Avid Technology SAAGO STEM Installation Instructions Manual

SAAGO

TM

STEM

Installation Instructions

IIMMPPOORRTTAANNTT

The Stem is a safety-critical item on a bicycle.
Improper set-up, maintenance, or use can result
in loss of control or an accident, which could
lead to a severe injury.

It’s your responsibility to learn and understand
proper riding techniques. Consult the owner’s
manual for your bicycle and a professional bike
dealer. Practice your riding and braking tech­niques on a flat and level surface prior to
aggressive riding.

The performance of a bicycle is dependent on
many conditions over which Avid has no control
including the speed of the bicycle, type and con­dition of the riding surface, proper installation
and maintenance of brakes, cables, levers,
brake pads and components, the condition of
the bike, weight of the rider, proper riding tech­niques, weather, terrain, and a variety of other
factors.

Avid components are not intended for use on
any motorized bicycle or vehicle. Any such use
could result in a serious personal injury.

ALWAYS RIDE UNDER CONTROL.

SAAGO-0202

Installation Tools

Needed: 4mm & 5mm

hex wrenches, hacksaw

and file.

IIMMPPOORRTTAANNTT!!

The SAAGO Stem is not like any other
stem. Please read through this manu­al BEFORE attempting to install for the
first time.

The SAAGO stem is designed only for
use with 1 1/8” THREADLESS steer­ers. Use with any other type of steerer
can result in injury.

Follow these instructions carefully. If
you do not understand the instruc­tions, have the installation done by a
professional bike mechanic.

PPRREEPPAARRAATTIIOONN

CHECK CLEARANCE

Reinstall all headparts and collet and
preload per the headset manufacturer’s
instructions.

TEST FIT THE COLLET

The SAAGO stem requires a carefully
set steerer tube length. Making sure
the headset is compressed, push the
collet downward until it stops.

Disassemble the Stem

Be careful not to lose any small parts.

Black Ops

TM

Research

ADJUST STEERER LENGTH

Measure the distance between the bot­tom of the collet and the top of the
headset (or spacer). Add 2mm ( 3/32”)
to this length. This is the amount of
steerer to be cut. If the collet bottoms
on the headset, proceed to step D.

A B

C

DEBURR AND DEGREASE

Clean the saw cut edges with a file
before moving on to Installation.
Degrease steerer.

D E

1 1/8” THREADLESS

Spacers
optional

Add 2mm to this

Dimension

Steerer tube
must not extend
above this refer­ence edge and
must not be
more the 2mm
below it.

NOTE: You will need to
either reset or re-install
the starnut if the steerer
is shortened.

Headset bolt is
not supplied
with stem.

5 6

STEM REMOVAL

2 3

IINNSSTTAALLLLAATTIIOONN

11

4

PRELOAD HEADSET

Reinstall all headparts and collet and
preload the headset bolt per the head­set manufacturer’s instructions.

INSTALL STEM

Fit stem onto collet. Grease the three
mounting bolts, install and tighten only
finger tight.

CENTER THE STEM

Now is a good time to make sure the
stem is straight.

TORQUE THE BOLTS

Recheck the headset preload bolt ten­sion.

(A)

Tighten the three main mounting bolts,
repeating in a circular pattern, until all
three are at 50 in lbs torque.

(B)

MOUNT THE BAR

Grease the two M6 front cap bolts and
assemble. Tighten the bolts finger tight.

GREASE

bolts

DEGREASE

Steerer and

collet

Tighten Mounting Bolts to:

66 NNmm ((5500 iinn llbb))

Finger

tight

Tighten Mounting Bolts to:

7 Nm (60 in lb)

GREASE

bolts

TIGHTEN THE BAR

Tighten the top bolt completely to 60
in lbs so there is no gap. Tighten the bot­tom bolt to the same torque.

Gap on
bottom

ONLY!

Tighten
top bolt

FIRST

LOOSEN THE BOLTS

Loosen or remove the three mounting
bolts from the collet.

WORK THE STEM LOOSE

Loosen the stem by pushing down on the
grips, alternating from left to right until loose.

1

2

Loosen or

remove

LIMITED WARRANTY

Avid, LLC (Avid) warrants to the original consumer purchaser of every Avid product
that the product shall be free from defects in workmanship and materials for a period
of one (1) year from the original date of purchase. The sole remedy under this war­ranty is limited to, at Avid's sole discretion, repair or replacement of the defective prod­uct. Labor and shipping costs are excluded from this warranty. This warranty only
applies to the original consumer purchaser and is not transferable.

THIS WARRANTY DOES NOT COVER normal wear and tear (including, without lim­itation, brake pad wear), or defects or failures that are related in any way to improper
installation or follow-up maintenance, accident, abuse or neglect (including, without
limitation, thread damage). Since Avid has no control over the product's final use, Avid
also does not warrant the suitability of the product for specific riders and/or uses.

IN NO EVENT SHALL AVID BE RESPONSIBLE FOR INCIDENTAL OR CONSE­QUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, WARRANTY, NEGLI­GENCE, OR STRICT OR PRODUCTS LIABILITY, INCLUDING WITHOUT LIMITA­TION, PERSONAL INJURY DAMAGES, PROPERTYDAMAGE OR ECONOMIC
LOSSES. Some states do not allow the exclusion or limitation of incidental or conse-

quential damages, so the above limitation or exclusion may not apply to you.

AVID MAKES NO OTHER EXPRESS WARRANTIES. ALLIMPLIED WAR­RANTIES, INCLUDING ANY WARRANTIES OF MERCHANTABILITYOR FITNESS
FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE ONE (1)
YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on

how long an implied warranty lasts, so the above limitation may not apply to you.

Claims under this warranty may be initiated with any Avid dealer. If this is not practi­cal, you may contact Avid in writing at the address listed below. Dated proof of pur­chase must accompany all warranty claims.

This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.

Avid, LLC 2875 W Oxford Ave # 7 Englewood, CO 80110 USA

tel [phone] fax [phone]

Website: www.avidbike.com Email: [e-mail]

Avid, Black Ops, and SAAGO are trademarks of Avid, LLC

Headset Bolt

(not supplied)

A.

B.