Axis ATA1200, ATA220, ATA520, ATZ220, ATA2200 User Manual

...
USER
MANUAL
ATA and ATZ Series
File: 2017-01-02 ATA ATA0111 GB
ATA1200, ATA2200 ATZ1200, ATZ2200
ATA220÷ATA520 ATZ220÷ATZ520
2 USER MANUAL
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Contents:
1. General description ............................................................................................................................ 3
2. Set ...................................................................................................................................................... 3
3. Safety rules ........................................................................................................................................ 4
4. Technical data .................................................................................................................................... 5
5. General scale view ............................................................................................................................. 6
6. Keys and indicators ............................................................................................................................ 8
7. Preparing working environment .......................................................................................................... 9
8. Preparing scale to work .................................................................................................................... 10
9. General operation principles ............................................................................................................ 11
10. Internal calibration ........................................................................................................................... 12
11. Checking the balance ....................................................................................................................... 13
12. Connection with a computer or a printer ........................................................................................... 14
12.1 Detailed protocol description in standard mode ............................................................................... 15
13. Start-up ............................................................................................................................................ 18
14. Weighing with tare ............................................................................................................................ 19
15. Scale menu ...................................................................................................................................... 20
16. Menu navigation rules ...................................................................................................................... 21
17. Scale setup (SEtUP) ........................................................................................................................ 27
17.1 Scale calibration (CALIb) .................................................................................................................. 28
17.2 Autozeroing function (AutotAr) ........................................................................................................ 32
17.3 Weight unit selection (UnIt) .............................................................................................................. 33
17.4 Serial port parameters setting (SErIAL) ........................................................................................... 34
17.5 Printout configuration (PrInt)........................................................................................................... 35
17.6 Weighing speed selection (SPEED) ................................................................................................ 37
17.7 Entering reference zero value (ZErO) .............................................................................................. 38
18. Special functions description ............................................................................................................ 39
18.1 Product and user identification (Prod and USEr) .............................................................................. 40
18.2 Pieces counting function (PCS) ....................................................................................................... 42
18.3 Percentage weighing function (PErC) ............................................................................................. 43
18.4 Label choosing function (LAbEL) ...................................................................................................... 44
18.5 Weighing animals function (LOC) ..................................................................................................... 45
18.6 Constant tare memory function (tArE) .............................................................................................. 46
18.7 Maximum value indication function (UP) .......................................................................................... 48
18.8 Total weight function (totAL) ............................................................................................................. 49
18.9 Checkweighing function (thr) ............................................................................................................ 51
18.10 Setting date and time function (dAtE) ............................................................................................. 54
18.11 Statistical calculations function (StAt) ............................................................................................ 55
18.12 Function for summing recipe ingredients (rECIPE) ........................................................................ 58
19. Troubleshooting and maintenance ................................................................................................... 62
USER MANUAL 3
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1. General description
ATA i ATZ series electronic scales are destined for laboratory works which require high accuracy and for wide range of technical purposes as well. ATA balances have internal calibration, which corrects weighing precision during exploitation. ATZ series are not equipped with internal calibration system. SPEEd option enables to change weighing speed that allows to adjust the balance to working conditions. In particular, if user chooses FASt speed setting then small weight portion batching for eg. in pharmacy is possible. All scales are metrologically tested by manufacturer. All balances can have legal verification (except ATZ520) or be calibrated by laboratory with PCA accreditation. According to an order balances can be calibrated.
NACE classification: 33.20.31.
2. Set
Standard set consists of:
1. Scale
2. Feeder
3. Draft shield with cover,
4. User manual
5. Guarantee card
4 USER MANUAL
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3. Safety rules
It is necessary to follow safety rules of work with the scale shown
below. Obeying those rules is the condition to avoid electrical shock or
damage of the scale or connected peripheral devices.
All repairs and necessary regulations can be made by authorised personnel only.
To avoid fire risk use a feeder of an appropriate type (if feeder is supplied with the scale) and
supply voltage has to be compatible with specified technical data.
