Axminster AC285PD, 105106, AC220RD, 105105, 105107 User Manual

...
Pillar Drills
User manual
AC285PD Code 105105
AC315PD Code 105106 AC220RD Code 105107 AC680RD Code 105112
AT&M: 13/07/2018
BOOK REF: 105153
AC220RD AC680RD
Index of Contents
2
EU Declaration of Conformity
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
Cert No: Drill Press
Axminster Tools & Machinery Ltd Axminster Devon EX13 5PH UK
axminster.co.uk
Type Pillar Dills
Model
AC285PD, AC315PD, AC220RD, AC680RD
conforms to the machinery example for which the EC Type-Examination Certificate No AM50200575, AN50200576, AM50170729 has been issued by Laizhou Planet Machinery Co., Ltd. at: Yutai West Street Laizhou, Shandong 261400 China
and complies with the relevant essential health and safety requirements.
2006/42/EC 2006/95/EC 06/42/EC - Annex I/05.2006 EN 60204-1:2006
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN 12717+A1:2009
Signed
Andrew Parkhouse
Operations Director
Da te: 07/04/2011
EU Declaration of Conformity 03 What’s Included 04-05-06 General Safety Instructions for 230V Machines 07 General Safety Instructions for Drilling Machines 07 Specification 08 Assembly 09-10-11-12-13 Illustration and Parts Description 14-15-16-17 Changing the Speed 18 Removing Keyless Chuck 19 Maintenance 20 Speed Select Tables 21 Drill Speed Material Table 22 Troubleshooting 23 Exploded Diagrams/Lists 24-25-26-27-28-29-31 Wiring Diagram 32 Notes 33-34-35
What’s Included
3
Quantity Item Part 1 Small Bench Pillar Drill A
Quantity Item Part 1 Bench Radial Drill C
Quantity Item Part 1 Medium Bench Pillar Drill B
Quantity Item Part 1 AC680RD Floor Radial Drill D
Model Number AC285PD (ZQJ4113A)
Model Number AC220RD (ZQJ3116)
Model Number AC315PD (ZQJ4116Q)
Model Number AC680RD (ZQJ3116A)
A
B
C D
Box Containing:
1 Pillar for drill head complete with mounting flange, rise and fall rack and retaining ring 1 1 Drill table with mounting flange 2 (105106 ONLY) 2a (105105 ONLY) 1 Drill table extension bracket arm 2b (105112 ONLY) 2c (105107 ONLY) 1 Extension bracket arm 2d (105107 and 105112 ONLY) 1 Drill table square 2e (105107 ONLY) Drill table round 2f (105112 ONLY) 1 Base 3 1 Pillar drill head 4 1 Radial drill head with spacer block 4a (105107 and 105112 ONLY) 1 Drill guard assembly 5 3 Lever feed handles 6 1 Keyless chuck 3-16mm 7 Keyless chuck 1-13mm 7 (105105 ONLY) 1 Morse taper arbor for chuck assembly 8 1 Crank handle for table rise and fall mechanism 9 Lift and shift handle clamps for the rise and fall mechanism, drill table and radial drill head column clamps 10 1 Morse taper drift 11 4 M8 x 20mm + washers 12 (105106 and 105107 ONLY) 4 M8 x 35mm +washers 12 (105112 ONLY) 3 M8 x 20mm + washers 12 (105105 ONLY) 2 Hex Keys 3-4mm 13 2 Table clamping threaded bolts washers and wing nuts 14 (105112 ONLY)
What’s Included
4
1
2 3
4
What’s Included
5
2b
2e
2d
2a
2f
4a
2c
What’s Included
6
14
10
5
6
10
9
7 8
13
11
12
General Safety Instructions for Drilling Machines
7
General Safety Instructions for 230V Machines
1. DO NOT operate the machine without a preliminary
inspection.
2. CHECK that the speed is correct for the operation, and upper drive belt cover is closed and fastened.
3. CHECK the drill bit is the correct size and type, is correctly fitted and tightened in the chuck.
4. Make sure that the drillhead, the table bracket arm, the table tilt and the table swivel clamps are all locked before any drilling.
5. DO NOT attempt to carry out any drilling operation on material that has not been secured to the drill table, either by vice or clamp.
