Avery Weigh-Tronix ZM401, ZM405 Service Manual
CONFIDENTIAL
ZM401/405
Weight Indicators
Service Manual
original instructions
AWT35-501334
Issue AA
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is
Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2015 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional
work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in
any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the
copyright owner, under license, or as permitted by law.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.
ZM401_405_s_en_501334.book
Table of Contents
page
Manual revision history .............................................................................................................................7
Chapter 1 General information and warnings ............................................................. ............................ 9
About this manual ..............................................................................................................9
Text conventions .........................................................................................................9
Special messages .......................................................................................................9
Installation ....................................... .................................... ................................ .............10
Torque specifications ................................................................................................10
Proper grounding of cables .......................................................................................10
Panel mount scale interface cable installation ..........................................................11
Safe handling of equipment with batteries ................................................................12
Wet conditions ...........................................................................................................12
Routine maintenance .......................................................................................................12
Cleaning the machine ......................................................................................................13
Training ..................................... ............................................................. ..........................13
Sharp objects ........ .... ... ... ... .... ...................................... .... ... ... ... ... .... ................................13
FCC and EMC declarations of compliance ......................................................................13
Chapter 2 Introduction ............................................................................................................................ 14
Front panel .......................................................................................................................14
Front Display .............................................................................................................16
Powering up the ZM400 ...................................................................................................17
Alphanumeric entry procedure (ZM401 only) ...................................................................17
Using the alphanumeric keypad (ZM405 only) ................................................................18
Entering negative numbers or decimal point ....................................................................18
String index/character data entry .....................................................................................18
Chapter 3 Introduction to the menus ........................................................... ..........................................20
Accessing the menus .......................................................................................................21
Exiting the menus ............................................................................................................21
Menu annunciators ......... ... .... ... ....................................... ... ... ... ... .... ... .............................22
Quick Code parameter entry ............................................................................................23
Chapter 4 User level menus ............................................. ....................... ...................... ....................... ...24
User menu ......... ... .... ...................................... .... ... ... ... .... ... ...................................... .... ...24
Time ..........................................................................................................................25
Date ....................................... .................................................... ................................25
Site ID ........................................................................................................................26
Seal ...........................................................................................................................26
About menu ......................................................................................................................27
Boot (Bootloader) ......................................................................................................28
Firmware ...................................................................................................................28
App ............................................................................................................................28
Serial .........................................................................................................................28
Option ....................................... .................................................... ............................. 29
Enet ...........................................................................................................................29
Download ..................................................................................................................30
BSQ .................................... ................................................... .................................... 30
Audit menu ...... ....................................... ... ... ... .... ... ... ....................................... ... ... ... .......31
Counter ..................................... ....................... ................... ....................... ................31
Print ...........................................................................................................................32
ZM400 Series Indicators Service Manual 3
Chapter 5 Diagnostics level menus .................................................... ................................................... 33
Diag menu ...................... .... ... ....................................... ... ... ... .... ... ... ................................ 33
Scale ......................................................................................................................... 34
Current Zero ............................................................................................................. 34
Display ...................................................................................................................... 35
Buttons ............................... .................................................................... ...................35
Ports ................................ ....................................... ...................................... .............35
Inputs ........................................................................................................................ 36
Outputs ...................................... ......... ....... ......... .......... .......... ......... .......... .......... ...... 36
Options ...................................... ...................................... ....................................... ... 37
Logs .......................................................................................................................... 37
BSQ ................................. .......... ...... .......... ......... .......... .......... ......... .......... .......... ...... 38
Chapter 6 ADMIN level menus ...................................... ............. ............. ............. ............. ............. ......... 39
Setup menu .....................................................................................................................39
