Axminster AH-1218, AH-1218VS User Manual

Code 505021
Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
axminster.co.uk
AH-1218 & AH-1218VS Woodturning Lathes
Code 505020
2
Declaration of Conformity
Copied from CE Certificate
The undersigned, Matthias Grzam
authorised by Laizhou Chunlin Machinery Co., Ltd. No. 269 Baoshi Road Wenfeng Street 261400 P.R. China
Model Number 1218A, 1218DA Wood Lathe
Manufactured by Laizhou Chunlin Machinery Co. is in compliance with the following standards or standardisation documents in accordance with Council Directives.
• 2006/42/EC Machinery Directive
• 2004/108/EC EMC Directive (Electro Magnetic
Compatibility)
• 2006/95/EC Low Voltage Directive
• 2002/95/EC RoHS Directive (Reduction of Hazardous Substances)
Warning
The symbols below advise that you follow the correct safety procedures when using
this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new machine, there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolong its life. Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.
Index of Contents 02 Declaration of Conformity 02 What’s Included 03 General Instructions for 230V Machines 04 Specification 05 Assembly 05-06-07 Illustration and Parts Description 08-09-10 Operating Instructions 11-12-13 Removing Drive/Live Centres 14 Maintenance 14 Parts Breakdown 15 Parts List 16-17-18 Wiring Diagram 19
3
What’s Included
3
Quantity Item Part Model Number
1 No AH-1218 Wood lathe A 1218A 1 No AH-1218VS Wood Lathe B 1218DA 1 No Banjo arm (fitted) C 1 No 150mm Tool rest (fitted to banjo arm) D 1 No 75mm Faceplate (fitted to headstock) E 1 No Axminster 4 Prong Drive Centre (25mm) F (code 340106) 1 No Axminster Standard 60˚ Live Centre G (code 340203) 1 No Push Rod H 1 No Tool Holder and two Phillips screws/washers I 1 No User Manual
Quantity Item Part
1 No Bed Extension with Hex screws, washers J (code 503035)
AH-1218 Wood Lathe (code 505020)
Axminster 4 Prong Drive Centre (code 340106) Axminster Standard 60˚ Live Centre (code 340203)
AH-1218VS Wood Lathe (code 505021)
Optional Accessories
A B
E
D
C
F
G
J
I
H
General Instructions for 230V Machines
4
Work Place/Environment
Make sure when the machine is placed that it sits firmly on the bench or stand, that it does not rock, that it is sufficiently clear of adjacent obstacles so that you have unimpeded access to all parts of the machine. The machine is designed for indoor use, do not use when or where it is liable to get wet. Keep the machine clean; it will enable you to more easily see any damage that may have occurred. Clean the overall machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause damage to any plastic parts or to the electrical components. Clean the machined components with a lightly oiled cloth. If the machine is liable to be standing idle for any length of time a light coat of machine or spray oil will minimise rusting.
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE
REACH OF YOUNG CHILDREN
It is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable. Once you are ready to commence work, remove all tools used in the setting operations (if any) and place safely out of the way. Re-connect the machine.
Carry out a final “tightness” check e.g. chuck or face plate, work piece, tool rest, etc., check that the correct speed has been selected.
Make sure you are comfortable before you start work, balanced, not reaching etc. If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear-defenders.
If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband, will minimise the possibility of your hair being caught up in the rotating parts of the tool, likewise, consideration should be given to the removal of rings and wristwatches, if these are liable to be a ‘snag’ hazard. Consideration should also be given to nonslip footwear, etc.
Do not work with cutting tools of any description if you are tired, your attention is wandering or you are being subjected to distraction. A deep cut, a lost fingertip or worse; is not worth it! Above all, OBSERVE…. make sure you know what is happening around you, and USE YOUR COMMON SENSE.
Specific Safety Instructions for Woodturning Lathes
1. Do not use ‘split’ work pieces.
2. Always start at the lowest speed when starting a new task.
3. Try to render a new work piece “round” (or as close as is practical) before turning.
4. Check that the tool rest is at or slightly below the centre line of the work piece.
5. Check the work piece is securely mounted in the lathe before switching on the power.
6. Rotate the work piece by hand, to check that it is:- centralised, clear of the tool rest, not ‘split’ or has loose knots.
7. Where lathes have the facility to be reversed; check the machine is rotating in the correct direction.
8. If your lathe has the facility to run in reverse, you must ensure that the mounting accessories (chucks, faceplates etc.,) can be ‘locked’ onto the lathe mandrel, and in the case of chucks have some form of security device to prevent them ‘unwinding’ during reverse operation.
9. Make sure your tools are stored/racked away from the turning area of the lathe. Do not reach over a rotating work piece at any time.
