Axis 01089-001 Quick Start Guide
OXALIS
Unit B Sutton Park Way
Oddicroft Lane, Sutton in Ashfield
NG17 5FB
tel: +44 (0)1623 444400
IMI+70-XF-XC-XP-XT Issue 7
IECEx/ATEX Certified
II 2 G Ex db IIC
II 2 D Ex tb IIIC
Whilst every effort has been made to ensure that all information in this document is correct at the time of
publication, due to our policy of continuous improvement, the company reserves the right to change any
information contained herein without notice or reference.
With the exception to Annexe B which must be referred to the certification Body.
2400 & 1400 Series (XP, XT, XC & XF)
Flame Proof Camera Housings
& Pan Tilt Units
Installation & Maintenance Instructions
This equipment shall be installed in accordance with the latest local/national codes of practice, and standards
This manual should be read before attempting to connect or operate the equipment
eg :- BS EN 60079-14:2014 Explosive atmospheres – Part 14: Electrical installations design, selection and erection
(IEC 60079-14:2013)
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 2 of 21
Issue
Date
Details of Amendment
1.0
First Issue
2.0
09/03/2016
Inclusion of Annexes
3.0
05/04/2016
Inclusion of Ex ia removal of ratings page 5 Additions to
annexe E
4.0
06/04/2016
Change in Harmonised standard issues
5.0
01/09/2016
Change Cert Number, Address, authorised signatory.
Addition of amendment record. Special Conditions.
6.0
13/10/2016
Change in Name and cert labels
7.0
16/11/2016
Removed DOC
Amendment Record
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 3 of 21
Section Page
Amendment Record 3
1.0 General 4
1.1 Important Safeguards and Warnings 4
2.0 Description 5
2.1 Versions 6
2.2 Supplied Equipment 6
2.3 Associated Equipment 6
2.4 Recommended Tools 6
2.5 Recommended Spares 6
3.0 Installation 7
3.1 Unpacking and Handling 7
3.1.1 Unpacking 7
3.1.2 Handling 7
3.2 Mounting 7
3.2.1 Mounting the XP & XT Series 7
3.2.2 Mounting the XC Series 7
3.2.3 Mounting the XF Series 10
3.3 Accessory Installation 11
3.3.1 Sunshield Installation 11
3.3.2 Washer Nozzle Installation 12
3.4 Electrical Installation 13
3.4.1 Electrical Installation XP & XT Integrated Pan, Tilt, housing assembly 13
3.4.2 XP & XT Common Connection Examples 14
3.4.3 Electrical Installation XF & XC Series units 15
3.4.4 XC & XF Common Connection Examples 16
4.0 Maintenance 17
4.1 Corrosion Protection 17
5.0 Labelling 18
5.1 Standard Enclosure label 18
5.2 OP PR Enclosure label 18
5.3 OP IS Enclosure label 18
5.4 [Ex ia] Enclosure label 18
6.0 Specifications, Technical data 19
7.0 Special Conditions for safe use 19
Annexe to Manual
A. Ex Annexe (ATEX Controlled Document) 21-22
Before Installation of the equipment ensure that:
1 The installation instructions are read and understood
2 The correct tools are available for use when installing
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 4 of 21
1.0 General
This symbol indicates that there are important operating and maintenance instructions in the
literature accompanying this unit.
Prior to installation and use of this product, observe the following warnings.
1. Installation and servicing should only be carried out by qualified service personnel and
2. It is essential that provision is made for overload, short circuit and earth fault protection
3. A readily accessible disconnection device shall be incorporated in the electrical
4. Only use tools and replacement parts supplied or recommended by EATON.
5. Care must be taken to ensure selection of suitable cables connecting to these units,
6. The equipment is designed to satisfy the requirements of Clause 1.2.7 of the Essential
7. Be aware that aggressive substances may require extra protection of the equipment to
8. The equipment may need additional means of protection if it is to be installed in
9. Any repairs or replacement parts must be done by the manufacturer or an approved
10. Due to the large weight of the units, correct planning and equipment must be used
11. Systems can be fitted with integral Fibre Optic transmitters, the label coding includes the
12. When batteries are fitted to electronic equipment they must be removed and are not to
13. After installation, operatives must adhere to the following warning on the units label:
14. IR Illuminator “CAUTION Possibly hazardous optical radiation emitted from this
This symbol indicates that dangerous voltage constituting a risk of electric shock may be present
within this unit.