Calibration Procedure ...................................................................................................... 40
Scale 1-2 ..... .... ... ... ... .... ... ... ....................................... ... ... .... ... ... ... ............................. 40
Zero Procedure .................................. ... .... ... ....................................... ... ... ... .... ... ... ... 41
Span Procedure ........................................................................................................ 42
Linearity Procedure ...... ... ... ... .... ... ... ... ....................................... ... ... .... ... ... ... ............. 42
Input procedure ......................................................................................................... 43
Gravity Factor Procedure .......................................................................................... 44
Display ...................................................................................................................... 45
Calibration Unit .......................................................................................................... 45
Print calibration report ..... ... ... .... ... ... ....................................... ... ... ... .... ... ... ................ 45
Scale ...................................... ...................... .................... ...................... .......................... 46
Scale 1-2 ..... .... ... ... ... .... ... ... ....................................... ... ... .... ... ... ... ............................. 47
Capacity .................................................................................................................... 47
Division ............................... .......... ......... .......... .......... .......... ......... .......... .......... ...... ... 47
Units ...................................... ....................................................................... .............48
Stable .................................... .................................................................... ................ 49
AZT ........................................................................................................................... 49
Filter ..........................................................................................................................50
Ranges ...................................... ...................................... ....................................... ... 51
2,3,Range .............................. .......... ...... .......... .......... .......... ......... .......... .......... ......... 52
Type .......................................................................................................................... 53
System ................................ ...................... ....................... ...................... .......................... 54
Default Values ........................................................................................................... 55
Site ..................................... .................................................................... ...................56
Display ...................................................................................................................... 56
Buttons ............................... .................................................................... ...................57
Display values ........................................................................................................... 57
Tare .................................... .......................................... .......................................... ...60
Config ................................. ....................................... ....................................... ......... 60
Archive ...................................................................................................................... 61
Serial ..................................... .................................................................... ................62
Update ....................................... ......... ....... ......... .......... .......... ......... .......... .......... ...... 62
Password .................................................................................................................. 63
Z-Lock ....................................................................................................................... 63
Beeper ....................................... ......... ....... ......... .......... .......... ......... .......... .......... ...... 63
Number of Scales ............................ ....................................... ... ... ... .... ... ... ................ 64
Ports ................................................................................................................................ 65
Serial ..................................... .................................................................... ................66
Ethernet ................................. ....... ... ...... ....... ...... ....... ...... ....... ...... ... ....... ...... ....... ...... 67
Protocol ..................................... ................................................................... .............69
P.F.Edit ..................................................................................................................... 72
PLC ........................................................................................................................... 72
4 ZM400 Series Indicators Service Manual
Printer ....................................... ....................................................... ..........................74
File ...................................... ...................... .................... ...................... .......................74
Options ...................................................................................................................... 76
Chapter 7 Communication port protocols ................................................................ .......................... ...79
SMA Protocol ...................................................................................................................79
Level 1 and 2 Commands .............................................. ... ... .... ................................79
Standard Scale Response Message .........................................................................80
Unrecognized Command Response .........................................................................80
About Command Response ......................................................................................80
Scale Information Command Response ............................. .......................... .............81
Avery Weigh-Tronix Extended SMA Commands ............................................... .... ... 82
ENQ & B-Cast commands ...............................................................................................84
NCI commands ................................................................................................................85
R-Disp commands ...........................................................................................................86
PLC Configuration information .........................................................................................87
ModBus/TCP ............................................................................................................. 87
Ethernet/IP Implicit Messaging: ....................... ... ... .... ... ... ... ... .... ... ... ....... ... ... ... ... .... ... 89
Ethernet/IP Explicit Messaging: .................... ... ... ... .... ... ... ... ... .... ... ...... .... ... ... ... ... .... ... 89
Chapter 8 Option cards ........................................................................................................................... 90
Analog output card .......... ....................................... ... ... .... ... ... ... .......................................91
Current Loop/RS485/RS422 card .......... ... ... ... .................................................................92
USB Device option card ...................................................................................................93
Wireless Ethernet communication (802.11g) card ....... .... ... ... ... ... .... ... ... ... .... ...... ... ... .... ... 94
