AC216TS
216mm Table Saw
Code 104926
Original Instructions
Code: 104931 Floor Stand
for AC216TS Table Saw
Code: 104932 Cabinet Stand
for AC216TS Table Saw
Code: 104930 Sliding Table Kit for AC216TS Table Saw
AT&M: 21/03/2019
BOOK REF : 105785
Index of Contents
EU Declaration of Conformity 02
What’s Included 03
Optional Accessories 04-05-06
General Instructions for 230V Machines 06
Specific Instructions for Table Saws 07
Specification 08
Assembly 08-09-10-11-12-13-14-15-16-17
Illustration and Parts Description 18-19-20-21
Set Up and Adjustment 22-23
Operating Instructions 24
Changing the Saw Blade 25
Maintenance 26
Exploded Diagrams/Lists 27-28-29-30-31
Cert No: MJ2320,MJ2325R,
MJ2325G-2, MJ2331-2, MJ2330
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
declares that the machinery described:-
Type Table Saw
Model AC216TS
Signed
Andrew Parkhouse
Operations Director
Da te: 06/12/2018
The symbols below advise the correct safety procedures when using this machine.
EU Declaration of Conformity
This machine complies with the following directives:
2006/42/EC
EN 1870-19:2013
EN 60204-1:2006+A1+AC
and conforms to the machinery example for which the
EC Type-Examination Certificate No BM 50424431
has been issued by Laizhou Fulin Machinery Co., Ltd.
at: Wenchang Road Street Nanwuli Industry Yard Laizhou, Shandong261400 China
and complies with the relevant essential health and safety requirements.
Fully read manual
and safety instructions
before use
Ear protection
should be worn
Eye protection
should be worn
2
Dust mask
should be worn
Two Man
Assembly
HAZARD
What’s Included
Quantity Item Part Model Number
AC216TS
1 Basic Table Saw A
1 Side Extension Table B
1 Rear Extension Table C
2 Operating Handle Wheel Knobs D
1 Rip Fence Assembly E
1 Rip Fence Extension F
1 Rip Fence Rail with Scale G
1 Riving Knife H
1 Hose Support Bracket I
1 Dust Extraction Moulding J
1 Crown Guard with Clamping Handle K
Code 104926
1 Flexible Hose L
2 Hose Clips M
1 Push Stick N
1 Blade Locking Bar O
1 24mm Spanner P
1 13-15mm Spanner Q
4 Hex Keys 6,5,3,2mm R
1 Handle Hex Key S
4 M8 Threaded Feet with nut/washer T
10 M8 Bolts Nuts & Washers U
I
L
J
D
C
H
M
K
F
B
G
E
A
P
N
Q
O
R S
3
T
U
Optional Accessories
Code 104931 Floor Stand Assembly
Quantity Item Part
4 Leg Brackets 1
2 Long Upper Support Struts 2
2 Short Upper Support Struts 3
2 Long Lower Support Struts 4
2 Short Lower Support Struts 5
2 Threaded Rubber Feet 6
1 Floor Stand Bag of Fixings 7
6 7
1
2
3
4
5
Code 104932 Cabinet Stand Assembly
Quantity Item Part
1 Right Side Panel with Door Cut out 8
1 Left Side Panel 9
1 Rear Panel 10
1 Right Panel Door with Locking Knob 11
1 Cabinet Shelf 12
2 Upper and Lower Support Struts 13
1 Moulded Red Front Panel 14
1 Cabinet Stand Moulded Top 15
4 M8 Threaded Feet with Nut/Washer 16
11 M8 Cap head Bolts with Nut and Washers 17
4 Short Cap head Screws and Washer 18
5 M8 Cap head Bolts and Washers 19
9
8 11
10
4
Optional Accessories
12
13
15
14
17
16
18 19
Code 104930 Sliding Table Kit Assembly
Quantity Item Part
2 Sliding Carriage Support Bracket 20
4 Cap head Bolts and Washers for Support Brackets 21
2 Height Adjusting Blocks 22
1 Hex Key 23
1 Fence Mitre Casting with Lift & Shift Clamping Handle 24
1 Tool Post with Washer/Nut for Hold Down Clamp 25
1 Hold Down Clamp 26
1 Fence Distance Stop with Micro Adjuster & Clamping Handle 27
1 Sliding Table Assembly 28
1 Fence 29
1 Sliding Carriage Assembly 30
24
21
22
23
25
20
5
26
27
Continues over...