Do not use the scale when its cover is opened.
Do not use the scale in explosive conditions.
Do not use the scale in high humidity environment.
If the scale seems not to operate properly, switch it off and do not use until checked by
authorised service.
According to current acts of low about protection of natural
environment, wasted scales should not be put into waste containers
together with ordinary waste.
Wasted scale after operation period can be delivered to units authorized for gathering wasted
electronic devices or to the place where it was bought.
USER MANUAL 5
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4. Technical data
Type
ATA220 ATZ220
ATA320 ATZ320
ATA520 ATZ520
ATA1200 ATZ1200
ATA2200 ATZ2200
Load (Max)
220g
320g
520g
1200g
2200g
Readout unit (d)
0,001g
0,001g
0,001g
0,01g
0,01g
Verification plot
(e)
0,01g
0,01g
0,01g
0,1g
0,1g
Tare range
-220g
-320g
-520g
-1200g
-2200g
Accuracy class
II
Working
temperature
+10 ÷ +40°C
Weighing time
< 3s
< 2s
Pan dimension
Ø115mm
Ø150mm
Dimensions
185x290x90mm
Interfaces
In standard: RS232C and USB (ATA) Options: LAN, Wi-Fi or RS485
Supply
~230V 50Hz 6VA / =12V 1,2A
Scale weight
ATA : 2,6kg ATZ: 2,1kg
Recommended
standard of mass
F2 200g
F2 200g
F1 500g
F2 1000g
F2 2000g
Note:
F2 and F1 are names of international calibration weight classes according to O.I.M.L. Requirements about calibration weight accuracy are connected with these classes.
6 USER MANUAL
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5. General scale view
ATA120÷ATA520 and ATZ120÷ATZ520 scale:
1 – pan 2 – pan support (under pan) 3 – pan ring (against blows) 4 – display LCD 5 – keys 6 – rotating legs 7 – water level 8 – draft shield (option) 9 – draft shield cover (option)
ATA1200÷ATA2200 and ATZ1200÷ATZ2200 scale:
1 – pan 2 – pan support 3 – information window 4 – display LCD 5 – keys 6 – rotating legs 7 – level
6
1 2
5
4
7
6
1
8
9
2
5
3
4
7
USER MANUAL 7
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Connectors view:
ON OFF
Adjustment switching
RxD (receiver)
TxD (transmitter)
ground
case
RS232C
USB
Feeder
Feeder Printer or computer
1 2
3
4
5
6
7
8
9
~230V
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6. Keys and indicators
key
I/
- switch on / switch off (standby),
"
T
- taring (storing package mass subtracted from weighed mass)
"
- change mode of balance work,
"
0
- zeroing the scale when pan is empty (option) ,
"
MENU
-special function menu,
"
- result printout,
"
- internal calibration / changing menu position,
indicator
0
- zero indicator (when scale pan is empty),
"
- indicator of weighing result stabilisation,
"
NET
- net mass (after use of →T← key),
"
MODE
- indicator of switching special function on,
bar
indicator
- indicator of scale load (0-100%).
indicator
OFF
- switching scale with key (standby),
"
pcs
- indication in pieces
The use of keys during entering numeric values (special functions):
- increment current digit,
- insert comma,
T - move to next position, MENU - finish entering
Note:
0 keys and 0 indicators only work in balances with d=e.
USER MANUAL 9
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7. Preparing working environment
+18°C
+33°C
Location for the scale should be chosen with care in order to limit influence of the factors that can interrupt working scale. This location has to maintain proper temperature for working scale and necessary space for its operating. The scale should stay on stable table made of material that does not influence magnetically on the scale. Rapid air blasts, vibrations, dust, rapid temperature changes or air humidity over 90% are not allowed in scale surrounding. The scale should be far from heat sources and devices emitting strong electromagnetic or magnetic fields.
10 USER MANUAL
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8. Preparing scale to work
1. Take the scale and feeder out of the package. It is recommended to keep the original scale package in order to transport the balance safely in future.