6. Remove any tools (chuck key, spanners etc), that may have been used in setting up operations and put them away.
7. Arrange the drilling operation so that the drill tip does not come in contact with the table.
8. ALWAYS allow the drill to stop before removing drills or swarf from around the job or the table.
9. NEVER remove ‘flying’ swarf strands from the drill whilst it is turning.
10. It is a good precaution to wear eye protection when drilling, especially using small drills, or very hard material.
11. Avoid wearing gloves when operating a drill press.
12. After the job is completed, remove all tool accessories,
check that drill bits are still sharp and re-use able.
13. Clean the machine thoroughly, including removing coolant cutting compound.
14. Lightly coat all metal surfaces with a light oil.
15. Disconnect the machine from the supply. Secure the cable/
plug clear of the floor.
The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensuree that neither are damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the cable.
Carry out a final check e.g. check the cutting tool is securely tightened in the machine and the correct
speed and function set.
Ensure you are comfortable before you start work,
balanced, not reaching etc.
Wear appropriate safety clothing, goggles, gloves, masks etc. Wear ear defenders at all times.
If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine.
Consideration should be given to the removal of rings and wristwatches.
Consideration should also be given to non-slip footwear etc.
If another person is to use the machine, ensure they are
suitably qualified to use it.
Do not use the machine if you are tired or distracted
Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be volatile gases.
Check cutters are correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.
OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS.
Specification
8
Code 105107
Model AC220RD Power 375W 50Hz (230V 1ph) Speed Range (5) 500-2,450rpm Swing 840mm Chuck Cap/Type 3-16mm Keyless Throat 420mm Taper MT2 Chuck Travel 80mm Horizontal Arm Travel 320mm Diameter of Column 60mm Max Chuck to Table 220mm Max Chuck to Base 375mm Table Tilt -45˚ to +45˚ Base Size 450 x 270mm Quill Diameter 40mm Table Size 230 x 210mm Overall L x W x H 840 x 320 x 790mm Weight 37kg
Code 105105
Model AC285PD Power 250W 50Hz (230V 1 ph) Speed Range (5) 600 - 2,500rpm Swing 210mm Chuck Size 1.5-13mm Keyless Chuck Travel 50mm Diameter of Column 46mm Max Chuck to Table 285mm Max Chuck to Base 380mm Table Tilt -45˚ to +45˚ Base Size 285 x 185mm Collar Diameter 46mm Quill Diameter 45mm Table Size 165 x 165mm Overall L x W x H 500 x 280 x 735mm Weight 26kg
Code 105106
Model AC315PD Power 375W 50Hz (230V 1 ph) Speed Range (12) 210-2,580rpm Swing 254mm Chuck Cap/Type 3-16mm Keyless Throat 127mm Taper MT2 Chuck Travel 60mm Diameter of Column 60mm Collar Diameter 60mm Max Chuck to Table 315mm Max Chuck to Base 430mm Table Tilt -45˚ to +45˚ Base Size 340 x 210mm Quill Diameter 40mm Table Size 240 x 240mm Overall L x W x H 530 x 280 x 840mm Weight 37kg
Code 105112
Model AC680RD Power 375W 50Hz (230V 1ph) Speed Range (5) 500-2,450rpm Swing 840mm ChuckCap/Type 3-16mm Keyless Throat 420mm Taper MT2 Chuck Travel 80mm Horizontal Arm Travel 320mm Diameter of Column 70mm Max Chuck to Table 680mm Max Chuck to Base 1,180mm Table Tilt -45˚ to +45˚ Base Size 450 x 270mm Quill Diameter 40mm Table Size 310mm diameter Overall L x W x H 820 x 320 x 1,630mm Weight 61kg
Assembly
9
PLEASE DISPOSE OF THE PACKAGING RESPONSIBLY; MUCH OF THE MATERIAL IS RECYCLABLE
The machine and its accessories arrive coated with heavy corrosion preventative grease and wax paper or plastic wrapping. These will need to be cleaned from the machine, its components and accessories prior to it being set up and commissioned. Use water soluble degreaser to remove. Be warned, it will stain if you splash clothing etc. After cleaning, lightly coat exposed metal.
WARNING! WEAR OVERALLS AND EYE PROTECTION!
surfaces of the machine with a thin layer of light machine oil. N.B If you used water soluble de greaser make sure you apply this thin film swiftly.