Optional Accessories
28
31
32
29
Code 104933 Craft Table Insert / Code 104928 Mitre Fence
30
Quantity Item Part
1 Table Insert for the AC216TS Table Saw 31
1 19mm Mitre Fence 32
General Instructions for 230V Machines
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE
ALLOWED IN WORK AREAS.
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
• Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
• Ensure you are comfortable before you start work,
balanced, not reaching etc.
• Wear appropriate safety clothing, goggles, gloves,
masks etc. Wear ear defenders at all times.
• If you have long hair wear a hair net or helmet to prevent it
being caught up in the rotating parts of the machine.
• Consideration should be given to the removal of rings and
wristwatches.
• Consideration should also be given to non-slip footwear etc.
• If another person is to use the machine, ensure they are
suitably qualified to use it.
• Do not use the machine if you are tired or distracted
• Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
• Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
• OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
6
Specific Instructions for Table Saws
Make sure the saw blade is the correct type for the job in hand.
Do not force the saw, if the saw begins to ‘stall’ you are ‘forcing
the cut’ or over working the saw.
Ensure that the saw blade is clean and sharp.
Resin build up on the blades will increase the friction of the
saw passing through the timber, and cause over heating of
the blade, blunt teeth will work harder tearing the fibre of
the timber as opposed to shearing it, also with subsequent
overheating. Both faults unnecessarily load the machine
beyond normal usage, and shorten its longevity.
Do not use blades that are deformed in any way.
Do not remove the blade guard. The design of the riving knife
on the machine will not allow for slotting or ‘blind’ grooving,
so there is no reason to remove the guard.
FOR YOUR OWN SAFETY NEVER OPERATE
THE TABLE SAW WITHOUT THE RIVING KNIFE
IN PLACE!
Do not remove the riving knife.
Do not use any blades that cut a smaller kerf than the riving
knife thickness. Make sure the riving knife is correctly adjusted
to the blade and is securely fastened. If the table insert
becomes damaged or broken, and will not support the timber
‘up close’ to the blade, replace it.
After switching off, never try to slow the saw down more
quickly by applying side pressure (with a piece of wood?) to
the blade. Apply the old joiner’s adage of never getting hands
within one handbreadth of the blade. Leave the machine
disconnected from the mains supply until you are about to
commence work.
Always disconnect the machine if you are leaving it unattended.
Never leave the vicinity of the machine unless the blade has
come to a complete stop.
Do not attempt to carry out any maintenance, corrective work,
setting up etc., unless the machine is disconnected from the
mains supply. If any tools have been used during setting up
procedures, make sure they are removed from the machine
and stowed safely away.
USE THE SUPPLIED PUSH STICK
WHEN CUTTING SMALL PIECES.
Do not attempt to carry out cross cutting operations ‘freehand’,
always use the mitre fence for small stuff and the sliding
carriage for larger work pieces. Do not attempt to ‘rip’ freehand,
always use the guiding facility of the rip fence.
It is perfectly acceptable to support guide and feed the timber
with your hands whilst ripping stuff of some length, however,
as you approach the blade ensure that the push stick is to hand,
and you use it.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
Do not start the saw with the work piece touching the blade.
Do not commence sawing until the blade has run up to full
speed.
Remember the emphasis of the ‘push’ should be between the
blade and the fence and close to the fence. Use your free hand
to support and guide the material on the offside of the saw
blade and at least 100mm away from it. If the timber does not
extend to at least 100mm to the offside of the saw blade,
the material possibly does not need guiding or supporting.
WARNING! IF THE SAW JAMS!
SWITCH OFF IMMEDIATELY.
Check that there are no foreign objects e.g. old nails, screws,
small stones etc embedded in the material you are about to cut.
If necessary take a wire brush to the timber before working.
7
Specification
Code 104926
Model AC216TS
Rating Craft
Power 1.1 kW
Blade Dia/Bore 216mm/30mm
Blade Tilt 0° to 45°
Max Depth of Cut @ 45˚ 45mm
Max Depth of Cut @ 90˚ 65mm
Max Width of Cut with Fence 370mm
Table Size Cast Iron Table 570mm x 400mm
Table Height 320mm (bench mounted)
Table Size With Extensions 570mm x 675mm
Dust Extraction Outlet 100mm
Min Extraction Airflow Required 850m³/hr
Overall L x W x H 670mm x 695mm x 420mm
Weight 70 kg
Assembly
104926 Basic Saw
WARNING! THE SAW IS HEAVY SEEK
ASSISTANCE BEFORE LIFTING.