10. Do not ‘dig in’ or try to take too large a cut.
11. Do not leave the lathe running unattended; or leave the machine until everything is stopped.
12. If you are turning between centres with ‘softish stuff’, check and reposition the tailstock centre frequently.
5
Specification
5
Model AH-1218 Code 505020 Rating Hobby Power 600W (230V) Speed (5) 500-3,150 rpm Spindle Taper MT2 Spindle Thread 1” x 8tpi (Ref T04M) Taper Tailstock 2MT Distance Between Centres 457mm Max Diameter over Bed 305mm Tool Rest Stem Diameter 16mm Overall L x W x H 820 x 440 x 280mm Weight 40kg
Model AH-1218VS Code 505021 Rating Hobby Power 550W, 230V Speed (2) 500-2,040 and 1,000-4,080 Spindle Taper MT2 Spindle Thread 1” x 8tpi (Ref T04M) Taper Tailstock 2MT Distance Between Centres 457mm Max Diameter over Bed 305mm Tool Rest Stem Diameter 16mm Overall L x W x H 820 x 440 x 280mm Weight 40kg
Assembly
Please take some time to read the section entitled “Illustration & Parts Description” to identify the various parts of your machine so that you are familiar with the terminology we will use to enable you to set up and operate your table lathe safely and correctly.
The machine and its accessories will arrive coated with corrosion preventative grease. This will need to be cleaned from the machine, its components and accessories prior to it being set up. Use coal oil, paraffin or a proprietary de greaser to remove the barrier grease.
Be warned, it will stain if you splash it on clothing etc., wear overalls, coverall et al., rubber gloves are also a good idea, as is eye protection if your cleaning process tends to be a little bit enthusiastic.
After cleaning, lightly coat the machine with a thin layer of light machine oil. N.B If you used paraffin/ kerosene make sure you apply this thin film sooner rather than later.
95% of the machine comes fully assembled, all that remains is to fit the four prong drive centre (F) the 60˚ live centre (G) and the tool holder (I).
Locate the four prong drive centre (F) and slide it through the centre of the faceplate into the headstock spindle (see fig 1).
Locate the live centre (G) and slide it into the tailstock barrel (see fig 2).
Fig 01
Slide the four prong drive centre (F) through the
centre of the faceplate into the headstock spindle
Fig 02
Slide the live centre (G) into the tailstock barrel
F
G
Assembly
6
Locate the bed extension (J) and the two Hex screws and spring/washers, (see fig 7) position the bed extension against the end of the lathe and line up the pre-drilled holes, (see figs 8-9). Place a washer and spring washer over the Hex screws and lightly screw them into the threaded holes, (see fig 10).
Optional Bed Extension
Release the tailstock clamping lever and position the tailstock across the join to align both beds, re clamp the tailstock in position and tighten both Hex screws. (see figs 11-12). Both beds are now aligned.
Fig 03
Fig 05
Fig 04
Fig 06
Locate the tool holder (I) the two Phillips screws and washers. (see fig 3) Place a washer over the screws and screw them into the two pre-drilled holes below the headstock, (see fig 4).
NOTE GIVE ADEQUATE GAP
BETWEEN THE SCREW HEAD AND LATHE CASTING!
I
Line up the machined slots in the tool holder (I) and slide the holder down over Phillips screws then lightly tighten the screws to clamp the holder in place, (see figs 5-6).
Tool Holder
DON’T OVERTIGHTEN THE PHILLIPS SCREWS AS THE HOLDER IS ONLY PLASTIC!
NOTE: DON’T TIGHTEN THE
SCREWS AT THIS POINT!
NOTE: There are also two pre-drilled holes under the tailstock if you wish to mount the tool holder
there.
7
Assembly
7
Fig 07
Fig 08
Fig 10
Fig 09
Fig 11
Fig 12
J
J
Hex screw
Illustration and Parts Description
8
AH-1218
AH-1218VS
Headstock
Headstock cover
Faceplate
150mm Tool rest
Lathe bed
Tailstock
Banjo arm
NVR switch
assembly
Motor handle
Push rod tool holder
Motor handle lock
Rubber foot
60˚Live centre
Index lock pin
Index ring
4 Prong drive centre
Tool rest lock
Tailstock handle
Carrying handle
Banjo arm lock
Start (ON)
Stop (OFF)
Variable speed control
Motor assembly
Lower pulley door lock
9
Illustration and Parts Description
9
Fig 13 Fig 14
AH-1218 Emergency stop shroud, slap the shroud
down to stop the lathe in an emergency
(ON) ( I ) and (OFF) (O) buttons
Fig 15 Fig 16
Tailstock lock
Tool holder
Power cable hooks
Tailstock barrel lock
Speed control dialAH-1218VS Control box
WARNING! MAKE SURE THE INDEX LOCK PIN IS IN THE UP POSITION BEFORE SWITCHING ON.