Internal 120 VAC relay card (for IP69K only) ...................................................................95
Specifications ............................................................................................................ 95
Installing the option card ...........................................................................................96
2nd Scale Input 5VDC Excitation card .............................................................................97
2nd Scale Input 10 VDC Excitation w/STVS card .................. ................................... .......98
External I/O Interface card ...............................................................................................99
AC input, 4 Inputs (120-240VAC) card ..........................................................................100
DC input, 4 inputs(4-30VDC) card .................................................................................101
AC output, 4 relays (20-240VAC) card ..........................................................................102
DC output, 4 relays (3-60VDC) card ......................... ..................................................... 103
Chapter 9 Printed reports .....................................................................................................................104
Configuration report .......................................................................................................104
Calibration report ...........................................................................................................104
Audit report ........... .... ... ... ....................................... ... ... .... ... ... ... .....................................105
Chapter 10 Print formatting .................................................................................................................. 106
Print Format Editor .... ...................................... .... ... ... ... .... ... ...................................... .... .106
Editing an existing print string ........................................................................................107
Inserting characters .................................................................................................108
Deleting characters .................................................................................................109
Inserting tokens, etc. ......................................................................................................111
Other scale tokens .........................................................................................................113
Transmitting leading zeroes ... ... ....................................... ... ... ... ... .... ... ...........................114
Print format errors ........... ... .... ... ... ... ... .... ...................................... .... ... ... ... .... ... ..............115
Chapter 11 Print tokens, parameters and default print formats ... ............................. ........................117
Notes on width syntax ....................................................................................................117
Explanation of width syntax for WEIGHT (integers) ................................................117
Explanation of width syntax for WEIGHT (strings) ..................................................117
Explanation of width syntax for UNITS OF MEASURE (strings) .............................117
Firmware tokens ............................................................................................................118
Additional token tables ............................. .... ... ... ... .... ... ... ... ... ....... ... ... .... ... ... ... ... .... .124
ZM400 Series Indicators Service Manual 5
Network tokens .............................................................................................................. 125
ASCII characters ........................................................................................................... 127
Control codes ................................................................................................................ 128
Default print formats ...................................................................................................... 129
Chapter 12 Complete menu structures ............................................................................................... 131
Chapter 13 Technical illustrations ...................................................... ................................................. 137
Stainless steel enclosure assembly ............................................................................... 137
Stainless steel enclosure parts kits ............................................................................... 138
Panel mount enclosure parts and assembly .................................................................. 139
Panel mount enclosure parts lists .................................................................................. 140
System block diagram ................. .... ... ... ....................................... ... ... ... .... ... ... .............. 1 41
ZM umper and switch settings ....................................................................................... 142
ZM remote inputs and outputs, Opto-22 module ........................................................... 143
STVS (Severe Transient Voltage Suppressor) installation ............................................ 144
Outline dimensions (stainless steel) .............................................................................. 145
Outline dimensions (panel mount) ................................................................................. 146
Panel mount assembly .................................................................................................. 147
D-cell Battery pack option (AWT05-505852) and external battery circuitry ................... 148
Keypad overlay replacement procedure ........................................................................ 149
To change the keypad you will need these tools: ................................................... 149
Process to remove and replace the keypad overlay ............................................... 149
Index ....................................................................................................................................................... 151
6 ZM400 Series Indicators Service Manual
Manual revision history
Current
Issue
AA Sept. 2015 New manual
AB Sept. 2015 Changed file name and title.
Date Created Details of Changes
ZM400 Series Indicators Service Manual 7
8 ZM400 Series Indicators Service Manual
1 General information and warnings
1.1 About this manual
This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled using the 1.1 and 1.1.1 convention. The names of
the chapter and the next subsection level appear at the top of alternating p ages of the
manual to remind you of where you are in the manual. The manual name and page
numbers appear at the bottom of the pages.
1.1.1 Text conventions
Key names are shown in bold and reflect the case of the key being described. If a key
has dual functions, the function is shown first followed by the key name in p arentheses
and in bold, such as in these examples: F1, SELECT, PRINT, etc.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
1.1 About this manual
1.1.2 Special messages
Examples of special messages you will see in this manual are defined below. The
heading words have specific meanings to alert you to additional information or the
relative level of hazard.
ELECTRICAL WARNING!
THIS IS AN ELECTRICAL WARNING SYMBOL.
ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW
SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN
ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS
THAT MAY CAUSE INJURY OR DEATH.
WARNING!
This is a Warning symbol.
Warnings mean that failure to follow specific practices and procedures may
have major consequences such as injury or death.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.
ZM400 Series Indicators Service Manual 9
1 General information and warnings
1
2
3
4
5
6
7
89
10
11
12
13
14
Indicator back
plate
1.2 Installation
NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE
PERSONNEL FOR SERVICE.
1.2.1 Torque specifications
CAUTION: The acorn nuts holding the back plate of the indicator in place must
each be tightened, in multiple passes, in the following pattern to a final torque
of 0.68 N-m (approximately 6 in-lbs) to ensure proper gasket sealing.