1. With assistance lift the saw assembly (A) from the box onto
a suitable work surface. Locate the two operating wheel knobs
(D) and attach one to each operating wheel, see fig 01-02.
Fig 01-02
Fig 03-04
T
2. Find the four threaded feet (T), with assistance very carefully
tilt the saw over to gain access to the underside and screw each
foot in turn into the machined holes in each corner of the
chassis, see fig 03-04.
3. Lower the saw down, locate the side and rear extension
tables (B-C) and M8 bolts (U). Remove the nuts from the bolts
and place safely aside. Insert the bolts with washers through
the holes in the extension table (B), line up the holes in both
tables and secure the extension table (B) to the side of the cast
iron table, see fig 05-06-07.
D
Fig 05
B
U
8
Fig 06-07-08
U
Assembly
Fig 12-13
B
4. Repeat for the rear extension table (C), making sure you line
up the machined slots in the table with the 19mm mitre ‘T’ slots
in the cast iron table. Secure both extension tables together,
see fig 09-10-11.
Fig 09-10-11
C
Hose mounting plate
6. Undo and remove the Phillips screws/washers/nuts hold
the hose mounting plate from inside the housing. Place the
moulding (J) over the dust outlet, line up the holes and replace
the screws to secure it in position, see fig 14-15-16. Replace the
access panel.
Fig 14-15-16
5. Locate the dust extraction moulding (J). Undo the four
cap head bolt/washers holding the side access panel, place to
one side. Remove the panel to gain access to the saw assembly,
see fig 12-13.
9
J
Continues over...
Assembly
Fig 17
Insert plate
7. Raise the saw by first releasing the rise & fall operating
wheel clamping knob, remove the five cross head screws
holding the table insert and place safely aside, see 17. Raise
the saw to it’s maximum height by turning the operating
wheel clockwise.
8. Find the riving knife (H) Loosen the two nuts holding the
riving knife clamping plates, slide the riving knife down
between the two plates and lightly tighten to hold the riving
knife in place. Check that the tip of the knife has a clearance
of 3-8mm between the blade then tighten the nuts to secure
the riving knife in place. Replace the insert plate, see fig
18-19-20-21.
Clamping knob
H
3-8mm Gap between the
riving knife and the blade
9. Locate the crown guard (K), flexible hose (L) and hose
clips (M). Loosen the lift & shift handle on the crown guard.
Introduce the slot to the rear of the crown guard (K) over the
riving knife and slot pin bolt into the curved slot in the riving
knife. Tighten the handle, see fig 22.
Fig 22
K
Fig 18-19-20-21
Clamping plates
H
Curved slot
NOTE: DO NOT OVER TIGHT AS THE CROWN
GUARD IS PLASTIC AND COULD BE DAMAGED!
10. Locate the flexible hose (L), place a hose clip (M) over one
end. Insert the hose over the extraction outlet on the crown
guard (K) and tighten the clip. Place the remaining clip over
the opposite end of the hose, insert the hose over the
extraction out moulding (J) and tighten, see fig 23-24.
Fig 23-34
L
M
10
J
Assembly
Fig 35
G
B
U
11. Put to hand four M8 Bolts with washer/nuts (U) and rip
fence rail with scale (G). Insert two bolts with washers up
through the holes to the underside end of the side extension
table (B) and lightly screw on two bolts. Place the remaining
two bolts with washer into the threaded holes to the underside
of cast iron table, see fig 35. Note: make sure give enough
clearance between the tables and bolts for the next step.
12. Line up the machined slots in the rip fence rail (G) with the
bolts and slide the rail up against the tables. Nip up the bolts to
secure the rail, see fig 36-37.
Fig 38-39-40
E
‘T’ Slot
F
Butterfly knob
‘T’ bolt
Fig 36-37
G
13. Locate the rip fence (E) and lower the clamp assembly
down over the fence rail (G) and press down the locking lever
to secure in position, see fig 38.