Illustration and Parts Description
10
Optional bed extension attached giving a maximum of 965mm between centres
Fig 17
Indexing assembly facility
Fig 19
Motor pulley access door
Index ringIndex pointer
Index locking pin
Door knob spring lock
Fig 18
Tailstock barrel with scale
Fig 20
Lower the headstock cover to reveal the pulley system
11
Operating Instructions
11
Fig 21
Fig 23
Fig 22
Fig 24
Turn the faceplate to select the required position then lower the index pin knob to lock the spindle
Indexing pin in the up position (spindle unlocked)
Indexing pin in the locked down position
Index ring set to position 2 Index ring set to position 24
The indexing facility is useful for fluted columns, clock faces and accurate hole positioning. The indexing ring has 24 positions (15°) indexing using the index pin knob on top of the headstock.
Lift and Rotate the index locking pin knob to unlock the headstock spindle, turn the faceplate and line up one of the 24 positions on the index ring with the index pointer then lower the indexing pin to lock the spindle in position, (see figs 21-22-23-24).
Indexing Facility
Operating Instructions
12
Fig 25
Fig 26
Open the motor pulley access door by pulling back the sprung door knob.
Motor pulley
Fig 27
Fig 28-29
Release the motor handle lock, lift the motor up
and retighten to lock the motor in position
Changing the Lathe Speed
DISCONNECT THE LATHE FROM THE MAINS SUPPLY BEFORE CONTINUING!
1. Open the motor pulley access door by pulling the door knob back, (see figs 25-26). Lower the headstock cover to access the pulleys, (see fig 27).
2. Release the motor handle lock and lift the motor up, tighten the handle to lock the motor in position, this releases the tension on the pulleys (see figs 28-29).
PLEASE NOTE THE FOLLOWING
PICTURES SHOW THE AH-1218
LATHE.
13
Operating Instructions
Fig 30
3. Reposition the belt to one of the five positions on
the pulleys, (see figs 30).
MAKE SURE THE BELT IS INSERTED CORRECTLY INTO THE PULLEY GROOVES!
Lathe Pulley Speed Chart
Spindle
Motor
3150 rpm
2000 rpm
1430 rpm
1000 rpm
500 rpm
Spindle
Motor
2400 rpm
500 rpm
4080 rpm
1000rpm
AH-1218 AH-1218VS
4. Lower the motor to put tension back on the
pulleys and lock in position. Raise the headstock cover and close the motor access door.
Pulley grooves
NOTE: The speed chart above shows approximate speeds with the lathe off load.
Removing Drive/Live Centres
14
To remove the Drive Centre (F), locate the push rod (H), while holding the Drive Centre insert the push rod (H) through the centre hole of the headstock wheel and push the Drive Centre (F) out (see fig 31). Repeat the procedure for the Live Centre (G) in the tailstock (see fig 32).
Fig 31 Fig 32
H H
G
F
Maintenance
Daily after use Monthly
• Clean wood shavings away from the lathe bed and
tool rest.
• Spray a light coat of Camellia Oil or Axcaliber Dry
Lubricant, (see our cataloge for details) over the lathe bed, to allow the Banjo and Tailstock to run more smoothly over the bed, also spray the headstock and tailstock to prevent corrosion.
•Check the tension of the belt and adjust if required, (See Changing the Belt Speed). Also check the condition of the belt for signs of wear and change if required, (contact our technical department on 03332 406406)
•Check any build up of wood shaving on the motor
and spindle pulleys and clean if necessary.
• Using an airline, blow out the motor’s air vent.
• Also blow out the air vents on top of the control
box for the variable speed lathe (AH-1218VS).
Note: If the lathe is not going to be used for a period of time, spray a light
coat of oil over the bed and place a dust sheet over the lathe.