There are four sizes of strain reliefs exiting the indicator: PG11, PG7, PG13.5 and NPT
3/4”. The torque specifications for the locknuts which hold the strain reliefs to the
indicator housing and the specs for the dome nuts which seal the cable that passes
through the strain relief are shown in the table below.
3/4” NPT
Strain Relief
Dome Nut
Lock Nut
66.4 lb-in
7.5 N-m
44.2 lb-in
5 N-m
PG13.5 Strain
Relief
33.2 lb-in
3.75 N-m
22.1 lb-in
2.5 N-m
PG11 Strain
Relief
33.2 lb-in
3.75 N-m
22.1 lb-in
2.5 N-m
PG7 Strain
Relief
22.1 lb-in
2.5 N-m
14.4 lb-in
1.62 N-m
1.2.2 Proper grounding of cables
On the stainless steel desktop models, cable shield wires should be grounded directly
to the studs provided at the bottom of the enclosure, close to the strain relief entr y point,
with wire lengths at a minimum. On the aluminum and panel mount models the shield
wires should be connected to the SHLD connection on the corresponding terminal
block connectors.
10 ZM400 Series Indicators Service Manual
1.2.3 Panel mount scale interface cable installation
Shield drain wire
The ZM401 & ZM405 Panel Mount assemblies include the AWT25-501388 Ferrite.
Installing the Ferrite on the Scale Interface Cable on the Panel Mount models assists
with eliminating potential noise captured by the scale interface cable.
Attach the ferrite onto the scale interface cable by wrapping the unsh ielded wires once
around the ferrite as shown below. Leave the Shield drain wire outside the ferrite and
connect to the SHLD connection on the termina l block, as shown in the photos below.
1.2 Installation
The optional 2nd Scale Input 5VDC & 10VDC Excitation Modules also include the
AWT25-501388 Ferrite for use on the ZM401 & ZM405 Panel Mount Models. The
Ferrites are not needed on the stainless steel desktop models as the Shield of the
Scale Interface cable terminates directly to the studs on the bottom of the enclosure.
ZM400 Series Indicators Service Manual 11
1 General information and warnings
1.2.4 Safe handling of equipment with batteries
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufactu r er. Dispose
of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la
batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.
1.2.5 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
1.3 Routine maintenance
IMPORTANT: This equipment must be routinely checked for proper operatio n
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Always turn off the machine and isolate from the power supply before starting any
routine maintenance to avoid the possibility of electric shock.
12 ZM400 Series Indicators Service Manual
1.4 Cleaning the machine
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
1.4 Cleaning the machine
Wipe down the outside of standard products
with a clean cloth, moistened with water and
a small amount of mild detergent
Spray the cloth when using a proprietary
cleaning fluid
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray any liquid directly on to the display windows
1.5 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
T o avoid the ri sk of RSI (Repetitive S train Injury), place the machine on a surface which
is ergonomically satisfactory to the user. T ake frequent br eaks during prolonged usage.
1.6 Sharp objects
Do not use sharp objects such as screwdrivers to operate the keys.
1.7 FCC and EMC declarations of compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Canada
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
European Countries
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be
required to take adequate measures.
ZM400 Series Indicators Service Manual 13
2 Introduction
This manual covers the installation, connections, configuration and servicing of the
ZM400 series indicators, shown in Figure 2.1. The ZM401 and ZM405 come in
stainless steel panel mount and desktop models. The ZM400 indicator will support up
to two scales with a maximum total of 16 x 350 ohm l oad cells. Th e st anda rd indi cator
can connect to a single analog scale, an analog and digit al scale o r two digit al scales.
With an option card they can support 2 analog scale inputs. The standard indicator
connectivity includes a USB Host, two RS232 ports and an Ethernet port. The following
internal module cards are available as options:
l Analog Output
l Current Loop/RS485/RS422
l USB Device
l Wireless 802.11g
l Internal 120 VAC relay
l 2nd Scale Input 5VDC Excitation
l 2nd Scale Input 10 VDC Excitation
l External I/O Interface (for existing GSE or 1310 I/O cards)
l AC input, 4 Inputs (120-240VAC)
l DC input, 4 inputs (4-30VDC)
l AC output, 4 relays (20-240VAC)
l DC output, 4 relays (3-60VDC)
The indicators also have three logic level inputs with configurable functions and thre e
set point outputs and can interface with remote analog or digital scales, PLC's and
scoreboards. See the Specification literature for a full list of specifications.
