Axess Pro 1100 Installation Instructions Manual

AUTOMATIC TECHNOLOGY AUSTRALIA PTY LTD

OWNERS COPY

Installation Instructions

COMMERCIAL

OVERHEAD DOOR OPENER

Pro Series 1100

NOTE: A Photo Electric Beam

Sensor must be fitted with this
opener. Failure to comply will

void the warranty and may

cause serious personal injury

and/or property damage.

WARNING

It is vital for the safety of persons to follow all
instructions. Failure to comply with the installation
instructions and the safety warnings may result in
serious personal injury and/or property and remote
control opener damage.
Please save these instructions for future reference.

TM

Automatic Technology Australia Pty Ltd to the extent that such may be lawfully excluded hereby expressly disclaims all conditions
or warranties, statutory or otherwise which may be implied by laws as conditions or warranties of purchase of an Automatic
Technology Australia Pty Ltd automatic opener and Automatic Technology Australia Pty Ltd hereby further expressly excludes all
or any liability for any injury, damage, cost, expense or claim whatsoever suffered by any person as a result whether directly or
indirectly from failure to install the Automatic Technology Australia automatic opener in accordance with these installation
instructions.

CONTENTS

PAGE CONTENTS

3 IMPORTANT SAFETY WARNINGS
4 FEATURES
5 PRODUCT DESCRIPTION
5 BEFORE DRIVE UNIT INSTALLATION
6 DRIVE UNIT INSTALLATION
7 CONTROL BOARD LAYOUT
8 WIRING DIAGRAM - THREE PHASE
9 SETTING TRAVEL LIMITS
11 SETTING PEDESTRIAN POSITION
11 CHANGING ACCELERATE/DECELERATE SPEED
12 DESCRIPTION OF STANDARD OPERATION
13 MENU STRUCTURE
14 CONTROL BOARD ADJUSTMENTS

14 MENU 3 AUTO-CLOSE TIMES
15 MENU 4 LOCK TIMES
15 MENU 5 LIGHT TIMES
15 MENU 6 MOTOR SETTINGS
16 MENU 7 OPERATING MODES

17 PARAMETER VIEWING AND EDITING
18 CODING TRANSMITTERS
19 TRANSMITTER EDIT PROCEDURE
20 TRANSMITTER LIST MANAGEMENT

21 CODE OPERATION (LOCATION EMPTY)
21 CODE OPERATION (LOCATION USED)
21 DELETE OPERATION
21 EDIT OPERATION
21 COPY OPERATION

22 REMOTE CODE SET PROCEDURE
23 DIAGNOSTIC TOOLS (MENU 8)

23 MENU 8.1 TEST INPUTS
23 MENU 8.2 TEST TX’ERS
23 MENU 8.3 DISPLAY HISTORY
23 MENU 8.4 MEMORY USAGE
24 MENU 8.5 SERVICE COUNTER
24 MENU 8.6 COUNTERS
24 MENU 8.7 INSTALLATION

24 MEMORY TOOLS (MENU 9)

24 MENU 9.1 CLR CONTROL
24 MENU 9.2 CLR TX’ERS
24 MENU 9.3 BACKUP MEMORY
24 MENU 9.4 RESTORE TX’ERS
24 MENU 9.5 IMPORT LABELS

25 ACCESSORIES INSTALLATION
26 TROUBLE SHOOTING GUIDE
26 SYSTEM SPECIFICATIONS
27 PARTS LIST
28 WARRANTY AND EXCLUSION OF LIABILITY

PLEASE READ THESE IMPORTANT SAFETY RULES

3

PLEASE READ THIS INSTRUCTION MANUAL BEFORE ATTEMPTING TO INSTALL

OR USE THE OPENER. FAILURE TO COMPLY WITH THE INSTALLATION

INSTRUCTIONS MAY RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

For SAFETY protection a Photo Electric Beam MUST
be fitted with this opener. Failure to comply will void
the warranty and may result in serious personal injury
and/or property damage

DO NOT operate the opener unless the door is in full
view and free from objects such as cars and
children/people. Make sure that the door has finished
moving before entering or leaving the driveway.

DO NOT operate the opener when
children/persons are near the door. Children must be
supervised near the door at all times when the
opener is in use. SERIOUS PERSONAL INJURY
and/or property damage can result from failure to follow
this warning.

DO NOT allow children to operate the opener.
SERIOUS PERSONAL INJURY AND/OR
PROPERTY DAMAGE can result from failure to

follow this warning.

Make sure that the SAFETY OBSTRUCTION

DETECTION system is working correctly, and is
TESTED every month. Test as per the Installation

Instructions Manual. Adjust if necessary and recheck.
Failure to follow this rule could result in SERIOUS
PERSONAL INJURY and/or property damage. This
test must be repeated at regular intervals and the
necessary adjustments made as required.