15. Locate the hose support bracket (I) and secure it to the side
extension table (B) using a M8 bolt washer/nut (U). Insert the
holes (L) into the hose bracket, see fig 41.
Fig 41
I
U
14. Find the rip fence extension (F), slot the two ‘T’ bolts
mounted in the rip fence (E) into the ‘T’ slot on the fence
extension and nip up the butterfly knob clamps, see fig 39.
Note: the extension (F) can be set in two positions,
see fig 40.
16. Place a straight edge across the tables and check they are
level and make adjustment until correct.
11
Continues over...
Assembly
104926 Basic Table Saw
AC216TS Table Saw assembled for work bench setup
104931 Optional Floor Stand
Locate all the components on page 04 and assemble as follows.
Step 1
3
Step 4
Step 5
6
Step 2
Step 3
1
Step 6
7
Step 7
5
3
2
4
Remove the table saw’s feet, see figs 03-04, remove the two
access panels on either side of the saw. With assistance, place
the saw onto the stand and line up the holes in the chassis
with the ones in the stand, and secure using four M8 x16 bolts,
washer/nuts. Go round and fully tighten all the bolts. Replace
the access panels.
12
Assembly
104932 Optional Cabinet Stand
Locate all the components for the cabinet stand as shown on
page 04-05 and follow the instructions below.
Step 1
17
9
10
Step 2
14
11
Step 5
18
Step 6
Hinges
Step 3
Step 4
8
Step 7
15
12
Line up the holes
13
Step 8
16
19
13
Assembly
104930 Optional Sliding Table Kit
1. Locate the carriage support brackets (20) and cap head
bolts/washers (21). Offer up the elongated slots in the right/left
hand brackets with the threaded holes to the side of the saw
assembly (A) and secure in place using the cap head bolts/
washers (21), see fig 42-43-44.
Fig 42-43-44
A
Threaded holes
Fig 45-46-47
Cap head bolt
22
21
20
a
2. Find the two height adjusting blocks (22), unscrew the
height adjuster thread to gain access to the cap head bolt, see
fig 45. Fix the blocks against the saw using the threaded holes
beneath each bracket, see fig 46. Screw the height adjuster
thread, so it touches the base of the bracket (20), see fig 47.
3. Locate the sliding carriage (30), loosen the two cap head
bolts/nuts (a) on the brackets (20). Introduce the first two nuts
into the ‘T’ slot rails on either side of the carriage (30) and slide
on, repeat for the opposite end. Adjust the carriage to your
preference and nip up the four bolts, see fig 48-49.
Fig 48-49
14
Assembly
Fig 50-51-52
Fig 54-55-56-57
22
Table stop pin knob
4. Locate the sliding table (28), turn the table over and pull
out and twist the table stop pin knob so it’s in the unlocked
position, see fig 50-51.
5. Position the sliding table (28) so the wheel assembly engages
either side of the sliding carriage (30) and roll on the table, see
fig 52. Reengage the stop pin and slide it up against the stop on
the carriage, see fig 53.
Fig 53
Carriage stop
6. Place a level across both tables, using a hex key adjust both
height adjusting blocks (22) and the two pivot bolts on each
support bracket (20), until both sliding table (28) and cast iron
table are level, see fig 54-55-56-57.
7. The sliding table (28) can also be raised or lowered
independently in small increments by adjusting the wheel
assembly. Adjust each wheel in turn, loosen the wheel locking
nut (a), undoing the stop bolt (b) and using a Hex key adjust the
grub screw (c). Repeat until you are satisfied, see fig 58-59 on
next page. Nip-up the wheel nuts (a).
Cap head bolts
Pivot bolts
Note: you will need to loosen the cap head
bolts on both carriage support brackets
(20), just enough to adjust the pivot bolts.
15
Continues over...
Assembly
Fig 58-59
a
c
b
Fig 62
25
9. Remove the washer/nut from the tool post (25), insert the
post down through the machined holes in both mitre casting
(24) and sliding table (28) and secure using the washer/nut,
see fig 62.
10. Loosen the hold down clamping knob (26) and slide the
assembly down the tool post (25) and clamp in position, see
fig 63.
Fig 63
8. Locate the mitre casting with lift and shift hand (24). Insert
the locking handle with washer through the elongated slot in
the mitre casting into the threaded hole in the scale casting,
mounted to the side of the sliding table (28), see fig 60-61.