Figure 2.1 Front panels of the ZM401 and ZM405 indicators
The ZM400 can connect to USB flash drives, printers, remote displays, co mputers and
other peripheral devices.
2.1 Front panel
The front panels for the ZM400 series are shown in Figure 2.1 and consists of the keys
and the display.
Never press a key with anything but your finger. Damage to the overlay may result if
sharp or rough objects are used.
ZM400 Series Indicators Service Manual 14
2.1 Front panel
TAR E
SELECT
ZERO
PRINT
UNITS
F1
TAR E
SELECT
PRINT
UNITS
ZERO
SAMPLE
START
The normal function of the keys on the front panel of the ZM401 are listed below.
Press the TARE key to perform a pushbutton tare function.
Acts as an up arrow key for menu navigation.
Allows entry of numeric values.
Press the SELECT key to toggle between the active display values.
Press and hold to enter the setpoint editor.
Acts as a down arrow key for menu navigation.
Allows entry of numeric values.
Press the ZERO key to zero the display.
Acts as an ENTER key to accept a displayed value or function.
Press the PRINT key to send information to a peripheral device through a
configured communications port.
Acts as a left arrow key for menu navigation and removes last digit during numeric
entry.
Press the UNITS key to scroll through the available units of measure while in
normal operating mode.
Acts as a right arrow key for menu navigation and inserts new digit during numeric
entry.
Press the F1 key to select application specific choices.
Aborts a numeric entry and acts as an ESCAPE key in the menu navigation.
Press and hold to view the password entry screen for menu access.
The normal function of the keys on the front panel of the ZM405 are listed below.
Press the TAR E key for pushbutton, key entry or preset Tare functions.
Acts as an up arrow key for menu navigation.
Allows entry of numeric values.
Press the SELECT key to toggle between the active display values.
Press and hold to enter the setpoint editor.
Acts as a down arrow key for menu navigation.
Allows entry of numeric values.
Press the PRINT key to send information to a peripheral device through a
configured communications port.
Acts as a left arrow key for menu navigation and removes last digit during numeric
entry.
Press the UNITS key to scroll through the available units of measure while in
normal operating mode.
Acts as a right arrow key for menu navigation and inserts new digit during numeric
entry.
Press the ZERO key to zero the display.
Acts as an ENTER key to accept a displayed value or function.
The SAMPLE key can be used to perform custom application functions.
The START key can be used to perform custom application functions.
ZM400 Series Indicators Service Manual 15
2 Introduction
STOP
ID
F1
SCAL E
SETUP
TAR G ET
C
123
456
789
Q
R
PS
X
Y
WZ
BACE
DF
KJLN
MO
H
GI
U
TV
0
:
,
-
%
#
bargraph
center-of-zero
motion
battery status
setpoints
preset
tare
custom
annunciators
Ethernet
activity
graphic
display area
The STOP key can be used to perform custom application functions.
The F1/ID key can be used to perform custom application functions. It can also be
used to abort a numeric entry and it acts as an ESCAPE key in the menu navigation.
The SCALE key can be used to perform custom application functions. It can also be
used to select the active scale when more than one scale is enabled.
The SETUP key can be used to perform custom application functions. It can also be
used to view the password entry screen for menu access.
The TAR GET key can be used to perform custom application functions.
Use the numeric keypad to enter numbers in the appropriate screens.
Press the C (CLEAR) key to clear the last entry.
2.1.1 Front Display
16 ZM400 Series Indicators Service Manual
2.2 Powering up the ZM400
These segments flash in alphanumeric entry mode
Press to increment the flashing number
Press to decrement the flashing number
Press to backspace cursor in a number
Press to advance cursor in a number
Press to accept a value
Press to escape an entry screen
TARE /
-
SELECT /
-
PRINT /
-
UNITS /
-
ZERO /
-
F1 /
ESC -
2.2 Powering up the ZM400
The indicator is always active as long as power is received. Power can be supplied by:
l AC power cord connected to a properly grounded outlet (100 V AC - 24 0 V AC,
50 or 60 Hz)
l External 12VDC @ 1.2 Amps up to 36VDC @400mA (14.4 W atts). These are
the power requirements for a fully loaded unit (16 x 350 load cell, 5 00mA out
the 5V COM port terminal block, 500mA load on USB Host, and Wireless
option card installed).
l AC to 24VDC power converter (optional accessory for panel mount version)
l Optional external battery pack with 4 D cells:
1 x 350 ohm load cell = 6 hours battery life
4 x 350 ohm load cell = 4 hours battery life
8 x 350 ohm load cell = 1 hour battery life
(See D-cell Battery pack option (AWT05-505852) and external battery
circuitry on page 148 for more information.)
