A.W. Chesterton 155, 255 User Manual

TM
155TM Single and 255
Dual
Cartridge Seals
Patented
n Global acceptance and satisfaction across a variety of industrial applications
n Exclusive face design for superior emissions control capability
n Stable, secure sealing under fluctuating conditions
n Patented features assure precision alignment from start-up
n Versatile and cost-effective
ISO 9001 CERTIFIED
Delivering the best value in cartridge sealing today
CHESTERTON
®
155TM Cartridge Single Seal
Construction Details
1
All O-rings are either static or move on non-metallic, non-fretting surfaces.
2
Seal face support shoulder is precisely square.
3
Integral drive pads cannot fall out.
4
Hydraulically balanced faces for low frictional heat.
5
Flush port can be rotated 360° for ease of piping as required.
6
Stationary springs, isolated from fluid to prevent clogging.
7
Patented Adjustable Gland™ fits common bolt arrangements without modification.
8
Self- Centering Lock Ring™ for superior concentricity.
9
Centering strap for simple installation.
1•2•3•4•5•6•7
8•9
Self-Centering Lock Ring ensures reliability
The patented Self-Centering Lock Ring makes installation precise for correct face mating and sustainable sealing. Cloverleaf 3- point contact ensures concentricity to the shaft. Faces start out square and stay square to prevent the intrusion of contaminants or abrasives. Also, constant face squareness reduces opportunities for fluid leakage and uneven wear.
Superior reliability during system variations
Pressure surges at start-up and shut- down can create seal reliability problems. The 155 seal can handle 50% to 100% greater transient pressure than conventional seals and provides a “margin of safety” during normal surges.
CHESTERTON 155 Seal
Conventional Seal
Dynamic stress relief keeps faces closed
Variances in temperature or pressure, fluid phase changes, or water hammer can create dynamically changing stresses on the seal faces. Common face geometries distort at the mating surface under such conditions and create drastic wear. Chesterton face geometry compensates for stresses in the body of the seal ring, away from the critical face mating surfaces.
Face material interchangeability
With the 155, the interchanging is a fast and easy process, with seal function and reliability assured. Standard face materials are silicon carbide or carbon. The carbon can be swapped for silicon carbide, tungsten carbide or Duplex Carbide™, which provides the utility of two hard faces but with lower frictional heat. All faces are interchangeable with the 225 and 255 dual seals.
255TM Cartridge Dual Seal
Construction Details
1
Every O-ring is either static or moves on a non-fretting, non-metallic surface.
2
Precision seal ring support shoulder maintains rotary alignment.
3
Inboard rotary and stationary faces. Dynamic stress-relieving seal rings, mated over a narrow cross-section for low heat generation.
5
1•2•3
CHESTERTON
®
4•5•6
7
8•8• 9
10• 11
4
4
Profiled sleeve provides positive pumping of barrier fluid.
5
Patented shuttle slides within gland to decouple faces from gland misalignment, channel barrier fluid, and provide anti-rotation for stationary seal rings.
6
Barrier fluid ports provide high capacity cooling.
7
Universal gland fits majority of pumps. ANSI oversize and API glands available.
8
Outboard stationary and rotary faces, identical to inboard set for simple assembly, low replacement inventory.
9
Inboard and outboard integral drive pads cannot loosen or fall out.
10
Patented Self-Centering Lock Ring™ for superior concentricity.
11
Revolutionary Unified Seal Alignment™ requires only one set of springs to provide constant loading of all four faces. Springs are isolated from process and barrier fluids.
Built for the future of emissions control
The Chesterton 255 seal is designed to meet environmental regulations for emissions control.
Advanced technology for applications flexibility
The exclusive design of the 255 enables it to operate in double-mode (barrier fluid pressure higher than stuffing box pressure) or tandem-mode (barrier fluid pressure lower than stuffing box pressure).