Please read the Instruction Manual prior to using your new machine; as well as the installation procedure, there are daily and periodic maintenance recommendations to help you keep your machine in good condition and prolong life. Keep this instruction manual accessible for others who may also be required to use the machine.
Having unpacked your machine and accessories, check the contents against the equipment list ”What’s Included”, if there are any discrepancies, please contact Axminster Tool Centre using the guide on our website.
Please read through the section entitled Illustration and parts description, to identify the parts easily.
WARNING! THE DRILL HEAD IS A HEAVY PIECE OF MACHINERY, YOU ARE ADVISED TO HAVE HELP TO LIFT IT CLEAR OF THE BOX AND TO FIT.
1. Place the base (3) on the bench or floor and place the
mounting flange of the column (1) onto the seating flange of the base, align the holes. Use the four Hex bolts and secure the column to the base, see fig 1. Loosen the grub screw holding the chamfered retaining collar on the column with the supplied Hex key, place it and the rise and fall rack assembly aside, see fig 2.
Fig 01
Fig 02
2. Take the drill table mounting bracket arm (2,2a,2b,2c) and
twist the worm drive shaft with your fingers so that the whole shaft protrudes from the casting and the worm gear itself is clear of the square recess in the main body of the casting (see fig 3).
Fig 03-04
3. Pick up the rise and fall gear rack,
identify the top and the bottom, (the rack gearing is cut asymmetrically, with the gear cut extending closer to the bottom), make sure you have the rack the right way up, as it will allow you to drive the drill table up and down over its full range, see fig 5.
Fig 05
4. Fit the rise and fall rack into the square recess in the
mounting body casting, ensure that it is engaged with the pinion, see figs 6 and lower the combined mechanism over the column (1). Allow it to slide down the column until the rise and fall rack is located in the cup chamfer in the top of the mount­ing flange, see figs 7. Replace the cup chamfered retaining
3
1
Worm gear
Pinion
Top of rack
Worm gear shaft
Continues Over....
Assembly
10
collar over the column and slide it down onto the top of the rack. Lock it in place with the grub screw, ensuring that it has captured the upper end of the rack securely, but not too tight that the rack cannot be swivelled around the pillar see fig 8 .
Fig 06-07
Fig 08
5. Locate and fit the crank handle (9) to the shaft, ensuring that
you tighten the grub screw onto the machined flat on the shaft, this will keep the worm gear in position, see figs 9-10.
Fig 09
6. Check that the bracket can be driven up and down the
column and can swivel around the pillar. Locate the lift and shift clamping handle (10) and screw it into the threaded hole to the rear of the mounting bracket arm (2) and tighten, see fig 11. Check it has ‘pinched’ up on the column and the bracket is immobile; both in its up and down travel and swivel movement.
Fig 11
7. Slot the drill table (2e or 2f) into the machined hole to the
front of the mounting arm (2b and 2c) and screw a lift and shift clamping handle (10) into to the threaded hole beneath the table and tighten, see figs 12-13. Check it has ‘pinched’ up on the drill table spigot and the drill table is immobile.
Radial Standing Drill Only
Fig 12-13-14
Rise and fall rack
cup chamfer
Machined flat
9
10
2f
2e
Assembly
11
Note: On the two radial drills fit the extension arm (2d) into the mounting arm (2b and 2c) then the tables, see figs 14-15-16.
Fig 15-16
1. Ensure that the two hex socket grub screws that lock the
head in place on the column are withdrawn and will not foul the column (1) when the head is fitted, see fig 17. Put the lower assembly (you have just been working on) in the designated position, make sure it is stable and lift the drillhead (4) over the column (1) and let it drop into place, see fig 18. Set the drill head approximately fore and aft and lock in position using the two cap head grub screws mentioned earlier, see fig 19. Check that the drillhead is immobile. Everything on the drilling machine is now secured.
Mounting the Drill Head
Fig 17-18-19
2. Lay the drill head on its side, locate the column
spacer block and insert it into machined recess inside the base of the drill head, see fig 20. Lift the drill head onto the column as described above and secure using a lift and shift handle (10), see figs 21.
Fig 20
Radial Pillar Drill Head Only
10
2d
10
Grub screw
4
Spacer block
Continues Over....
Assembly
12
NOTE: Make sure the spacer block does not come out when lifting the drill head onto the column!
Fig 21
Fig 22
3. Locate another lift and shift handle (10) and screw it into the
threaded hole for the Horizontal clamp assembly, see fig 22.