If using a key switch or keypad or any device that can
operate the opener, make sure it is out of reach of
children and that the doorway is in full view at all times.

Make sure that remote controls are kept out of reach of
children.

Warning - It is vital for the safety of persons to follow all instructions. Failure to comply

with the following Safety Rules may result in serious personal injury and/or property damage.

The opener is not showerproof - it should not be
immersed in water or sprayed directly by a hose or other
water carrying device.

The door must be WELL BALANCED and in good
working order. A faulty door must be repaired by a
qualified technician prior to opener installation.

REMOVE OR DISENGAGE all locks and
mechanisms prior to installation of the opener.

Keep hands and loose clothing CLEAR of the door and
opener at all times.

When using auto close mode a PHOTO ELECTRIC
BEAM must be fitted correctly and tested for operation
at regular intervals. EXTREME CAUTION is
recommended when using auto close mode. ALL
SAFETY RULES above must be followed.

In order for the opener to SENSE an object obstructing
the doorway, some FORCE must be exerted on the
object. As a result the object, door and/or person may
suffer DAMAGE or INJURY.

Make sure that the door is fully open before driving into
or out of the driveway. And make sure the door is fully
closed before leaving the driveway.

The opener is not intended for use by young children or
infirm persons without adequate supervision. Children
should be supervised to ensure that they do not play with
the remote transmitters or the opener.

Frequently examine the installation, in particular guides
and mountings for signs of wear, damage or imbalance.
DO NOT use if repair or adjustment is needed since a
fault in the installation or an incorrectly balanced door
may cause injury.

4

FEATURES

Thank you for purchasing the ATA Axess
Automatic Opener. This opener is
designed to suit commercial heavy duty
panel or sectional doors. The components
and materials used in this opener are of the
latest technology and highest quality.
Listed below are some of the many
features.

OPERATION

To operate the door opener simply activate
one the integrated controller’s inputs using
a remote control transmitter, keypad or
many other devices such as key switch,
swipe card, loop detector, etc. In response
the door will then open, stop or close as
requested. The opener can also be
configured to close automatically using
one of several auto-close modes.

OPERATOR CONSOLE

Incorporated into the integrated controller
is a simple to use operator console which
consists of several buttons and a display.
The console offers a user freindly menu
system that greatly simplifies installation,
adjustment and status indication. Features
include editing transmitter storage and
names, setting various parameters,
selecting specialised operating modes and
performing system diagnostics.

STATUS INDICATION

The status of the door opener can be
determined at anytime by observing the
console’s screen. When the MAIN
SCREEN is displayed, the current
position of the door or the result of the last
movement can be found. The display will
also show the count down progress of the
auto-close timers. Any active input will
also be displayed along with the state of
various features such as periodic service.

HOPPING CODE TRANSMITTERS

The opener incorporates SecuraCode

®

hopping code remote control receiver.
Hopping code transmitters generate a new
encrypted access code (chosen at random)
each time they are activated. As the
receiver is able to track the encryption
sequence and reject access codes that have
already been received, it is able to reject
unauthorised access requested attempted
by thieves. In addition to this, each
transmitter has a unique serial number - so
no two are alike. Further, with a huge error
rejection rate which allows less than one
error in 10

19

(10 quintillion), the security
of the remote control system is greatly
enhanced.

SECURITY CODE STORE

The opener uses state of the art technology
in storing your selected transmitter codes.
Up to 511 different transmitters can be
stored in the opener’s memory with the
facility to assign a 11 character name to
each transmitter.

REMOTE LIMITS POSITIONING

During installation, a hand held transmitter
can be used when setting the door travel
limits. This allows the installer to closely
observe and control the doors movement
from any position rather than having to be
within arms reach of the console.

CONTROLLING LOCK AND
LIGHTS

The controller has dedicated outputs for
operating a electric lock and warning or
courtesy lights. The timing of these
outputs can be adjusted to suit your needs.

EXTENSIVE OPERATING MODES
VIA CONTROL INPUTS AND
REMOTE CONTROL

The integrated controller can be
configured to operate in many different
ways via its 7 control and safety inputs
which include P.E, OPEN, STOP, CLOSE,
OSC, SWIPE and PEDESTRIAN. Remote
control operation is provided with each
transmitter’s button being able to be con­figured to operate one of OSC,
PEDESTRIAN, SWIPE, CLOSE, OPEN,
STOP, LIGHT or VACATION functions.
The controllers functionality is further
enhanced by 4 auto-close modes, 3 P.E
response modes and two pedestrian
response modes. For details refer to
relevant instruction manual sections.