Fig 60-61
28
26
11. Loosen the butterfly knobs on the mitre casting (24), insert
the ‘T’ bolts into the fence’s ‘T’ slot rail (29), lift-up the 90˚ stop
located in the corners of the sliding table (28) and push the
fence up against the stop, see fig 64-65.
Fig 64-65-66-67
Butterfly knobs
29
24
‘T’ Bolt
16
90˚ Stop
Assembly
27
14. Using a 90˚ square check that the blade is at 90˚ to the
fence assembly (29) and make adjustments accordantly,
see fig 70.
Fig 70
Butterfly knob
12. Slide the fence (29) near the blade but not touching, tighten
the butterfly knobs, see fig 66-67. Note: check that the fence
does not foul the riving knife.
13. Locate the fence distance stop (27). Loosen the clamping
handle, slide the assembly into the ‘T’ slot to the opposite end
of the fence (29) and secure in place, see fig 68-69.
Fig 68-69
104930 Sliding Table
Sliding table kit assembled
17
Illustration and Parts Description
Code 104926 Basic Table Saw
Crown guard
Riving knife
Rear extension table
Saw blade
Flexible hose
Rip fence rail
Rip fence
clamping handle
Saw assembly
access panel
19mm ‘T ’ slots
Cast iron table
45˚ Scale
NVR Control panel
Rip fence extension
Rip fence
Hose support bracket
Side extension table
Rise & fall operating handle
18
45˚ Operating wheel
Saw assembly
access panel
Illustration and Parts Description
A
C
B
ON/OFF NVR switch (A), Emergency stop button (B)
Rise and Fall operating wheel (C)
32
Optional 104928 Mitre Fence
Tilt scale pointer and adjusting screw 100mm Dust extraction moulding Rip fence magnifying glass
and index marker
31
Motor and saw assembly Optional 104933 insert gives
better material support for
cutting thin strips
19
Illustration and Parts Description
Code 104931 Floor Stand
Code 104932 Cabinet Stand Code 104930 Sliding Table
20
Illustration and Parts Description
a
Cabinet stand storage door Distance stop (27) with micro adjusting wheel (a)
Fence mitre scale, pointer
and clamping handle
Table stop pin knob, engage to
prevent the table from sliding
off the carriage assembly
Fence mitre adjusting screw stops for -45˚ to +45˚
28
Hold down clamp assembly Sliding carriage stop,
prevents the sliding table
from coming off the carriage
21
Set Up and Adjustment
The Riving Knife
1. Raise the saw blade to its highest point and remove the saw
blade crown guard (K) and the table insert, place safely aside,
see fig 71-72.
Fig 71-72
K
Adjusting the Rip Fence to the Blade
The fence assembly must be parallel to
the saw blade for producing accurate cuts.
1. Remove the crown guard (K) and rip fence extension (F) and
‘T’ bolts. Slide the rip fence assembly up against the saw blade
and check it reads “ZERO” on the fence rail scale, see fig 75-76.
Fig 75-76
2. Using the spanner loosen the riving knife and check that the
tip of the knife has a clearance of 3-8mm between the blade
then tighten the nuts to secure the riving knife in place. NOTE:
Check that the riving knife is parallel to the saw blade by
placing the fence up against them, see fig 73-74.
Fig 73-74
Riving knife
3-8mm
Fence
Zero marker
NOTE: If adjustment is required loosen the Hex screws on
the fence clamping assembly and lightly tap the end of the
fence rail until the marker reads ‘zero’ on the scale, see 77.
Re-secure once correct. Check the tables are still level by
placing a straight edge across the front edge and adjust
until correct.
NOTE: Use the 19mm ‘T’ slot to the right side of the saw
blade as a reference to check the fence (E) is parallel, see fig
78. Regularly check the fence is parallel to ensure a perfect
cut.
Fig 77-78
22
Adjusting the Pivot
Set Up and Adjustment
E
‘T’ Slot
2. The rip fence extension can be repositioned from the vertical
to a horizontal position for guiding thin pieces through. Loosen
the two butterfly knobs holding the fence extension, remove,
lay the fence extension down in the horizontal position and
remount the fence extension as before, see fig 79-80. Move
the extension down until the end face is centred with the
blade and tighten the two butterfly knobs.