2. Place the scale on a stable ground not affected by mechanical vibrations and airflows.
3. Level the scale using rotating legs 6 so that the air bubble in water level 7 at the back of the scale is in the middle.
4. Put draft shield 8 on the scale and cover 9
on it.
Scale should be transported in the way, that there is no risk of accidental pressing or overweighing a pan.
If the scale was taken from a lower temperature surrounding to a room with higher
temperature, e.g. in winter, moisture can liquefy on the scale casing. Do not connect power
supply to the scale, because this can cause damage or improper work of the scale. In this case leave the scale for at least 4 hours unplugged for acclimatization.
6
1
8
9
2
5
3
4
7
USER MANUAL 11
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9. General operation principles
1. In order to confirm correctness of the scale during its operation, before starting and after finishing every valid measurement series it is recommended to check weighing accuracy putting calibration weight or other object of exactly known mass on the scale. In the case when allowable measurement error of the scale is exceeded, it is recommended to perform calibration with external weight or contact authorised service centre.
2. Weighed mass should be placed in the middle of the pan.
3. The scale allows taring in the whole measuring range. To tare the scale press
->T<- key. Taring does not extend measuring range, but only subtracts tare value from mass value of a sample placed on the pan. To make the control of a load on the pan easier and to avoid exceeding measurement range, the scales have load indicator calibrated 0÷100%.
4. Weighing result should be read when the indicator lights, which signalises result stabilisation.
5. When the scale is not used but it is necessary for it to be ready to work, it can be switched off by pressing I/ key. The scale reading system is then switched off and scale goes to standby mode signalled with OFF indicator. Switching the scale on is preformed by pressing I/ key.
6. In sales having →0← key (zeroing) active it should be checked if zero indicator →0← is displayed before sample is placed on the pan. If not, press →0← key and wait until the scale is zeroed and zero indicator appears. After that load can be placed on scale pan.
7. Scale mechanism is a precise device sensitive to overweight, mechanical shocks and strokes.
8. After every change of balance position, level the balance and perform internal calibration.
Do not overload the scale more than 20% of maximum capacity. Do not press the pan with a hand.
For transportation time, pan support and pan ring should be packed separately.
12 USER MANUAL
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10. Internal calibration
The ATA balances are equipped with internal calibration system, which general task is to maintain required measurement accuracy. Internal calibration is the process of putting internal weight on automatically by balance mechanism and correcting accuracy in balance firmware. The correction is necessary because of differences between values of gravitational acceleration in the place where the balance was manufactured and in the place where it is operated, as well as due to changes of balance level and temperature.
Internal calibration is performed in the following situations:
- when key is pressed twice,
- after defined time interval (for balances comply with verification requirements - 2 hours),
- after temperature change (for balances comply with verification requirements – more than 1oC).
For balances comply with verification requirements time interval is set to 2 hours and defined temperature change is 1oC. In other balances those values can be set as calibration options. The reason of starting
internal calibration is shown as an icon near weight picture.
In order to perform internal calibration proceed with the following:
Empty the pan.
Press key twice (double pressing the key helps to avoid accidental starting calibration procedure).
During calibration internal weight is put three times on and obtained results are compared. Discrepancy of results is signalled with a message and causes the balance being blocked. Until calibration process is finished do not perform any operation on the balance. Any vibrations and shocks interfere calibration process and may delay it or deteriorate accuracy of its result.
When internal calibration is performed successfully the balance indicates zero on the display at empty pan.
g
g
~45 sekund
USER MANUAL 13
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Note:
In order to terminate internal calibration process in balances that do not comply with verification requirements press key and wait until balance mechanism is settled in initial position.
