A.W. Chesterton 155, 255 User Manual

TM
155TM Single and 255
Dual
Cartridge Seals
Patented
n Global acceptance and satisfaction across a variety of industrial applications
n Exclusive face design for superior emissions control capability
n Stable, secure sealing under fluctuating conditions
n Patented features assure precision alignment from start-up
n Versatile and cost-effective
ISO 9001 CERTIFIED
Delivering the best value in cartridge sealing today
CHESTERTON
®
155TM Cartridge Single Seal
Construction Details
1
All O-rings are either static or move on non-metallic, non-fretting surfaces.
2
Seal face support shoulder is precisely square.
3
Integral drive pads cannot fall out.
4
Hydraulically balanced faces for low frictional heat.
5
Flush port can be rotated 360° for ease of piping as required.
6
Stationary springs, isolated from fluid to prevent clogging.
7
Patented Adjustable Gland™ fits common bolt arrangements without modification.
8
Self- Centering Lock Ring™ for superior concentricity.
9
Centering strap for simple installation.
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Self-Centering Lock Ring ensures reliability
The patented Self-Centering Lock Ring makes installation precise for correct face mating and sustainable sealing. Cloverleaf 3- point contact ensures concentricity to the shaft. Faces start out square and stay square to prevent the intrusion of contaminants or abrasives. Also, constant face squareness reduces opportunities for fluid leakage and uneven wear.
Superior reliability during system variations
Pressure surges at start-up and shut- down can create seal reliability problems. The 155 seal can handle 50% to 100% greater transient pressure than conventional seals and provides a “margin of safety” during normal surges.
CHESTERTON 155 Seal
Conventional Seal
Dynamic stress relief keeps faces closed
Variances in temperature or pressure, fluid phase changes, or water hammer can create dynamically changing stresses on the seal faces. Common face geometries distort at the mating surface under such conditions and create drastic wear. Chesterton face geometry compensates for stresses in the body of the seal ring, away from the critical face mating surfaces.
Face material interchangeability
With the 155, the interchanging is a fast and easy process, with seal function and reliability assured. Standard face materials are silicon carbide or carbon. The carbon can be swapped for silicon carbide, tungsten carbide or Duplex Carbide™, which provides the utility of two hard faces but with lower frictional heat. All faces are interchangeable with the 225 and 255 dual seals.
255TM Cartridge Dual Seal
Construction Details
1
Every O-ring is either static or moves on a non-fretting, non-metallic surface.
2
Precision seal ring support shoulder maintains rotary alignment.
3
Inboard rotary and stationary faces. Dynamic stress-relieving seal rings, mated over a narrow cross-section for low heat generation.
5
1•2•3
CHESTERTON
®
4•5•6
7
8•8• 9
10• 11
4
4
Profiled sleeve provides positive pumping of barrier fluid.
5
Patented shuttle slides within gland to decouple faces from gland misalignment, channel barrier fluid, and provide anti-rotation for stationary seal rings.
6
Barrier fluid ports provide high capacity cooling.
7
Universal gland fits majority of pumps. ANSI oversize and API glands available.
8
Outboard stationary and rotary faces, identical to inboard set for simple assembly, low replacement inventory.
9
Inboard and outboard integral drive pads cannot loosen or fall out.
10
Patented Self-Centering Lock Ring™ for superior concentricity.
11
Revolutionary Unified Seal Alignment™ requires only one set of springs to provide constant loading of all four faces. Springs are isolated from process and barrier fluids.
Built for the future of emissions control
The Chesterton 255 seal is designed to meet environmental regulations for emissions control.
Advanced technology for applications flexibility
The exclusive design of the 255 enables it to operate in double-mode (barrier fluid pressure higher than stuffing box pressure) or tandem-mode (barrier fluid pressure lower than stuffing box pressure).
Staying cool in operation and under pressure
The 255 handles 50% to 100% more pressure than typical seals, providing users with a “margin of safety” at start-up and shut-down when transient surges often occur. The 255 features an internal positive barrier fluid pumping system with wide flow channels for efficient removal of heat. To test the 255’s cool running, the 255 and a widely used competitive double seal were run under identical conditions with repeated shutoffs. Test conditions: 1.875” (48 mm) shaft, water barrier fluid room temperature, 1750 RPM, closed convection system. Results: 255 ran cool and steady while the conventional seal overheated and flashed.
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