Fig 79-80
Release the locking knob to the centre of the operating wheel
(a) to the side of the saw assembly and turn clockwise to pivot
the saw to a maximum of 45˚ degrees, indicated on the scale,
see fig 82-83-84.
Fig 82-83-84
a
Saw pivot scale
Adjusting the Cutting Height
Release the clamping knob, adjust the blade height with the
rise and fall operating wheel, see fig 81, so that the blade teeth
are protruding through the work piece.
Fig 81
Clamping knob
45˚
23
Operating Instructions
NOTE: BEFORE USING YOUR SAW, GO
ROUND AND MAKE SURE EVERYTHING
IS SECURE, FASTENED DOWN, THAT ALL
TOOLS ARE CLEARED AWAY FROM THE
WORK AREA!
CHECK: THE BLADE FOR SHARPNESS,
MISSING TEETH, RESIN BUILD UP ETC.,
CLEAN IF NECESSARY. CHECK THE BLADE
IS SECURELY CLAMPED IN PLACE (I.E. NOT
LOOSE)!
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
N
NOTE: Secure larger pieces of timber to
the table by using the hold down clamp.
Cutting Narrow Pieces
Use the small flat surface of the rip fence extension (F) to cut
thin timber narrower that 120mm, note: use a push stick.
The Optional Mitre Fence
The mitre fence (32) can be mounted on either side of the saw
blade in the two 19mm ‘T’ slots, pre machined into the cast iron
table. The mitre fence can be angled from 90˚ to 45˚ degrees,
see fig 88-89-90.
Fig 88-89-90
CONNECT THE SAW TO
THE MAINS SUPPLY!
Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to
ensure everything is O.K. If everything is satisfactory, the table
saw is ready for use.
Feeding the Work by Hand
Start up the saw, wait until it has reached full speed and slowly
feed the timber through using both handles, (making sure to
keep your hands well clear of the blade and using a push stick
for small pieces), until the timber is behind the riving knife.
Switch off the saw, wait until the blade has come to a complete
stop and remove the timber, see fig 85-86-87.
Fig 85-86-87
HOLD THE
WORK FIRMLY
32
THE BLADE IS SET
AT AN ANGLE
LESS THAN 90˚
DEGREES FOR
BEVEL CUTS
BLADE GUARD
24
LOCK THE MITRE
FENCE AND HOLD
THE WORK FIRMLY
DISCONNECT THE MACHINE
FROM THE MAINS SUPPLY!
Changing the Saw Blade
Fig 95-96-97-98
1. Raise the saw blade to its highest point, remove the saw
blade crown guard, remove the five cross head screws that
secure the table insert, place carefully aside and remove the
table insert, see fig 91-92.
Fig 91-92
2. Turn the saw until the locking bar hole (a) is visible and insert
the blade locking bar (O) into the hole, see fig 93-94.
Fig 93-94
P
O
b
a
O
3. Hold the locking bar (O) undo and remove the nut using the
24mm spanner (P), see fig 95-96. Remove the saw plate washer
(b) and the saw blade and place to one side, see fig 97-98.
4. Give the interior of the machine, the dust extraction
channels, etc. a thorough clean. Check the new blade for
damage, missing teeth, sharpness etc. Fit the new blade, ensure
that the teeth are pointing towards the front of the machine.
Put the saw plate washer onto the shaft and replace the ‘Nut’
until finger tight and check the saw is correctly seated.
25
Teeth pointing front
5. Tighten up the ‘Nut’, using the blade locking bar (O) to hold
the shaft steady. Check the riving knife is aligned with the saw
blade, and correctly positioned. Replace the table insert and
secure with the cross head screws. Replace the crown guard.
When everything is satisfactory, turn the saw blade once by
hand to check it doesn’t foul anywhere.
6. Reconnect the machine to the mains supply. Give the
machine a ‘quick’ burst (i.e. quick ON-OFF) check to ensure
everything is O.K. If everything is satisfactory, continue to use
the machine.
Maintenance
Fig 99-100
1. Keep the saw as clean and free from saw dust build up as is
practical. Periodically, remove the saw gullet by removing the
side access panel to the side of the machine and undo the two
Hex screws on either side of the gullet, see fig 99-100. Vacuum
out and clean out the saw box and the extraction housing.