11. Checking the balance
In order to confirm correctness of the balance during its operation, before starting and after finishing every measurement series it is advised to check weighing accuracy. It can be done by weighing external calibration weight or other object with exactly known mass. If exceeding of allowable measurement error is affirmed, the following things should be checked:
- if the balance stands stable and it is levelled,
- if the balance is exposed on rapid air blasts, vibrations, rapid temperature changes or air
humidity,
- if the balance is not affected directly by heat source, electromagnetic radiation or magnetic field. The cause of inaccuracy can be too low temperature of the balance as well, when it was unplugged from power supply. In this situation leave the balance switched on for several minutes in order to adjust its internal temperature. If none of above causes of inaccuracy occurs, calibration with external weight should be performed to the balance. Recommended external calibration weight (to buy for additional charge) is given in technical data table. In order to calibrate the balance with external weight in legally verified balances verification seals should be removed and another legal verification should be performed. In this case it is recommended to contact authorized service centre. Calibration with external weight is described in details in chapter 17.1.
14 USER MANUAL
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12. Connection with a computer or a printer
The scale is equipped with RS232C, which can be used to connect external devices such as computer or a printer.
When cooperating with computer, the scale sends weighing result after initialize signal from computer or after pressing key on the scale.
When cooperating with a printer data is send automatically after result stabilisation, but next transmission is possible after removing previously weighted sample.
When cooperating with label printer after pressing key, the scale sends instructions set for the label printer. Label number 0001, hour, data (if the clock is installed and on) and nett weight. During transmission LabEL communicate is displayed. The way of sending data and transmission parameters is set using SErIAL special function.
Set of send data is set using special function PrInt.
The following data can be send:
- Header (scale type, Max, d, e, serial number),
- Operator identification number,
- Successive printout number (measurement),
- Identification number or product bar code,
- Number of pcs (PCS function only),
- Single detail mass (PCS function only),
- Nett weight,
- Tare (package mass),
- Gross weight,
- Total mass (Total function only).
If the scale is equipped with two serial joints Print function is set independently for both interfaces.
Computer must have a special program for cooperation with data from a scale. Dedicated programs are also offered by AXIS.
Except RS232C joint, the scale can be equipped with USB or Wi-Fi interface. Needed controllers and instruction can be found on a CD supplied with Axis scales.
USER MANUAL 15
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12.1 Detailed protocol description in standard mode
LonG protocol
Transmission proceeds in the following way:
1. Communication parameters: 8 bits, 1 stop bit, no parity, baud rate 4800bps,
2. Available orders send from computer and balance answers:
Readout of scale indication ( corresponds to pressing key
ComputerScale: S I CR LF (53h 49h 0Dh 0Ah), ScaleComputer: scale response according to description below (16 bytes):
Byte
1 - sign „-” or space
Byte
2 - space
Byte
34
-
digit or space
Byte
5÷9 - digit, decimal point or space
Byte
10 - digit
Byte
11 - space
Byte
12 - k, l, c, p or space
Byte
13 - g, b, t, c or %
Byte
14 - space
Byte
15 - CR
Byte
16 - LF
Attention: Network number different than zero (SErIAL / nr function) changes scale working mode: communication with a computer is possible after logging the scale in with 02h scale number command. To log the scale out use 03h command. For example: Using a program to test RS232 interface ( program is available on www.axis.pl in computer programs section) for scale number 1 please write: $0201 to log in, then SI, and write: $03 to close communication.