Staying cool in operation and under pressure
The 255 handles 50% to 100% more pressure than typical seals, providing users with a “margin of safety” at start-up and shut-down when transient surges often occur. The 255 features an internal positive barrier fluid pumping system with wide flow channels for efficient removal of heat. To test the 255’s cool running, the 255 and a widely used competitive double seal were run under identical conditions with repeated shutoffs. Test conditions: 1.875” (48 mm) shaft, water barrier fluid room temperature, 1750 RPM, closed convection system. Results: 255 ran cool and steady while the conventional seal overheated and flashed.
CHESTERTON
®
155 STANDARD – Dimensional Data/Inch
SHAFT
SIZE
1.000 4.65 1.75 2.00 0.63 1.89 2.88 3.01 3.13 –
1.125 4.69 1.88 2.03 0.63 1.89 2.92 3.05 3.17 –
1.125*** 4.69 1.88 2.03 0.63 1.89 2.92 3.05 3.17 –
1.250 4.90 2.00 2.26 0.63 1.89 3.13 3.26 3.38 –
1.375 5.04 2.13 2.42 0.63 1.89 3.27 3.40 3.52 –
1.375*** 5.04 2.00 2.42 0.63 1.89 3.27 3.40 3.52 –
1.500 5.23 2.25 2.62 0.63 1.89 3.46 3.59 3.71 –
1.625 5.29 2.38 2.68 0.63 1.89 3.52 3.65 3.77 –
1.750 5.41 2.50 2.80 0.63 1.89 3.64 3.77 3.89 –
1.875 5.53 2.63 2.93 0.63 1.89 3.76 3.89 4.01 –
2.000 5.74 2.75 3.18 0.63 1.89 3.97 4.10 4.22 –
2.125 6.04 2.88 3.43 0.63 1.89 4.27 4.40 4.53 –
2.250 6.14 3.00 3.55 0.63 1.89 4.38 4.51 4.63 –
2.375 6.29 3.13 3.59 0.63 1.89 4.52 4.65 4.77 –
2.500 6.41 3.25 3.80 0.63 1.89 4.65 4.78 4.90 –
2.625 7.63 3.63 4.00 0.88 2.50 – 5.35 5.48 5.60
2.750 7.76 3.75 4.13 0.88 2.50 – 5.48 5.60 5.73
2.875 7.88 3.88 4.25 0.88 2.50 – 5.60 5.73 5.85
3.000 8.01 4.00 4.44 0.88 2.50 – 5.73 5.85 5.98
3.125 8.13 4.13 4.55 0.88 2.50 – 5.85 5.98 6.10
3.250 8.26 4.25 4.69 0.88 2.50 – 5.98 6.10 6.23
3.375 8.38 4.38 4.80 0.88 2.50 – 6.10 6.23 6.35
3.500 8.51 4.50 4.94 0.88 2.50 – 6.23 6.35 6.48
3.625 8.63 4.63 5.05 0.88 2.50 – 6.35 6.48 6.60
3.750 8.76 4.75 5.14 0.88 2.50 – 6.48 6.60 6.73
3.875 8.88 4.88 5.26 0.88 2.50 – 6.60 6.73 6.85
4.000 9.01 5.00 5.44 0.88 2.50 – 6.73 6.85 6.98
4.125 9.13 5.13 5.55 0.88 2.50 – 6.85 6.98 7.10
4.250 9.18 5.25 5.69 0.88 2.50 – 6.89 7.02 7.14
4.375 9.30 5.38 5.81 0.88 2.50 – 7.02 7.14 7.27
4.500 9.43 5.50 5.94 0.88 2.50 – 7.14 7.27 7.39
4.625 9.56 5.63 6.06 0.88 2.50 – 7.27 7.39 7.52
4.750 9.76 5.75 6.22 0.88 2.50 – 7.47 7.60 7.72
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
MAX
C
SB
DEPTHOBLENGTH
MIN
E
F G/ MIN
BOLT CIRCLE
BY BOLT SIZE
3/8” 1/2” 5/8” 3/4”
155 STANDARD – Dimensional Data/Metric
SHAFT
SIZE