1.1 Important Safeguards and Warnings
in accordance with all local/national codes of practice and standards e.g. EN60079-14
2014 and IEC 60079-14:2013 no modification to the certified product allowed.
for this equipment. Therefore we recommend that a double pole, mains rated,
miniature circuit breaker rated to the max power consumption of the unit, must be
incorporated in the electrical installation of the power supply to this product.
installation wiring, to provide all pole isolation of the supply to the equipment.
This unit does not contain any user serviceable parts.
when installed in operating temperatures above +70°C.
Health and Safety Requirements ANNEX II of ATEX Directive 2014/34/EU.
maintain its integrity and explosion protection.
locations where it may be exposed to excessive external stresses e.g. vibration, heat,
impact and damage.
repair agent.
when unpacking and installing also for the P&T units the correct lifting points must be
adhered to (see section 3.1.2)
lettering “op pr” after Ex d, denoting that the enclosure employs the type of protection
b) protected optical radiation, type of protection “op pr” according to clause 5.1 of
EN60079-28:2015. This means that the fibre optic cabling used has additional protective
measures to ensure that the optical radiation is confined within the cabling, by the use
of a robust conduit covering externally, and Kevlar braided cable inside the conduit and
the enclosure.
be replaced.
product.”
WARNING: DO NOT OPEN WHEN ENERGISED OR WHEN
AN EXPLOSIVE ATMOSPHERE IS PRESENT.
CLEAN WITH DAMP CLOTH.
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 5 of 21
2.0 Description
The 2400 & 1400 series camera assemblies have been developed to meet the rigorous
requirements of Flame proof and dust-ignition-proof electrical equipment for installation and use
in hazardous locations found in the onshore and offshore, oil & gas and petro-chemical
installations. The units may also be used in marine and industrial hazardous environments.
The housing body and all external parts are manufactured entirely of AISI 316L stainless steel for
low maintenance and protection from corrosion.
Each of the main end covers is fixed to the body by five (5), M6 x 16-mm stainless steel hex cap
screws, with the cable entry cover of the XP and XT systems using five M5 x 12-mm stainless
steel hex cap screws; all conforming to the requirements of EN60079-0:2012/IEC 60079-0:2011.
The weatherproof seal of the union between the body and end covers is maintained by use of ‘O’
ring seals fitted in purpose made grooves.
The camera housings feature an internal sliding camera mounting rail which is fitted with an
internal heating element/de-mister, thermostatically controlled, to maintain operating
temperature, and ensure clarity of vision through the window, together with the optional
integral window wiper mechanism.
The viewing window is made with toughened glass, or in the case of the Thermal Imager and
Dual Imager versions, is made from Infra red transparent material and which is factory fitted with
a mechanical window guard.
The mechanical thermal window guard MUST not be removed.
There are four system types that are made up from different combinations of the 2400 and 1400
series certified units; these are:
XF series, fixed camera housings.
XC series, P&T units with integral tilt shaft only.
XP series, P&T units with integral pan and tilt shafts and a fixed base section for cable
connection.
XT series, P&T units with integral pan and tilt shafts and a fixed base section for cable
connection, also a secondary housing for integrated illuminator.
The XF series fixed housings comprise a single tube section with either 3 cable entries in the rear
cover or 1 in the side (model dependant).
The XC series comprise a camera housing fixed to a P&T unit via an integrated tilt shaft; there are
3 cable entries in the rear cover of the housing or 1 into the blank side of the T unit (model
dependant).
The XP and XT units have a single cable entry into the fixed base section, this prevents any
trailing cables.
The 2400 & 1400 series housings and integrated pan/tilt units have been designed and certified
to the ATEX Directive 2014/34/EU and IECEX, with the ratings as detailed in:
Section 6.0 Specifications, Technical data & Special conditions for safe use.
Note: T class and ambient temperature, is dependent on the assembly configuration and
maximum internal power dissipation.
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 6 of 21
2.0 Description (continued)
The project requirements and unit certification label must be checked by the installer before
installation, to confirm that the product supplied is suitable for the intended installation zone
and environment.
Manufactured in accordance with CE & IEC norms
EN 60079-0:2012, EN 60079-1:2014, EN 60079-28:2015 & EN 60079-31:2014, IEC 60079-0:2011,
IEC 60079-1:2013 & IEC 60079-31:2014
2.1 Versions
There are various camera configurations available within the range; these include Day/Night
cameras with optional wiper, integral washer or external washer, Thermal Imager and Dual
Camera Day/Night and Thermal units.
