraction 50 mm
Weight 30 kg
Page 6
Page 7
INSTRUCTIONS FOR OPERATIONS
1. Select spindle that is smaller than the curve to be sanded.
2. Use an insert plate that comes closest to the spindle without touching it.
3. Make sure that spindle is properly positioned in taper sleeve socket. With the wrench provided
, tighten the nut. NOTE: Never over tighten; it may be difficult to remove the spindle later.
4. When table is set at a 90° angle, sanding may be done from any corner, or location on table
around spindle.
5. When table is positioned at any angle other than 90°, it is necessary to position the work piece
over the centerline, as shown on table surface.
6. Always lock the table with the hand nut when setting at any angle, also to prevent movement
lock the tilting gear shaft.
7. Always loosen both table lock and tilting gear lock before changing the angle position of the
table. Never force the table if it does not tilt easily, reason may be that the locks are still
engaged. Never attempt to over ride the stop locks, this will cause damage to the tilting
performance.
8. A backing board is recommended when sanding thin pieces of metal or any other material. A
backing board can be easily constructed by using a piece of wood the length of the table,
pushing it into the spindle until a half circle is formed. Clamp each end of the board to the table
and proceed to sand the thin material.
9. Before leaving the machine remove any particles or pieces left over, make sure the table in
90°.
TILTING THE TABLE
1.
Loosen the two table lock knobs (A), located under the table at both sides of the machine
2. Tilt the table forward to the desired angle with your hands.
3. An angle scale is provided at the right side of the trunnion to indicate the degree of table tilt.
4. Tighten the two table lock knobs securely after the table degree has been adjusted.
5
Page 8
MOUNTING SPINDLE DRUM
1.
Disconnect the sander from the power source.
2. Select the proper diameter of spindle drum.
3. Clean the taper part of the spindle drum before mounting it into the spindle.
4. Use an open-end wrench to lock the spindle by holding its flat surface. At the same time, use
another open-end wrench to tighten the spindle drum.
5. Do not over tighten the spindle drum or it will be causing removable problem.
!WARNING!
Disconnect the power source before removing the drum.
△
6
Page 9
SELECTION GUIDE FOR DRUM TO TABLE INSERT
This machine is furnished with 10 drums. The range of drum diameter is from 1/4” to 4”. If the
drum diameter is changed, the table insert needs to be changed to the proper size.
The table below shows which table insert to use for various drum diameters.
!WARNING!
△
Failure to use the correct insert with the corresponding
drum may result in injury!
Drum diameter Table insert
#1 1/4” Dia. x 5” long #1
#2 3/8” Dia. x 6” long #1
#3 1/2” Dia. x 6” long #1
#4 5/8” Dia. x 6” long #1
#5 3/4” Dia. x 9” long #1
#6 1” Dia. x 9” long #2
#7 1 1/2” Dia. x 9” long #2
#8 2” Dia. x 9” long #3
#9 3” Dia. x 9” long
#10 4” Dia. x 9” long
None
None
#3#2#1
7
Page 10
MAINTENANCE OF SPINDLE SANDER
1. To keep spindle sander in perfect condition, clean machine and attachments at all times.
2. Clean tapered sleeves and tapered socket before use, this will protect spindle sleeves
from nicks.
3. Bent sleeves are easily straightened by placing them in the tapered socket and slipping a
small pipe over the steel shaft. Using a dial indicator check that it is in correct position.
4. Check gearbox for proper oil level (Approx. 1/4 up on sight glass).
5. We recommend that a small amount of grease be applied to table tilting screw once a month.
6. No lubrication is required for the bearings, they are permanently lubricated.
8
Page 11
TROUBLESHOOTING
TROUBLE CAUSES CORRECTION
Motor does not run when
power switch is turned “ON”.
Motor does not run at full
speed.
Motor does not reach full
power.
Motor overheating 1. Motor is dirty.
1. Switch is burned out.
2. Connection wire is loose
or damaged.
1. Power voltage is too low.
2. Motor is damaged.
1. Incorrect power wiring.
2. Overload.
2. Motor is damaged.
1. Replace the switch.
2. Tighten or replace the
wire.
1. Test voltage.
2. Check and repair motor.
1. Replace with the correct
size power wiring.
2. Reduce sanding load.
1. Clean motor.
2. Check and repair motor.
Excessive machine vibration Machine is incorrectly
leveled.
Mark on workpiece 1. Sanding drum is
damaged.
2. Sanding cloth on drum is
worn in some areas.
Sanding drum turns in wrong
direction
Burns on workpiece Wrong abrasive grit on
Wrong phase or voltage Make sure the phase and
sanding cloth
Adjust machine leveling
1. Replace the sanding
drum.
2. Replace sanding cloth
voltage comply with machine
requirement.
Use coarser grit to remove
more material from
workpiece.