15
Parts Breakdown
15
Parts List
16
No. Description Qty No. Description Qty
1 Washer ø4 7 36 Bush 1
2 Semi-circle head screwM4X8 2 37 Lock handle for tool rest base 1
3 Hex socket screw M6×12 3 38 Headstock spur center 1
4 Hand wheel 1 39 Face plate 1
5 Semi-circle head screwM6×24 6 40 Gear 1
6 Semi-circle head screwM4X6 2 41 Round plate 1
7 Hinge 1 42 Headstock spindle 1
8 Hex nut M6 3 47 Washer 1
9 Side protection guard 1 48 Semi-circle head screw M3×12 1
10 Lock piece 1 51 Handling hand 2
11 Cam follower tailstock 1 52 Clip 4
12 Main shaft sleeve 1 54 The box cover 1
13 Ball bearing 80105 2 57 Pin hinge 1
14 Retaining ring 47 2 58 Mounting plate 1
15 shaft 1 59 Ball 1
16 Cap 1 60 Knock-out rod 1
17 Screw 1 61 Hinge 2
18 Bush 1 62 Door latch 1
19 Spring 1 63 Drive belt 1
20 Index pin 1 64 Connecting rod 1
21 Hex socket screw M8×30 4 65 Spring t 1
22 Spring washer 4 66 Washer 1
23 Washer ø8 4 67 The main body 1
24 Nut M10 1 68 Motor pulley 1
25 Indicator 1 69 Hex socket screw M6×16 3
26 Hex socket screw M6×12 1 70 Spring washer 3
28 Tool rest 1 71 Washer ø6 3
29 Retaining ring 10 1 72 Motor plate with notch 1
30 Tool rest cam follower 1 73 Tapping screw 1
31 Bolt 1 74 Moto 1
32 Spring 1 75 Switch 1
33 Handle 1 76 Box plate 1
34 Lock bolt 1 77 Tapping screw 4
35 Tool rest bas 1 78 Plug line 1
1218VDA (AH-1218VS)
17
Parts List
17
No. Description Qty No. Description Qty
79 Switch-box 1 97 Retaining ring 10 1
80 Strain relief 1 98 Tailstock 1
81 Strain relief 2 99 Tailstock quill 1
82 Cable 1 100 Semi-circle head screw M5×12 2
83 Hex socket screw M10×25 2 101 Tailstock axis 1
84 Washer ø10 2 102 Tool rack 2
103 Cup center 1
86 Lock nut 2 104 Ball bearing 1
87 Nut M10 1 105 Taper rod 1
88 Rubber washer 6 106 Bed 1
89 Support 1 107 Nut M10 1
90 Semi-circle head screw M5×12 4 108 Hex socket screw M8×16 1
91 Washer ø5 2 109 Semi-circle head screw M4×20 3
92 Screw 1 110 Cam follower tailstock 1
93 Bush 1 111 Motor pulley 1
94 Quill adjusting wheel 1 114 Extension bed 1
95 Eccentric axis 1 115 Small plate 1
96 Cam follower tailstock 1 116 Variable plate 1
No. Description Qty No. Description Qty
1 Washer ø4 7 14 Retaining ring 47 2
2 Semi-circle head screwM4X8 2 15 Shaft 1
3 Hex socket screw M6×12 3 16 Cap 1
4 Hand wheel 1 17 Screw 1
5 Semi-circle head screwM6×24 6 18 Bush 1
6 Semi-circle head screwM4X6 2 19 Spring 1
7 Hinge 1 20 Index pin 1
8 Hex nut M6 3 21 Hex socket screw M8×30 4
9 Side protection guard 1 22 Spring washer 4
10 Lock piece 1 23 Washer ø8 4
11 Cam follower tailstock 1 24 Nut M10 1
12 Main shaft sleeve 1 25 Indicator 1
13 Ball bearing 80105 2 26 Hex socket screw M6×12 1
1218A (AH-1218)
Parts List
1818
No. Description Qty No. Description Qty
28 Tool rest 1 74 Moto 1
29 Retaining ring 10 1 82 Cable 1
30 Tool rest cam follower 1 83 Hex socket screw M10×25 2
31 Bolt 1 84 Washer ø10 2
32 Spring 1
33 Handle 1 86 Lock nut 2
34 Lock bolt 1 87 Nut M10 1
35 Tool rest bas 1 88 Rubber washer 6
36 Bush 1 89 Support 1
37 Lock handle for tool rest base 1 90 Semi-circle head screw M5×12 4
38 Headstock spur center 1 91 Washer ø5 2
39 Face plate 1 92 Screw 1
42 Headstock spindle 1 93 Bush 1
51 Handling hand 1 94 Quill adjusting wheel 1
52 Clip 1 95 Eccentric axis 1
54 The box cover 1 96 Cam follower tailstock 1
57 Pin hinge 1 97 Retaining ring 10 1
58 Mounting plate 1 98 Tailstock 1
59 Ball 1 99 Tailstock quill 1
60 Knock-out rod 1 100 Semi-circle head screw M5×12 2
61 Hinge 2 101 Tailstock axis 1
62 Door latch 1 102 Tool rack 2
63 Drive belt 1 103 Cup center 1
64 Connecting rod 1 104 Ball bearing 1
65 Spring t 1 105 Taper rod 1
66 Washer 1 106 Bed 1
67 The main body 1 107 Nut M10 1
68 Motor pulley 1 108 Hex socket screw M8×16 1
69 Hex socket screw M6×16 3 109 Semi-circle head screw M4×20 3
70 Spring washer 3 110 Cam follower tailstock 1
71 Washer ø6 3 111 Motor pulley 1
72 Motor plate with notch 1 112 Switch panel 1
73 Tapping screw 1 113 Semi-circle head screw M4×14 2
114 Extension bed 1 115 Small plate 1
19
Wiring Diagram
1919
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin.
Do not dispose of electric tools together with household waste material. In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Only for EU countries
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