MANUAL OPERATION

The opener is equipped with a unique
manual operation device. If the power to
the opener is disrupted for any reason the
shuttle can be disengaged and the door can
move manually. When power is restored
simply re-engage the shuttle to resume
automatic operation.

PRODUCT DESCRIPTION

5

BEFORE DRIVE UNIT INSTALLATION

The ATA Axess Pro Series 1100 Panel Door Opener
consists of a drive unit with integrated logic
controller, aluminium channel and photo electric
beam sensor.

LOGIC CONTROLLER

Housed along-side the drive motor and gearbox is a set of
magnetic contactors (or inverter) and intelligent logic controller
with menu driven LCD display. The controller offers a range of
trigger inputs and door operation perameters. A standard 240V AC
power outlet is required to power the system for the inverter model.

MECHANICAL DRIVE UNIT

The drive unit consists of a powerful three phase motor, rugged
cast aluminium gearbox and position encoder. The aluminium track
has a channel for running cables for PE Beams etc.

The ATA Axess Pro Series 1100 Panel Door Opener is designed
to operate most commercial heavy duty and heavy residential
panel or sectional overhead doors. The doors must be in good

working condition and travel freely in the guides.

INITIAL CHECK

Before commencing installation check the following:

1. The door moves freely for the full travel in both directions.

2. The mounting must be solid construction (concrete, brick or

steel. It must be able to withstand the full force applied to the
door.

3. There is a 240V 10 Amp power point located within 1 metre of
drive unit.

4. Photo-electric Beams must be installed. They should be
located as close to the door as practicable.

FIG. 1

FIG. 2

6

DRIVE UNIT INSTALLATION

FIG. 4

LEVEL

TRACK

DOOR

FIG. 5

FIG. 3

CENTRE OF DOOR

DRIVE UNIT PRE-ASSEMBLY

The drive unit and track assembly are supplied as two separate
parts. The drive sprocket is part of track assembly.

1. To connect track to drive unit remove front cover.

2. Disconnect trolley from chain index (Fig.2).

3. Loosen tension on chain. Do not disconnect chain.

4. Locate sprocket keyway with keyway on Reducer and slide

it in place until face of sprocket boss sits against shoulder
on reducers drive shaft.

Note: The whole track has to slide with sprocket. It can be
knocked on with a mallet or "helped" with a screw driver.

5. Once sprocket is in position, lock cap head screw

6. Secure track to drive unit using M8 x 14 Hex Head screws.

7. Tighten chain and lock it with lock nuts.

MOUNTING THE DRIVE UNIT

1. Determine the centre of the door and mark this point on the
wall above (Fig. 3).

2. Raise the door to open position (Fig. 4).

3. Rest the opener on a support above the top edge of the door

to allow for a 25mm gap between the shuttle and the door.

4. Mark the position of the bracket on the wall above the door
(Fig. 5).

5. Secure bracket in place with loxins or apporpriate fasteners.

6. Secure the opener to the ceiling above drive unit mounting

holes, with perforated angle or similar (not supplied).
Do not lock screws at this stage.

7. The door bracket comes in two parts. The top plate is placed
over the bottom plate and uses 4 mounting holes for extra
strength. Mount the door bracket to the centre line of the
door (Fig. 6), using M6 or equivalent screws (not supplied)
Alternatively it can be welded on steel doors.

Note: As various types of doors exist, if in doubt about the
strength of the door, reinforcement may need to be added to the
frame of the frame or panel where necessary. Damage to the
door panel may occur if the bracket is installed incorrectly on a
panel with insufficient strength. The door opener warranty does
not cover damage caused by the opener to the door and/or door
panel.

8. Assemble bent and straight arm with screws, plain and

spring washer and nuts supplied in accessory pack (Fig. 7).

9. Connect assembled arm to the door bracket and the trolley

by clevis pin and spring clip.

Note: Shuttle must be in disengage position. Always use both
bent & straight arm. If installing on a door with bad wave
action, lengthening the arm even further will assist the door
operation by reducing the wave action.