Remove any resin build up in the saw box, using a proprietary
resin cleaner.
2. Clean the threaded drive shafts of the rise and fall and tilt
mechanisms, see fig 101. At the same time check the belt drive,
i.e. the belt is not ‘glazing’ with resin build up, likewise with
the pulley wheels. Check the belt tension, see fig 102. If the belt
is becoming slack, loosen the motor Hex bolts and push the
motor down, see fig 103. Re-tighten the Hex bolts.
Fig 101-102-103
Motor Hex bolts
3. Check the saw blade regularly for chipped, missing, damaged
teeth etc. and remove any resin build up from the blade, riving
knife etc, see fig 104.
Fig 104
4. If you have finished using the saw bench, clean above and
below the work table, wipe the saw bench over. If the saw is not
going to be used for a period of time, use ‘Ambersil Dry PTFE
Film Antistick’, spray, code 952137 over the work table, blade, tilt
and rise and fall screw threads and place a dust sheet over the
saw bench.
26
Basic Table Saw Diagram A
Exploded Diagrams/Lists
27
Continues over...
Exploded Diagrams/Lists
Basic Table Saw Diagram A
No. Description
1 Adjusting thread rod
2 Locking knob
3 Semi-circle key 3x16
4 Angel connection knob
5 Stop A
6 Nut of adjusting thread rod
7 Mounting seat
8 Stop collar
9 Circlips for shaft D=20
10 Worktable
11 Hex.socket set screw M8X10
12 Mounting base A
13 Hex.socket set screw with flat point M10X50
14 Hex.nut M10
15 Machine body
16 Front panel
17 Switch
18 Mounting base B
19 Hex.bolt M8X20
20 Flat washer 8mm
21 Spring washer 8mm
22 Hex.bolt M8X30
23 Left panel
24 Right panel
25 Cross recessed pan head screw M6X12
26 Handwheel
27 Cross recessed socket screw M5X12
28 Cablegland M14
29 Rotating Scale
30 Blade guard
31 Tie-in B
32 Tie-in A
33 Table insert
34 Hex.socket set screw M8X8
35 Flat washer 10mm
36 Flat washer 6mm
37 Cross recessed pan head screw M5X20
38 Hex.nut M5
39 Flat washer 5mm
40 Dust collection tube inside the machine
41 Neck chain
42 Dust collection tube
43 Cross recessed pan head screw M4X15
44 Spring washer 4mm
45 Flat washer 4mm
46 Hex.nut M4
47 Cross recessed pan head screw M4X6
48 Hex.socket set screw M4X5
49 Extension table
50 Front rail
51 Right end captor front rail
52 Left end captor front rail
53 Taping screw ST4.2X10
54 Hex.bolt M8X16
55 Tube support
56 Locking guard,guard
57 Adjusting handle
58 Rotating bracket
59 Housing,knob
60 Shaft base
61 Motor
62 Motor pulley
63 Hex. socket cap head bolt M8X30
64 Multi-grooves belt
65 Saw blade
66 Saw blade sleeve
67 End bush of arbor shaft
68 Cross recessed socket screw M6X20
69 Arbor shaft bush
70 Spring pin 6
71 Arbor shaft bush
72 Bearing 6203
73 Arbor shaft
74 Pulley,blade
75 Nut M16
76 Flat key 5x20
77 Riving knife bracket
78 Outer blade washer
79 Hex. socket cap head bolt M10X30
80 Rotating block
81 Cross recessed socket screw M6X15
82 Shaft
83 Thin nut M16X1.5
84 Dust collection cover
85 Hex.bolt M10X40
86 Pointer block
87 Pointer
88 Locking knob
89 Height adjusting thread rod
90 Stop collar B
91 Pull-rod shaft
92 Connection rod of riving knife bracket
93 Pressing plate of riving knife
94 Hex. socket cap head bolt M8X20
95 Riving knife
96 Hex. socket cap head bolt M5X12
97 Hex.bolt M8X40
98 L shape fence
99 Scale rail housing
100 Rip fence
101 Eccentric wheel
102 Locking shaft
103 Locking Knob
104 Locking spring plate
105 Locking nut board
106 Fence plate
107 Right end cap for rail housing
108 Left end cap for rail housing
109 Screw guide
110 Hex. socket cap head bolt M6X16
111 Scale indicator
112 Circle ring
113 Hex.socket bolt M6X12
114 Front end cap for fence
115 Rear end cap for fence
116 Supporting plate
117 Locking screw
118 Wing nut
119 Big washer 6mm
120 Key 6x20
121 Mitre gauge base
122 Self-locking nut M6
123 Hex.pan head bolt M6X20
124 Bush
125 Mitre gauge guide rod
126 Block indicator
127 Set screw M6X12
128 Stop pin
129 Stop spring
130 Brass knob
131 Scale,gauge
132 Mitre gauge knob
133 Washer
134 Cross recessed socket screw M5x10
135 Hex.socket set screw M6X6
136 Spring washer 5
137 Bottom panel
138 Leveling foot
139 Hex.nut M8
28
Sliding Table Kit Diagram B
Exploded Diagrams/Lists
29
Continues over...