4. Open the pulley cover and check to see if the belt has been tensioned. If not, loosen the two motor yoke locks and push the motor back to tension the belt, see fig 23-24-25. For the floor standing pillar drill head, move the tensioning lever back then re-tighten the motor yoke locks to lock the motor in place, see fig 25-26.
Fig 23-24
Fig 25-26
1-13mm Keyless Chuck AC285PD Only
3-16mm Keyless Chuck
Locate the chuck (7) and insert up over the morse taper arbor, using a high faced mallet, lightly tap home.
Locate the morse taper arbor (8), insert the arbor into the keyless chuck (7) then slot the assembly up into the quill. Using a high faced mallet, lightly tap home, see fig 27-28.
Fig 27-28
10
10
Motor yoke clamp
Motor yoke clamp
Tensioning lever
8
7
Assembly
13
Drill Guard
Locate the drill guard assembly (5), loosen the Phillips screw and nut to the rear of the guard, see fig 29 insert the assembly up over the lower bearing flange of the quill until the assembly is up against the drill casting, re-tighten the screw and nut to lock the guard assembly in place, see fig 30.
Fig 29-30
Lever Feed Handles
Locate the three lever feed handles (6) and screw them into the threaded holes on the depth stop ring, see fig 31-32.
Fig 31-32
A B
D
E
Model Letter
AC285PD A
AC315PD B
AC220RD C
AC680RD D
5
6
6
Illustration and Parts Description
14
105105 Drive Pulley
105105 AC285PD
105106 AC315PD
105106 Drive Pulley
Pulley drive belt cover
Motor yoke locking knob
Motor
Belt cover securing screw
Lever feed handle
Retaining collar
Crank handle
Rise and fall rack
Mounting flange
Base casting
Micro switch
Drill table
Keyless chuck
Chuck guard
ON/OFF switch shroud
Drill column
Base casting ‘T’ slot
Pillar drill securing holes
Illustration and Parts Description
15
Depth stop clamp (A)
Depth scale (B), Depth scale pointer (C)
ON/OFF switch (A)
Emergency stop button (B)
Motor yoke clamp (A)
Table tilt locking bolt 90˚ Locking bolt Motor yoke clamp (A)
Drive belt tensioning lever (B)
Table tilt scale (A)
Table tilt pointer (B)
Depth stop assembly (A)
Depth stop scale (B), Depth stop nuts (C)
Pointer (D)
Quill rise and full return spring (A)
B
A
C
A
B
B
A
A
B
A
B
A
A
C
D
B
Illustration and Parts Description
16
Pulley drive belt cover
Horizontal column
Horizontal column lock
Vertical scale
Motor yoke locking knob
Motor
Lever feed handle
Retaining collar
Crank handle
Rise and fall rack
Mounting flange
Lift and shift handles
Base casting ‘T’ slot
Base casting
Motor pulley
Pulley belt
Quill pulley
Pillar drill securing holes
Drill table
Extension arm Extension bracket arm
Keyless chuck
Chuck guard
ON/OFF switch shroud
Drill column
105112 AC680RD
105107 AC220RD
Micro switch
Illustration and Parts Description
17
Vertical scale (A)
Column pointer (B)
Horizontal column adjusting knob (A)
Horizontal column clamping handle (B), Motor yoke clamp (C)
Turn the horizontal adjusting knob
anti-clockwise to move the column forward
Turn the horizontal adjusting knob
clockwise to move the column back
Vertical locking pin
Loosen the horizontal column clamping handle (B). Pull out the vertical locking pin to
un-lock the drill head column. Rotate + or - to the appropriate angle using the tilt pointer on
the column then retighten the horizontal clamping handle to lock the head in position.
Table tilt scale (A)
Table tilt pointer (B)
B
A
B
A
C
B
A
Changing the Speed
18
WARNING! DISCONNECT THE PILLAR DRILL FROM THE MAINS SUPPLY BEFORE CONTINUING!
Radial Drills
WARNING! TAKE CARE NOT TO TRAP YOUR FINGERS WHEN REPOSITIONING THE BELT ON THE PULLEYS!
To release the tension, loosen the two motor yoke locks on either side of drilll head, push the motor assembly up against the drill head casting, thus releasing the tension on the pulleys, see figs 33-34.
Refer to the (speed select table on page 21) and ascertain the belt positions for speed required.