25 118 44 51 16 48 70 72 74 – 28 118 47 52 16 48 70 72 74 – 30 124 49 57 16 48 76 78 80 – 32 124 51 58 16 48 77 79 81 – 33 124 52 59 16 48 76 78 80 – 35 128 54 62 16 48 80 82 84 – 38 133 57 67 16 48 85 87 89 – 40 134 59 68 16 48 86 88 90 – 43 134 62 69 16 48 86 88 90 – 45 140 64 73 16 48 92 94 96 – 48 139 67 74 16 48 91 93 95 – 50 145 69 78 16 48 97 99 101 – 55 150 74 83 16 48 102 104 106 – 60 160 79 91 16 48 112 114 116 – 65 194 92 102 22 64 – 132 134 138 70 197 95 105 22 64 – 135 137 141 75 203 100 113 22 64 – 141 143 147 80 207 105 116 22 64 – 144 146 150 85 213 110 122 22 64 – 151 153 157 90 216 115 125 22 64 – 154 156 160 95 222 120 131 22 64 – 160 162 166 100 229 127 138 22 64 – 167 169 173 110 236 136 148 22 64 – 174 176 180 120 248 145 158 22 64 – 186 188 192
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
MAX
C
SB
DEPTHOBLENGTH
MIN
E
F G/ MIN
BOLT CIRCLE
BY BOLT SIZE
8 mm 10 mm 12 mm 16 mm
G
B
155 – Standard Version
C
E
F
STANDARD MATERIALS**
Rotary Faces:
n
Silicon Carbide
n Tungsten Carbide
Stationary Faces:
n Duplex Carbide™
n Carbon n Silicon Carbide
n Tungsten Carbide
All Metal Parts:
n
316SS
Springs:
n Hastelloy C*
O-Rings:
n Fluorocarbon installed;
EPR included
n FEPM installed;
No spares
OPERATING LIMITS
Speed Limits:
n To 4000 fpm
Temperature Limits:
n To 300°F
Ethylene Propylene n To 400°F (205°C Fluorocarbon, FEPM
n To 500°F
Perfluoroelastomer
Pressure Limits:
n To 600 psig
* Haynes International, Inc Registered Trademark. ** Other materials available upon request. *** 155T Sizes.
(
150°C
(
260°C
(
(
20 mps
)
)
)
40 bar g
)
)
155 CAST – Dimensional Data/Inch
SHAFT
SIZE
1.000 4.13 1.75 2.00 0.47 1.98 2.88 3.01 –
1.125 4.13 1.88 2.03 0.47 1.98 3.01 3.13 –
1.250 4.13 2.00 2.26 0.47 1.98 3.13 3.26 –
1.500 5.01 2.25 2.62 0.47 1.98 3.38 3.51 –
1.625 5.01 2.38 2.66 0.47 1.98 3.51 3.64 –
1.750 5.51 2.50 2.80 0.47 1.98 3.63 3.76 –
1.875 5.51 2.63 2.93 0.47 1.98 3.76 3.88 –
2.000 5.51 2.75 3.18 0.47 1.98 4.01 4.13 –
2.125 6.01 2.88 3.28 0.47 1.98 4.26 4.38 4.51
2.250 6.01 3.00 3.55 0.47 1.98 4.38 4.51 4.63
2.375 6.01 3.13 3.59 0.47 1.98 4.42 4.55 4.67
2.500 6.52 3.25 3.80 0.47 1.98 4.64 4.76 4.89
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
1/2”3/8” 5/8”
CHESTERTON
G
B
®
155 CAST – Dimensional Data/Metric
SHAFT
SIZE
25 105 44 51 12 50 72 74 76 28 105 47 52 12 50 75 77 79 30 105 49 57 12 50 76 78 80 32 105 51 58 12 50 78 80 82 33 114 52 59 12 50 79 81 83 38 127 57 67 12 50 84 86 88 40 127 59 68 12 50 86 88 90 43 127 62 69 12 50 89 91 93 45 140 64 73 12 50 90 92 94 48 140 67 74 12 50 93 95 97 50 140 69 78 12 50 95 97 99 55 153 74 83 12 50 100 102 104 60 153 79 91 12 50 111 113 115
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F
BOLT CIRCLE
BY BOLT SIZE
G/MIN
10 mm8 mm 12 mm
155 OVERSIZE – Dimensional Data/Inch
SIZE
GLAND
OD
MAXCMIN
SHAFT
1.125 5.29 2.50 2.75 0.63 1.89 3.59 3.72 3.84 – –