The range also includes options for Standard Analogue Video and Data, HD IP cameras, Hybrid IP
encoders, Digital Fibre optic convertors and Media convertors.
Due to the large variations of possible configurations, this manual only covers the standard
installation of the units.
For detailed connection and configuration of units, the installer should refer to individual project
specific drawings and information.
In addition to this manual there are various addendums available that cover the specific function
of electronics that can be included within the camera assemblies.
2.2 Supplied Equipment
Contained in the package are the following items:
Camera system
Installation/Technical Manual
Optional Sunshield and Fixings
Optional Washer Nozzle Kit
2.4 Recommended Tools
For installation and maintenance purposes, we recommend the following hand tools:
Voltmeter/Ohmmeter
Torque wrench kit Set to 7.5Nm, Hex Allen wrench bits of 5, 4 & 3mm
Spanners 8mm, 10mm & 13mm A/F
Screw drivers standard and Phillips head
Pliers side cutting and long nose
2.5 Recommended Spares
For Maintenance purposes, we recommend the following spares:
OX10-00188 EX Base Cable Entry Seal Kit (50.8x3.53 O-ring + 5x M5x12 A4 socket head screws)
OX10-00190 EX Main Flange Seal Kit (117.07x3.53 O-ring + 5x M6x16 A4 socket head screws)
OX10-00008 WIPPER BLADE ASSEMBLY
OX10-00062 HOUSING WASHER NOZZLE ASSEMBLY
OX10-00063 XP20 CONTINUOUS ROTATION WASHER NOZZLE ASSEMBLY
OX10-00134 XP40 CONTINUOUS ROTATION WASHER NOZZLE ASSEMBLY
EATON
Installation & Maintenance Instructions
IMI+70-XF-XC-XP-XT Issue 7
© 2016, Eaton
Page 7 of 21
3.0 Installation
In order to ensure proper wiring and system operation of all components, it is recommended
that all units and all associated control equipment be tested at your Factory before field
installation is attempted.
3.1 Unpacking and Handling
3.1.1 Unpacking
On receipt of the units ensure that the cartons are undamaged and that the contents are all
correct and complete.
After unpacking it is recommended that the packing materials are kept safe in case they are
needed for returning the unit for repair or maintenance.
The protective white film should be removed from sunshields prior to fitting.
3.1.2 Handling
Due to the large weights of the products, correct handling is of great importance.
Lifting into position of P&T units should always be completed using suitable lifting equipment
that is capable of supporting loads in excess of 65Kg. P&T systems should only be lifted using
the T section of the P&T, with equal support on both sides; the camera housing section of the
unit must not be used for lifting. To avoid causing damage to the unit do not rotate by hand.
The units should not be handled having direct contact with ferrous metal equipment. (see
section 4.1 for details)
3.2 Mounting
Ensure the mounting surface and the selected mount can support four times the combined
weight of the complete unit.
Do not stand or place objects “directly under” installed system.
Due care must be taken to ensure sufficient clearance is allowed to permit full rotation of the
unit with its associated equipment mounted and that the moving unit cannot make contact
with personnel.
It is strongly suggested that where possible the EATON range of mounting brackets are used
3.2.1 Mounting the XP & XT Series
The XP and XT pan/tilt/housing assembly may be mounted onto various structures such as
bulkheads, walls or towers, it can be mounted in the inverted position but this must be
specified upon order.
The complete assembly is mounted to the support structure via its base mount which has
11mm clearance holes for four (4) No. M10 fixings. (Fig 1)
The type and size of these fixings to be supplied by the user/installer and must be suitable
for the specific installation requirements.
An alternative is to use the BPW6800 Wall mount bracket (Fig 2)
3.2.2 Mounting the XC Series
The XC pan/tilt/housing assembly may be mounted onto various structures such as bulkheads,
walls or towers, it can be mounted in the inverted position but this must be specified upon
order.
The complete assembly is mounted to the support structure via its Pan shaft and this has four
(4) No. M8 Threaded fixing points on an industry standard spacing PCD of 101.6mm (4”). (Fig 3)
The type and size of these fixings to be supplied by the user/installer and must be suitable for
the specific installation requirements. An alternative is to use the BFW5000 Wall mount
bracket (Fig 4) or one of the BFP**00 Column Spacers. (Fig 5)
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