Fig 33-34
AC285PD Drive Pulley
AC315PD Drive Pulley
To release the tension, loosen the motor yoke tensioning locks, push the motor up against the drillhead casting, thus releasing the tension on the pulleys, see fig 35-36.
Fig 35-36
WARNING! TAKE CARE NOT TO TRAP YOUR FINGERS WHEN REPOSITIONING THE BELT ON THE PULLEYS!
Turn the pulleys to check the belts move freely. Tension the pulleys by pushing the motor assembly out and securing the motor yoke butterfly knob to lock the motor assembly in position. Lower the belt and pulley cover carefully, (remember the micro switch).
RE-CONNECT THE SUPPLY AND SWITCH ON. CHECK THE DRILL RUNS SMOOTHLY, NO HARD VIBRATION.
If all seems satisfactory, recommence drilling operations.
Motor yoke lock
Removing Keyless Chuck
19
1. Lower the quill to its maximum depth by turning the lever feed handle. While holding the handle turn the depth scale ring (A) fully round and then tighten the butterfly depth stop clamp (B) to lock the quill in position, see fig 37.
Fig 37
2. Place a piece of timber on the drill table to prevent the chuck
from being damaged.
3.While holding the handle in place turn the chuck to line up the morse taper arbor in the quill’s machined slot, see fig 38. Insert the morse taper drift (11) in the quill’s slot, thus pushing the morse taper down and releasing the chuck, see fig 39-40.
Fig 38-39-40
Morse taper arbor
Depth scale ring
Quill slot
11
Maintenance
20
Excessive dust in the motor can cause heat to develop. Every effort should be made to prevent foreign material from entering the motor.
Where you may find accumulations of dust, dirt or waste, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out.
Caution: To avoid eye injury or adverse reaction to dust, high pressure hoses should not be used especially in poorly ventilated areas.
After cleaning apply a light coat of machine oil on the quill and chuck.
If the machine is going to stand idle for any length of time, a light coat of spray or machine oil over the column and table will prevent rusting. Place a dust sheet over the drill.
WARNING! DISCONNECT THE MACHINE FROM THE MAINS SUPPLY BEFORE CONTINUING!
Cleaning
WARNING! DO NOT USE THE MACHINE IF THE POWER CABLE HAS BECOME DAMAGED
Electric
If any servicing (other than the cleaning above) becomes necessary, the unit should be returned to Axminster Tool Centre for repair by one of our qualified electricians. Contact our customer sales department for further assisance on:
Call: 03332 406406
(+44 1297 302377)
Email: cs@axminster.co.uk
WARNING! DO NOT ATTEMPED TO REPAIR IT YOURSELF CONTACT OUR TECHNICAL SALES TEAM FOR ASSISTANCE!
Motor speed
The speed of the motor cannot be regulated or changed - no adjustment is necessary.
Oil Points
Speed Select Tables
21
(5 Speed) 105105 AC285PD Bench Pillar Drill
(12 Speed) 105106 AC315PD Bench Pillar Drill
(5 Speed) 105107AC220RD Bench Radial Pillar Drill 105112 AC680RD Floor Radial Pillar Drill
Drill Speed Material Table
22
Average Guide
Speed
Wood
Zinc
Diecast
Aluminium
or Brass
Plastic
Cast Iron
and Bronze
Steel
Mild and
Malleable
Steel Cast
and
Carbon
Steel
Stanless and
Too l
50Hz inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
2450-2500-2580 rpm 5/16” 7.9 3/16 4.8 11/64 4.4 5/32 4.0 7/16 2.8 3/32 2.4 1/16 1.6 1/32 0.8
1580-1750-1870 rpm 3/8 9.5 1/4 6.4 7/32 5.6 3/16 4.8 1/8 3.2 3/32 2.4 1/16 1.6 3/64 1.2
1250-1290-1330 rpm 5/8 15.9 3/8 9.5 11/32 8.7 5/16 7.9 1/4 6.4 5/32 4.0 1/8 3.2 1/16 1.6
790-830-900 rpm 7/8 22.2 1/2 12.7 15/32 11.9 7/16 11.1 11/32 8.7 1/4 6.4 3/16 4.8 1/8 3.2
500-540-600 rpm 1 1/4 31.8 3/4 19 11/16 17.5 5/8 15.9 1/2 12.7 3/8 9.5 5/16 7.9 1/4 6.4