FIG. 7

FIG. 6

7

CONTROL BOARD LAYOUT

1 & 2. 24VDC output for powering accessories 3A(max)

3. Lock relay output N/C contact

4. Lock relay output COM contact

5. Lock relay output N/O contact

6. Drive unit connections

7. COM terminal for inputs terminals 8..14

8. P.E N/C input terminal

9. OPN N/C input terminal

10. STP N/C input terminal

11. CLS N/O input terminal

12. OSC N/O input terminal

13. SWP N/O input terminal

14. PED N/O input terminal

15. PE input jumper (remove when 8 is used)

16. OPN input jumper (remove when 9 is used)

17. STP Input Jumper (remove when 10 is used)

18. Console Exit Button

19. Console Previous Button

20. Console Down/Close Button

21. Console Up/Open Button

22. Console SET Button

23. Console Next Button

24. Antenna Connector

25. Console Display

26. Motor Speed Connector

27. Programmer Interface Connector

28. Motor Control Connector

29. 24V AC Power Supply

30. Light Module Interface Connector

1

2

3

4
5

6

7

8

9

10

11

12

13

14

15

16

17

18 20 22 24

19 21 23

25

27

26

30 29 28

8

WIRING DIAGRAM THREE PHASE

A

14

13

BLACK

BLACK

12

1

2

3

11

S1(CLS)

RED

RED

4

5

6

3phase 1/2HP

ATA-MOTOR

240V (DELTA)

LIMITS

S2(OPN)

DRIVE UNIT

14

13

12

11

M

2

3

PE

JUMPERS

OPN

1

R

S

123

STP

T

CONTROL UNIT

10

9

8

7

U4

10

9

8

7

PDE 1.04

3

BLU

G

415

JP1

Y

BLK

R

G

BLU

1

2

3

DRIVEUNIT

BLK

Y

4

5

2

R

U3

6

J3

5

4

GRN/YELL

3

2

1

0

A

B B

BLUE

BLUE

T1

RED

J2

BROWN BLUE

GRN/YELL

BLUE

C C

12V/2A

RED

BLUE

BROWN

BROWN

D D

CB-14

WHITE

E

GRN/YELL

N1

A1

J1

220V,50Hz

24Vac

WHITE

U1

LINE

E E

FREQ

6ET3

N2

LOAD

EMI-Filter

A2

+

BLUE

BROWN

MOTOR

­PWR

ORANGE

RED

BROWN

RED

9

10

0V

MVI

L2

12V5REV4FWD

L1

INVERTER

U2

FM50-201-OC

F F

BROWN

3

E

G G

CLS

T3

T2

T1

OPN

1 23

H H

I I

J J

6

5

4

3

2

1

0

SETTING TRAVEL LIMITS

9

Motor Encoder
Mode O

PRESS

MENU 10.1
Set Door Travel

PRESS

FIG. 10

FIG. 11

This section shows how to set the travel limits. The procedure can
be partly completed using a transmitter. In order to use a
transmitter it must first have at least one of its buttons coded to the
controller. The function assigned to the transmitter's
buttons is of no concern here as the buttons are temporally assigned
to OPEN, CLOSE and SET.
Note: The limit setting procedure can be aborted at anytime by
pressing EXIT.

INSTALLING ANTENNA

If the installation requires remote transmitters, an external antenna
is required. Mount the antenna as high as possible for optimal
reception. Do not cut the coaxial cable.

POWERING UP

Connect to power. The controller will go through a startup
sequence displaying the STARTUP SCREEN which indicates the
controller type and firmware version (Fig. 8).

After a short delay the MAIN SCREEN will be displayed. If this is
the first time the controller has been used the MAIN SCREEN
should indicate that the limits are not set. If the display shows that
an input is active then rectify the situation before continuing with
the procedure for setting the travel limits for the door (Fig. 9).

Note: Door should be moved manually to half open position.

STEP 1. NAVIGATING TO “SET DOOR TRAVEL MENU”

1. Press PREV to navigate to the Menu 10 (Fig. 10).

2. Press SET to display MENU 10.1.

3. Press SET again to enter the limit setting procedure.

STEP 2. SELECTING MOTOR ENCODER MODE

The motor encoder is used to determine motor load and relative
position to the travel limits..

1. Press OPEN or CLOSE until “On” is displayed.

2. Press SET to continue (Fig. 11).

STEP 3. SELECTING SPEED RAMPING MODE

For speed ramping to be used a Variable Frequency Drive (VFD)
and inverter must be fitted to the opener and the controllers
“FREQ” output used. If speed ramping is required select ‘On’
using the OPEN or CLOSE buttons and then press SET (Fig. 12).

n

PRESS

A.T.A CB14
Firmware #.##

STARTUP SCREEN

FIG. 8

Limits Not Set!

PPrreessss <<>> ttoo AAcccceessss MMEENNUUSS

MAIN SCREEN

FIG. 9

CAUTION:

CABLES WHICH HAVE A GREEN/YELLOW COLOURED INSULATION ARE FOR

EARTHING PURPOSES ONLY. NEVER USE THESE CABLES FOR ANY OTHER PURPOSE.

Speed Ramping
Mode O

PRESS

FIG. 12

n