Exploded Diagrams/Lists
Sliding Table Kit Diagram B
No. Description
1 Mounting bracket
2 Mitre guage
3 Scale mount
4 Wing nut
5 Bolt guide
7 Locating bracket
8 Locating plate
9 Scale
11 Stop shaft
12 Knob-lever
13 Spring,stop shaft
14 Shaft,roller wheel
15 Bush,roller wheel
16 Roller wheel
17 Hex.bolt M8X20
18 Teeth shape washer 8mm
19 Hex.nut M10
20 Washer 10mm
21 Hex.socket set screw M6X6
23 Hex.bolt M6X15
24 Hex.bolt M6X55
25 Cross recessed pan head screw M5X30
26 Hex.nut M6
27 Self-locking nut M6
29 Hex.nut M5
30 Sliding table
34 Cross cut fence
35 End cap,cross cut fence
36 Taping screw ST4.2X10
37 Step bolt
38 Stud,hold down
39 Arm,hold down
40 Handle,hold down
41 Eccentric,hold down
42 Pin,hold down
43 Circlips for shaft 8mm
44 Washer 12mm
45 Circlips for shaft 12mm
46 Stud,hold down
47 Disc,hold down
48 Spring,hold down
49 Hex.nut M12
50 Hex. socket cap head bolt M5X12
51 Washer 5mm
52 Star-type knob,hold down
53 Ratchet lever
54 Flip stop
55 Hex.socket set screw M5X5
56 Stud,hold down
57 Flip stop base
58 Knurled knob
59 Screw guide
60 Spring,flip stop
61 Ratchet lever,flip stop
62 Step bolt M6X35
63 Spacer,ratchet lever
66 Sliding rail
67 End cap,sliding rail
68 Rubber bush
69 Hex. socket cap head bolt M8X16
70 Washer 8mm
71 Hex.nut M8
72 Carriage
73 Carriage,sliding rail
74 Hex. socket cap head bolt M10X20
75 Flat end set screw M10X50
76 Hex. socket cap head bolt M8X30
77 Washer 8mm
78 Spring washer 8mm
79 Hex.socket set screw M8X15
80 Hex.socket set screw M6X35
81 Washer 6mm
30
Cabinet Stand Diagram C
Exploded Diagrams/Lists
No. Description
1 Right panel,cabinet stand
2 Left panel, cabinet stand
3 Rear panel,cabinet stand
4 Sidelong support,front panel
5 Hex. socket cap head bolt M8X16
6 Leveling foot
7 Front panel,cabinet stand
Floor Stand Diagram D
8 Washer 8mm
9 Hex.nut M8
10 Spring washer 8
11 Cross recessed pan head screw M6X12
12 Access door,cabinet stand
13 Door knob
14 Internal shelf
15 Hex.bolt M8X16
No. Description
1 Stand leg
2 Upper long bracket,stand leg
3 Upper short bracket,stand leg
4 Lower long bracket,stand leg
5 Lower short bracket,stand leg
6 Leveling foot
8 Hex.bolt M8X20
9 Hex.nut M8
10 Washer 8mm
11 Spring washer 8mm
31
Continues over...
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Buy with confidence from Axminster!
So sure are we of the quality, we cover all parts and labour free of charge for three years!
For more information visit axminster.co.uk/3years
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Please dispose of it in a responsible manner.
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Axminster Tools & Machinery
Axminster Devon EX13 5PH
axminster.co.uk
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