1.375 5.57 2.68 3.00 0.63 1.89 3.86 3.99 4.11 – –
1.750 6.64 3.37 3.75 0.63 1.89 4.93 5.06 5.18 – –
1.875 6.58 3.42 3.81 0.63 1.89 4.88 5.01 5.13 – –
2.125 7.31 3.75 4.25 0.63 1.89 5.60 5.73 5.85 – –
2.500 8.14 4.37 4.75 0.63 1.89 6.43 6.56 6.68 – –
2.625 8.04 4.38 4.78 0.88 2.50 – 5.83 5.96 6.08 6.21
2.750 8.04 4.28 4.78 0.88 2.50 – 5.83 5.96 6.08 6.21
3.000 8.65 4.75 5.39 0.88 2.50 – 6.44 6.57 6.69 6.82
3.375 8.54 4.78 5.27 0.88 2.50 – 6.33 6.46 6.58 6.71
3.750 9.63 5.78 6.40 0.88 2.50 – 7.41 7.54 7.66 7.79
4.125 9.54 5.78 6.27 0.88 2.50 – 7.33 7.46 7.58 7.71
4.750 11.25 7.03 7.65 0.88 2.50 – 9.04 9.17 9.29 9.42
B
STUFFING BOX
BORE
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
5/8”3/8” 1/2” 3/4” 7/8”
155 – Cast Version
C
E
G
B
155 – Oversize Version
F
CONFIGURATIONS TO FIT YOUR APPLICATION NEEDS
155T:
All of 155 features in a compact configuration suited for Duriron Mark II Group I, Goulds 319ST and similar pumps.
CPI Gland:
Quench and drain ports, plus floating throttle bushing, in a slotted, universal gland.
ANSI Oversized Gland:
Patented Adjustable Gland™ available for large bore seal chambers.
155A API:
155 with factory installed glands having piloting, quench, drain and floating carbon throttle bushing to meet API 610.
155V:
Specially designed to fit Viking Pumps.
155P:
Specially designed for flushless sealing of paper stock up to 3%.
C
E
F
CHESTERTON
®
255 STANDARD – Dimensional Data/Inch
SHAFT
SIZE
1.000 4.12 1.75 1.81 1.36 2.16 2.81 2.94 –
1.125 4.12 1.88 1.94 1.36 2.16 2.95 3.08 –
1.250 4.12 2.00 2.06 1.36 2.16 3.08 3.21 –
1.375 4.37 2.13 2.31 1.36 2.16 3.21 3.34 –
1.500 4.50 2.25 2.44 1.36 2.16 3.33 3.46 –
1.625 5.00 2.38 2.56 1.36 2.16 3.45 3.58 –
1.750 5.50 2.50 2.81 1.36 2.16 3.66 3.79 –
1.875 5.50 2.63 2.94 1.36 2.16 3.78 3.91 –
2.000 5.50 2.75 3.19 1.36 2.16 4.03 4.16 –
2.125 6.01 2.88 3.44 1.36 2.16 4.29 4.42 4.54
2.250 6.01 3.00 3.56 1.36 2.16 4.41 4.54 4.66
2.375 6.01 3.13 3.59 1.36 2.16 4.44 4.57 4.69
2.500 6.51 3.25 3.81 1.36 2.16 4.66 4.79 4.91
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
1/2”3/8” 5/8”
255 STANDARD – Dimensional Data/Metric
SHAFT
SIZE
25 105 44 46 35 55 70 72 74 28 105 47 49 35 55 73 75 77 30 105 49 51 35 55 76 78 80 32 105 51 52 35 55 77 79 81 33 114 54 58 35 55 78 80 82 35 111 54 59 35 55 80 82 84 38 114 57 62 35 55 83 85 87 40 127 59 61 35 55 86 88 90 43 127 64 69 35 55 89 91 93 45 140 64 66 35 55 93 95 97 48 140 69 74 35 55 94 96 98 50 140 69 71 35 55 98 100 102 55 153 74 76 35 55 – 103 105 60 153 79 85 35 55 – 113 115
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
10 mm8 mm 12 mm
G
255 – Standard Version
E
C
B
F
255 ADAPTER VERSION – Dimensional Data/Inch