Spindle MotorJockey Pulley
D
C
B
A
4
3
2
1
Spindle Motor
E
D
C
B
A
5
4
3
2
1
5 Speed
12 Speed
Recommended Drill Size per Material
Troubleshooting
23
TROUBLE PROBABLE CAUSE REMEDY
Noisy Operation
1. Incorrect belt tension
2. Dry spindle
3. Loose spindle pulley
4. Loose motor pulley
1. Adjust the tension
2. Lubricate spindle
3. Checking tightness of retaining nut on pulley, and tighten if necessary
4. Tighten set screws in pulleys
Drill bit burns
1. Incorrect speed
2. Chips not coming out of hole
3. Dull drill bit
4. Feeding too slow
5. Not lubricated
1. Change speed
2. Retract drill bit frequently to clear chips
3. Resharpen drill bit
4. Feed fast enough-allow drill bit to cut.
5. Lubricate drill bit
Drill bit leads off hole not round
1. Hard grain in wood or lengths of cutting lips and/or angles not equal
2. Bent drill bit
1. Resharpen drill bit correctly
2. Replace drill bit
Wood splinters on underside
1. No “back-up material” under workpiece
1. Use “back-up material”
Workpiece torn loose from hand
1. Not supported or clamped properly
1. Support workpiece or clamp it
Drill bit binds in workpiece
1. Workpiece pinching drill bit or excessive feed pressure
2. Improper belt tension
1. Support workpiece or clamp it
2. Adjust tension
Excessive drill bit runout or wobble
1. Bent drill bit
2. Worn spindle bearings
3. Drill bit not properly installed in chuck
4. Chuck not properly installed
1. Use a straight drill bit
2. Replace bearings
3. Install drill bit properly
4. Install chuck properly
Quill returns too slow or too fast
1. Spring has improper tension 1. Adjust spring tension
Chuck will not stay attached to spindle it falls off when trying to install it
1. Dirty, grease or oil on the tapered inside surface of chuck or on the spindles tapered surface
1. Make sure all surfaces are free of dust and grease
Exploded Diagrams/Lists
24
AC285PD Bench Pillar Drill (ZQJ4113A)
Exploded Diagrams/Lists
25
NO DESCRIPTION QTY
1 BASE 1
2 COLUMN 1
3 BOLT M8X20 3
4 TABLE BRACKET 1
5 SQUARE TABLE 1
6 BOLT M12x25 1
7 CLAMPING LEVER 1
8 BODY 1
9 SCREW M6x18 1
10 NUT M6 1
11 FEED SHAFT 1
12 HANDLE BAR 3
13 KNOB 3
14 HEADLESS SET SCREW 2
15 SHIFTER BAR 1
16 SPRING SEAT 1
17 SPRING CAP 1
18 NUT 1
19 NUT 1
20 SWITCH 1
21 SWITCH BOX 1
22 SCREW 3
25 POINTER 1
26 NUT 1
27 NUT 1
28 LIMIT BOLT 1
29 NUT 1
30 CHUCK GUARD 1
31 PINS 1
32 SPRING 1
33 ADJUSTING BAR 1
34 RUBBER PAD 1
35 BOLT 3
36 WASHER 3
37 MOTOR MOUNTING PLATE 1
38 MOTOR 1
39 BOLT M8x16 2
40 MOTOR PULLEY 1
41 HEADLESS SET SCREW 1
42 PULLEY COVER 1
43 WASHER 4
44 SCREW M6X10 4
46 SPINDLE PULLEY 1
47 HEADLESS SET SCREW 1
48 RETAIN RING 1
49 INTERNAL SPLINE SLEEVE 1