Asking for scale presence in system (testing scale connection with computer):
ComputerScale: S J CR LF (53h 4Ah 0Dh 0Ah), ScaleComputer: M J CR LF (4Dh 4Ah 0Dh 0Ah),
Displaying a sign on scale display (text message from computer):
ComputerScale: S N n n X X X X X X CR LF (53h 4Eh 0Dh 0Ah), nn-displaying time in seconds; XXXXXX- signs to display
ScaleComputer: M N CR LF (4Dh 4Eh 0Dh 0Ah),
Scale tarring (calling
T
key press) :
ComputerScale: S T CR LF (53h 54h 0Dh 0Ah), ScaleComputer: without response,
Scale zeroing (calling
0
key press):
Computer Scale: S Z CR LF (53h 5Ah 0Dh 0Ah), Scale Computer: without response,
16 USER MANUAL
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Scale turning on / off (calling I/ key press):
Computer Scale: S S CR LF (53h 53h 0Dh 0Ah), Scale Computer: without response,
Entering to special function menu (calling MENU key press):
Computer Scale: S F CR LF (53h 46h 0Dh 0Ah), Scale Computer: without response,
Setting low threshold value (option):
Computer Scale: S L D1...DN CR LF (53h 4Ch D1...DN 0Dh 0Ah) D1...DN – threshold value, maximum 8 characters („-” – negative value, digits, dot decimal separator), number of digits after dot should be the same as on scale display,
Scale Computer: without response,
Example:
in order to set low threshold 1000g in scale B1.5 (d=0.5g) the following order should be sent: S L 1 0 0 0 . 0 CR LF (53h 4Ch 31h 30h 30h 30h 2Eh 30h 0Dh 0Ah),
in order to set low threshold 100kg in scale B150 (d=50g) the following order should be sent: S L 1 0 0 . 0 0 CR LF (53h 4Ch 31h 30h 30h 2Eh 30h 30h 0Dh 0Ah),),
Setting high threshold value (option):
Computer Scale: S H D1...DN CR LF (53h 48h D1...DN 0Dh 0Ah), D1...DN threshold value (see )
Scale Computer: without response.
Connecting cable WK-1 (scale – computer / 9-pin interface):
Connecting cable WD-1 (connects printer with scale):
AXIS C-001 printer internal switches setting:
SW-1
SW-2
SW-3
SW-4
SW-5
SW-6
SW-7
SW-8
on
off
on
off
off
on
off
off
SCALE COMPUTER
SCALE
PRINTER
USER MANUAL 17
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12.2 Protocol ELTRON description
Transmission parameters: 8 bits, 1 stop bit, no parity, baud rate 9600bps,
After using key in scale: ScaleLabel printer : set of instruction in EPL-2 language that initialize label printing:
US -
Steering instruction
FR"0001"
- Label number define instruction
? -
Instruction that starts list of variable signs
mm:gg
- 5 signs: minutes:hour
rrrr.mm.dd
- 10 signs: year.month.day
masa
- 10 signs: scale indication+ mass unit
P1 -
Steering instruction
Attention:
1. Except variable signs constant signs can also be inscribed e.g. factory name, product name and so
on.
2. In standard only one label pattern is possible to printout (number 0001). Using bigger amount of
patterns (other label numbers) is possible thanks to LAbEL special function.
3. To achieve label printout, label printer must have inscribed label pattern (label pattern is created on
computer and using computer it is saved to label printer memory). Label pattern is designed by
ZEBRA DESIGNER program which is supplied together with label printer.
Scales parameters and transmission protocol must corespond to label printer type.
18 USER MANUAL
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13. Start-up
Plug feeder into ~230V power supply socket. When the pan is empty plug feeder output connector into 12V socket at back of the scale. Autotests and internal calibration will be performed.
Autotest of balance display.
(autotests of internal electronic elements C1:8 displayed only when any test result is negative)
Showing scale program version.
Internal calibration – 45 seconds (press key if You want to terminate calibration)
Ready to work.
Attention: UnLOAd communicate means that the balance is loaded or the transport securing elements were not clear away.
It is recommended that before you start measuring the internal temperature has stabilized weight. For this to happen, the weight should remain enabled for at least 2 hours. To maintain the accuracy of the weight it is not recommended to turn off the
power.
g
0
kg
~45 sekund
USER MANUAL 19
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14. Weighing with tare
If the scale is not loaded and 0 indicator doesn’t indicate, press 0 key.
Zero indication and 0 indicator mean that the scale is ready to work.
After putting container (package) tare the scale using T key. NET indicator will
show up.
Put on weighted object and readout net weight (NET indicator shows that scale indicates net weight).
In order to readout gross weight press  key (B/G indicator shows that scale indicates gross weight). Press again  key in order to come back to net indications.
00
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