SHAFT
SIZE
1.000 4.12 1.75 1.81 1.18 2.35 2.81 2.94 –
1.125 4.12 1.88 1.94 1.18 2.35 2.95 3.08 –
1.250 4.12 2.00 2.06 1.18 2.35 3.08 3.21 –
1.375 4.37 2.13 2.31 1.18 2.35 3.21 3.34 –
1.500 4.50 2.25 2.44 1.18 2.35 3.33 3.46 –
1.625 5.00 2.38 2.56 1.18 2.35 3.45 3.58 –
1.750 5.50 2.50 2.81 1.18 2.35 3.66 3.79 –
1.875 5.50 2.63 2.94 1.18 2.35 3.78 3.91 –
2.000 5.50 2.75 3.19 1.18 2.35 4.03 4.16 –
2.125 6.01 2.88 3.44 1.18 2.35 4.29 4.42 4.55
2.250 6.01 3.00 3.56 1.18 2.35 4.41 4.54 4.67
2.375 6.01 3.13 3.59 1.18 2.35 4.44 4.57 4.70
2.500 6.51 3.25 3.81 1.18 2.35 4.66 4.79 4.92
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
MIN
E
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
1/2”3/8” 5/8”
G
255 – Adapter Version
C
B
E
F
CHESTERTON
255 LARGE – Dimensional Data/Inch
SHAFT
SIZE
2.625 6.45 3.63 3.69 1.64 2.52 5.02 5.15 –
2.750 7.71 3.75 4.19 1.64 2.52 5.42 5.55 –
2.875 7.83 3.88 4.32 1.64 2.52 5.50 5.63 –
3.000 7.94 4.00 4.44 1.64 2.52 5.65 5.78 –
3.125 7.99 4.13 4.57 1.64 2.52 5.80 5.93 –
3.250 8.19 4.25 4.69 1.64 2.52 5.93 6.06 –
3.375 8.31 4.38 4.82 1.64 2.52 6.00 6.13 6.26
3.500 8.44 4.50 4.94 1.64 2.52 6.16 6.29 6.42
3.625 8.49 4.63 5.07 1.64 2.52 6.29 6.42 6.55
3.750 8.72 4.75 5.19 1.64 2.52 6.36 6.49 6.62
3.875 8.84 4.88 5.32 1.64 2.52 6.50 6.63 6.76
4.000 8.96 5.00 5.44 1.64 2.52 6.64 6.77 6.90
4.125 8.99 5.13 5.57 1.64 2.52 6.76 6.89 7.02
4.250 8.99 5.25 5.69 1.64 2.52 6.89 7.02 7.15
4.375 9.34 5.38 5.82 1.64 2.52 7.01 7.14 7.27
4.500 9.49 5.50 5.94 1.64 2.52 7.16 7.29 7.42
4.625 9.49 5.63 6.07 1.64 2.52 7.26 7.39 7.52
4.750 10.49 5.75 6.19 1.64 2.52 7.38 7.51 7.64
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
255 LARGE – Dimensional Data/Metric
SHAFT
SIZE
65 164 92 93 42 64 127 131 – 70 196 95 105 42 64 137 141 – 75 202 102 112 42 64 143 147 – 80 203 105 115 42 64 147 151 – 85 211 111 121 42 64 152 156 160 90 214 114 124 42 64 156 160 164 95 221 121 131 42 64 161 165 169 100 228 127 137 42 64 168 172 176 110 237 137 147 42 64 177 181 185 120 266 146 156 42 64 187 191 195
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
255 OVERSIZE – Dimensional Data/Inch
SHAFT
SIZE
1.125 4.49 2.63 2.94 1.48 1.98 3.77 – –
1.375 5.40 2.82 2.99 1.48 1.98 4.02 – –
1.750 6.64 3.51 3.74 1.30 2.16 5.21 5.34 5.46
1.875 5.99 3.57 3.80 1.30 2.16 – 4.94 –
2.125 6.99 3.89 4.24 1.30 2.16 – – 5.89
2.500 7.77 4.51 4.74 1.30 2.16 – – 6.70
GLAND
OD
B
MAX
STUFFING BOX
BORE
C
MIN
C
MAX
SB
DEPTHOBLENGTH
E
MIN
SB
DEPTHOBLENGTH
E
MIN
SB
DEPTHOBLENGTH
E
MIN
F G/MIN
F G/MIN
F G/MIN
BOLT CIRCLE
BY BOLT SIZE
1/2”3/8” 5/8”
BOLT CIRCLE
BY BOLT SIZE
16 mm12 mm 20 mm
BOLT CIRCLE
BY BOLT SIZE
1/2”3/8” 5/8”
G
255 – Large Version
E
C