50 RETAIN RING 1
51 BALL BEARING 6203-2RZ/Z1 1
52 BALL BEARING 6203-2RZ/Z1 1
53 RETAIN RING 1
54 RETAIN RING 1
55 BALL BEARING 6201-2RZ-Z1 1
56 WASHER 1
57 SPINDLE SLEEVE 1
58 BALL BEARING 6201-2RZ-Z1 1
59 SPINDLE 1
60 DRILL CHUCK 1
62 BOLT M6X25 1
63 NUT 1
64 V-BELT 1
65 HANDLE 1
66 WASHER 1
67 SCREW 1
68 NUT M3 OPTIONAL 2
69 PLATE OPTIONAL 1
70 MICRO SWITCH OPTIONAL 1
72 SUPPORT PLATE OPTIONAL 1
73 SCREW M3X18 OPTIONAL 2
74 SPRING WASHER 1
1
76 HEX KEY 3 mm 1
77 HEX KEY 4 mm 1
80 SCREW M4x10 4
AC285PD Bench Pillar Drill (ZQJ4113A)
Exploded Diagrams/Lists
26
AC315PD Bench Pillar Drill (ZQJ4116Q)
Exploded Diagrams/Lists
27
NO DESCRIPTION
1 BASE
2 BOLT
3 COLUMN
4 RACK RING
5 HEADLESS SET SCREW
6 RACK
7 MOUNTING ARM BRACKET
8 NUT
9 WORM GEAR
10 GEAR
11 SHAFT
12 HANDLE
13 SET BOLT
14 PLUG
15 CLAMP BOLT
16 TABLE
17 PIN
18 NUT
19 SET SCREW
20 CHUCK
21 ARBOR
22 SPINDLE
23 BALL BEARING
24 SPINDLE SLEEVE
25 BALL BEARING
26 RETAIN RING
27 RUBBER WASHER
28 FEED SHAFT
29 CLAMP BOLT
30 SCALE RING
31 HANDLE BODY
32 HANDLE
33 KNOB
34 HEADLESS SET SCREW
35 NUT
36 BODY
37 HEX. KEY
38 HEX. KEY
39 HEADLESS SET SCREW
40 SLIDE BAR BOLT
41 SCREW
42 SLIDE BAR
43 INSTRUCTION MANUAL
44 CHUCK KEY
45 SPRING
46 SPRING SEAT
47 NUT
48 PLASTIC JAM NUT
49 SCREW
50 SWITCH
51 WIRE CLAMP
52 SCREW
53 MOTOR MOUNTING PLATE
54 MOTOR
55 BOLT
56 WASHER
57 NUT
58 V-BELT
59 CENTRE PULLEY
60 HEADLESS SET SCREW
61 CHUCK GUARD
62 RETAIN RING
63 BALL BEARING
64 COLLAR
65 DRIVE SLEEVE
66 SPINDLE PULLEY
67 PULLEY NUT
68 SCREW
69 WASHER
70 PULLEY COVER
71 V-BELT
72 MOTOR PULLEY
73 CENTER SHAFT
74 BALL BEARING
75 SWITCH BOX
76 SCREW M5 X 12
77 WEDGE
AC315PD Bench Pillar Drill (ZQJ4116Q)
Exploded Diagrams/Lists
28
AC220RD Bench Radial Drill (ZQJ3116) AC680RD Floor Radial Drill (ZQJ3116A)
Exploded Diagrams/Lists
29
NO DESCRIPTION QTY
2 CHUCK 1
3 LOWER SPINDLE ASSEMBLY 1
4 SPINDLE 1
5 6202LL BALL BEARING 1
6 QUILL 1
7 6201LL BALL BEARING 1
8 RETAINING RING 1
9 RUBBER BUMPER 1
10 SWITCH 1
11 THREADFORMING SCREW 2
13 PAN HEAD SCREW 4
14 COVER 1
15 PAN HEAD SCREW 3
16 5MM SERRATED WASHER 2
17 HEX NUT 2
18 CAP COVER AND SPRING 1
19 HEX NUT 5
20 CONE POINT SET SCREW 1
21 DRILL PRESS HEAD 1
22 POINTER 1
23 RIVET 1
24 SPRING PIN 1
25 QUILL FEED ASSEMBLY 1
(INCL. REF. NOS. 26 AND 27)
26 KNOB 3
27 HANDLE WITH GRIP 3
28 SPRING PIN 2
29 RADIAL RACK 1
30 RAM 1
31 PAN HEAD SCREW 2
32 SCALE 1
33 LOCKING SHOE 1
34 HANDLE 2
35 HEX NUT 1
36 GUIDE PIN ASSEMBLY 1
37 RAM BRACKET (MODE:ZQJ3116) 1
37 RAM BRACKET (MODE:ZQJ3116A) 1
38 RETAINING RING 1
39 SET SCREW 1
40 GEAR 1
41 SPACER 2
42 KNOB 1
43 BRACKET 1
44 TENSION ADJUSTMENT BAR 2
45 HEX HEAD BOLT 4