9
Page 12
ASSEMBLYDIAGRAM
10
ASSEMBLYDIAGRAM
ASSEMBLYDRAWING
ASSEMBLY DRAWING
Page 13
Key no.Part no.DISCRIPTIONQuantity
10130201001GBASE1
101a30201001aTOP PLATE1
102W0000000SWITCH1103S1006P1STRAIN RELIEF1104L000000POWER CORD1105S0030622MPHILIPS HEAD SCREW410610107098RUBBER FEET4107S0210403FLAT WASHER7108S0011600MHEX. NUT4109S00303040PHILIPS HEAD SCREW2110S0030318PHILIPS HEAD SCREW2111S0220300GEAR WASHER2112S0110300HEX. NUT411430201002SWITCH BOX1201M000000MOTOR1202S0430650KEY1203S0040415MFLAT HEAD SCREW120430202001WORM SHAFT1205S0050610MSET SCREW220630202002TRANSMISSION ROD1207S0110800MHEX. NUT120830202003CONNECTING ROD2209S0210303FLAT WASHER4210S0120500MLOCKING NUT2211C1106804BEARING121230202004TRANSMISSION1213C1106006BEARING1214S0520059C RING121530202005BUSHING4216S0050506MSET SCREW2217S05ETW04E RING221830202020CONNECTING SHAFT121930202006pBRACKET122030202007pWORM1221S0010615MHEX. SOCKET CAP SCREW422230202008PSHAFT122330204010CRANK SHAFT2224S0230400SPRING WASHER4225S0400415KEY1226C1106001BEARING2227S0521200C RING2
SPARE PARTS FOR OVS-TG
PARTS FOR AP152OVS
NO.PART NO.DESCRIPTIONQ’TY
10130201001GCBASE1
101a30201001aTOP PLATE1
102W0000018RSWITCH1
103S1007P-2ASTRAIN RELIEF1
104L0000011gPOWER CORD1
105S0030625MPHILIPS HEAD SCREW4
10610107098RUBBER FEET4
107S0210403aFLAT WASHER2
108S011600MHEX. NUT4
109S0030318PHILIPS HEAD SCREW2
110S0030508MPHILIPS HEAD SCREW1
111S0220300GEAR WASHER5
112S0110300HEX.NUT2
114S0010410MHEXAGON SOCKET SCREW M4*102
201M3295111MOTOR1
202S0400650KEY1
203S0040415MFLAT HEAD SCREW1
20430202001WORM SHAFT1
205S0050505MSET SCREW2
20630202002TRANSMISSION ROD1
207S0110800MHEX. NUT2
20830202003CONNECTING ROD2
209S0010610MHEXAGON SOCKET SCREW M6*1-106
210S0120500MLOCKING NUT2
211C1106804KYBEARING1
21230202004TRANSMISSION1
213C1106006BEARING1
214S0530055C RING1
21530202005BUSHING4
216S0050406MSET SCREW2
217S05ETW04E RING2
21830202020CONNECTING SHAFT1
21930202006pBRACKET1
Page 14
PARTS FOR AP152OVS
NO.PART NO.DESCRIPTIONQ’TY
22030202007pWORM1
221S0010615FHEX. SOCKET CAP SCREW4
22230202008PSHAFT1
22330204010CRANK SHAFT2
224S0230400SPRING WASHER4
225S0400412KEY1
226C1106001BEARING2
227S0520012C RING2
228S0530028C RING2
229S0230506SPRING WASHER11
230S0210500CFLAT WASHER13
23130202009OIL CAP1
232S100PG11ECABLE CONNECTOR2
23330204014SWITCH BOX1
23430202014REAR OIL CAP1
235S0030304PHILIPS HEAD SCREW2
30130203001HOUSING1
30430203003BRACKET2
305S0020825MHEX. SCREW4
306S00208B3mSCREW M8*P1.25*1201
307S0010508MSCREW M5*P0.8*82
308S0020816MHEX. SCREW M8*162
310a40501011SUPPORT TRUNNION (RIGHT)1
310b40501011aSUPPORT TRUNNION (LEFT)1
31130204013GTORX SCREW2
312S0020820MHEX. SCREW M8*204
313S0050606MSET SCREW1
31410102022POINTER1
315S0230300SPRING WASHER2
316S0030510MPHILIPS HEAD SCREW4
31730203005DUST COVER1
31930203006MAIN SPINDLE1
32030203007SWITCH COVER1
321S0310310SPRING PIN1
Page 15
PARTS FOR AP152OVS
NO.PART NO.DESCRIPTIONQ’TY
322S0520021C RING2
32330202039RUBBER PAD4
32430204016EDGE BANDING STRIP1
332S0400550KEY 5*5*502
33330203018a1/4" SANDING SPINDLE1
33430203017a1/2" SANDING SPINDLE1
335302030085/8" SANDING SPINDLE3
337302030141-1/2" RUBBER PAD1
338302030152" RUBBER PAD1
339302030221/4" SANDING SLEEVE1
340301050791/2" SANDING SLEEVE1
341301050765/8" SANDING SLEEVE1
342302030131-1/2" SANDING SLEEVE1
343302030212" SANDING SLEEVE1
344S0110500LHEX. NUT2
34530203019b1/4" CLAMP3
40130204001TABLE1
402203010022" LOWER FOLLWER PLATE2
403208010021-1/2" UPPER FOLLOWER PLATE1
404203010442" UPPER FOLLOWER PLATE1
40630204017COPPER SHEET1
40730204003Q2" TABLE INSERT (OVAL)1
408302040042" TABLE INSERT (ROUND)1
409302040053/4" TABLE INSERT (ROUND)1
41030204006Q3/4" TABLE INSERT (OVAL)1
411S0911012WRENCH 10-12MM1
412S0911417 WRENCH 14-17MM2
Page 16
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
EU Countries Only
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
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