G
®
B
F
B
STANDARD MATERIALS **
Rotary Faces:
n
Silicon Carbide
n Tungsten Carbide
Stationary Faces:
n Duplex Carbide™
n Carbon n Silicon Carbide
n Tungsten Carbide
All Metal Parts:
n
316SS
Springs:
n Hastelloy C*
O-Rings:
n Fluorocarbon installed;
EPR included
n FEPM installed;
No spares
OPERATING LIMITS
Speed Limits:
n To 4000 fpm
Temperature Limits:
n To 300°F
Ethylene Propylene n To 400°F (205°C Fluorocarbon, FEPM
n To 500°F
Perfluoroelastomer
Pressure Limits:
n To 600 psig
n To 250 psig
* Haynes International, Inc Registered Trademark. ** Other materials available upon request. *** 155T Sizes.
(
)
20 mps
(
)
150°C
)
(
)
260°C
(
40 bar g) inboard
(
17 bar g) outboard
255 – Oversize Version
E
C
F
CHESTERTON
®
155TM Single and 255 Cartridge Seals
TM
Dual
155 Highly effective emissions control
The advanced design of the 155 and the ability to keep faces square and flat ensures superior
emissions control capability.
The 155 has been proven in
independent tests to meet or
exceed the most stringent
USA emissions standards.
Of course, for total emissions
control or hazardous fluids,
use Chesterton new generation
dual seals.
Ancillary Products
Seal Support System
Mechanical seal support systems are the lifeline to dual, liquid-lubricated mechanical seals. By providing a dedicated lubrication system, mechanical seal performance will be optimized. Other, less efficient systems will compromise seal performance and reliability goals. ASME Section VIII DIV. 1 and Section IX. PED 97/23/EC.
Fluid Flow Control
Chesterton DualFlow™ is the advanced regulator for dual seal barrier fluid arrangements. Exclusive, no-maintenance, non- clog design and two -way flow rate detection increase reliability. Ideal for reducing unnecessary water consumption in flow through barrier systems.
Contact your local CHESTERTON Sealing Specialist for precise system recommendations
Let us help you identify opportunities for cost- savings and greater efficiency at your plant. Distributors can be found at our distributor locator on our website (www.chesterton.com).
The following are trademarks of A.W.Chesterton Company: 155, 255, Self-Centering Lock Ring, Adjustable Gland, Duplex Carbide, Unified Seal Alignment, and DualFlow.
Chesterton ISO certificates available on www.chesterton.com/corporate/iso
DISTRIBUTED BY:
860 Salem Street Groveland, MA 01834 USA Telephone: 781-438-7000 Fax: 978-469-6528 www.chesterton.com
© A.W. Chesterton Company, 2012. All rights reserved.
Registered trademark owned and licensed by A.W. Chesterton Company
®
in USA and other countries, unless otherwise noted.
FORM NO. 073018 PRINTE D 10/12
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