46 8MM FLAT WASHER 4
47 MOTOR MOUNT PLATE 1
48 10MM FLAT WASHER 2
49 10MM LOCK WASHER 2
50 HEX NUT 2
51 MOTOR (INCL. REF. NOS. 52-54) 1
52 CAPACITOR 1
53 STRAIN RELIEF 1
54 MOTOR CORD 1
55 LINE CORD 1
56 STRAIN RELIEF 2
57 6MM FLAT WASHER 4
58 PAN HEAD SCREW 4
59 SET SCREW 3
60 5MM FLAT WASHER 1
61 KNOB 1
62 PULLEY HOUSING 1
63 PAN HEAD SCREW 4
64 CORD CLAMP 4
65 HEX NUT 4
66 GROMMET 1
67 UPPER SPINDLE ASSEMBLY 1
(INCL. REF. NOS. 68-71)
68 RETAINING RING 1
69 6203LL BALL BEARING 2
70 SPACER 1
71 UPPER SPINDLE SLEEVE 1
72 SPINDLE PULLEY 1
73 PULLEY NUT 1
74 V-BELT 1
75 MOTOR PULLEY 1
76 SET SCREW 1
77 CONE POINT SET SCREW 1
78 NUT 1
79 SCREW 1
80 SWITCH 1
81 WEDGE 1
82 LIVE AXLE 1
83 GUARD 1
AC220RD Bench Radial Drill (ZQJ3116) AC680RD Floor Radial Drill (ZQJ3116A)
Continues Over....
Exploded Diagrams/Lists
30
NO DESCRIPTION QTY
1 BASE 1
2 COLUMN ASSEMBLY 1
3 8-1.25 X 20MM SOCKET HEAD
BOLT
4
4 RACK 1
5 6-1.0 X 10MM SET SCREW 2
6 CRANK 1
7 HANDLE 1
8 RACK RETAINING RING 1
9 TABLE BRACKET ASSEMBLY (INCL.
REF. NOS. 12 AND 21)
1
10 WORM AND PINION GEAR SET 1
11 WORM GEAR 1
12 PINION GEAR AND SHAFT 1
13 LOCKING HANDLE 1
14 12-1.75 X 25MM HEX HEAD BOLT 1
15 12MM FLAT WASHER 1
16 ARM 1
17 LOCKING HANDLE 2
18 EXTENSION ARM 1
19 SQUARE TABLE 260 X 260MM 1
20 INDEX PIN AND NUT 1
21 6-1.0MM HEX NUT 1
22 SCALE WITH RIVETS 1
22 INDICATOR WITH RIVETS 1
AC220RD Bench Radial Drill (ZQJ3116)
Exploded Diagrams/Lists
31
NO DESCRIPTION QT Y
1 BASE 1
2 COLUMN ASSEMBLY 1
3 8-1.25 X 20MM SOCKET HEAD
BOLT
4
4 RACK 1
5 6-1.0 X 10MM SET SCREW 2
6 CRANK 1
7 HANDLE 1
8 RACK RETAINING RING 1
9 TABLE BRACKET ASSEMBLY (INCL.
REF. NOS. 12 AND 21)
1
10 WORM AND PINION GEAR SET 1
11 WORM GEAR 1
12 PINION GEAR AND SHAFT 1
13 LOCKING HANDLE 1
14 12-1.75 X 25MM HEX HEAD BOLT 1
15 12MM FLAT WASHER 1
16 ARM 1
17 LOCKING HANDLE 2
18 EXTENSION ARM 1
19 ROUND TABLE 310MM DIAM-
ETER
1
20 INDEX PIN AND NUT 1
21 6-1.0MM HEX NUT 1
22 SCALE WITH RIVETS 1
22 INDICATOR WITH RIVETS 1
AC680RD Floor Radial Drill (ZQJ3116A)
Wiring Diagram
32
Notes
33
Notes
34
Notes
35
Axminster Tools & Machinery Ltd Axminster Devon EX13 5PH
axminster.co.uk
The packaging is suitable for recycling. Please dispose of it in a responsible manner.
Do not dispose of electric tools together with household waste material. By law they must be collected and recycled separately.
EU Countries Only
The Axminster guarantee is available on Craft, Trade, Engineer, Air Tools & CNC Technology Series machines
Buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years!
For more information visit axminster.co.uk/3years
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