2.3 Alphanumeric entry procedure (ZM401 only)
The keys in Figure 2.2 have alternate functions in alphanumeric entry screens.
Figure 2.2 Key function during numeric entry
When the graphic display is present you can scroll through numbers, alpha
characters and symbols by repeatedly pressing the TARE or SELECT keys.
Use the keys, as described in Figure 2.2, to enter an alphanumeric value on th e display .
For alphanumeric menu entries the graphics display will only show the last six
characters entered. Following is an example:
Example: To key in ZM4:
Repeatedly press the TARE() or SELECT() key until Z appears on the display.
Press the UNITS() key once to move cursor one space to the right.
Repeatedly press the TARE() or SELECT() key until M appears on the display.
Press the UNITS() key once to move cursor one space to the right.
ZM400 Series Indicators Service Manual 17
Repeatedly press the TARE() or SELECT() key until 4 appears on the display.
Press the ZERO key to enter or accept the value.
Press the PRINT() key to move the entry function one digit to the left. This effectively
deletes the current value in that position and allows you to enter a new value in that
position.
2 Introduction
When these segments
are flashing, you are in
the string index select
mode. In this mode you
select the index
character you want to
edit or add/delete a
character.
String Index
number
Character
(ASCII characters
are entered as
decimal values)
2.4 Using the alphanumeric keypad (ZM405 only)
Use the alphanumeric keypad to enter numbers and words when prompted by the
indicator. For alphanumeric menu entries the graphics display will only show the last
six characters entered.
The action is similar to using a cell phone to select the number or letter. A rapid
succession of presses will scroll through the number on the key and then the letters,
starting with upper case and then lower case. The decimal key scrolls through the
negative sign, pound sign, colon, comma and percent sign. The 0 key toggles between
0 and a space.
2.5 Entering negative numbers or decimal point
To enter a minus sign for a negative number or a decimal point (or comma), press the
C key (or PRINT key) to clear the current value from the display.
Then to enter a negative number, with a single 0 displayed press SELECT. The first
character will then change to a (-) negative sign. Enter the rest of the digits normally.
To enter a decimal point (or comma), on a ZM405 use the decimal point key. On a
ZM401 when the flashing digit is a 0 press the SELECT key and a decimal point (or
comma) will appear. Then press the UNITS key to scroll in the next digit to follow the
decimal and enter the rest of the digits normally. To enter a value less than 1 requires
the entry of the leading 0 before a decimal point is allowed.
2.6 String index/character data entry
18 ZM400 Series Indicators Service Manual
Below are guidelines to create or edit text and scale information for print format s. This
is a sample of a string entry display.
Left-flashing bar graph segment s indicate you are in the S tring Index select mode. Use
the Table 1 key legend to:
l move to the index number you want to edit
l add a new index number
Action TARE SELECT ZERO PRINT UNITS F1
Momentary Key Press
Long Key Press
Action TARE SELECT ZERO PRINT UNITS F1
Single Key Press
Long Key Press
2.6 String index/character data entry
l delete an existing index number.
Table 1: Key Action When In The String Index Select Mode
Selects the index
Deletes current
character
character for editing
using the key actions in
EXIT
Table 2
Inserts new character
Deletes current
character
before this point.
Default character
EXIT
added is 32 (space)
l After you select the index number, use the Table 2 key actions to edit the
Moves left one
position in the
index
Page Up
(Decrements
index by 10)
Moves right
one position in
the index
Page Down
(Increments
index by 10)
character for that index number.
Table 2: Key Action When In The Character Edit Mode
Increments the
flashing digit by
1
Move flashing
digit left
Decrements
the flashing
digit by 1
Move flashing
digit right
Enter
Enter
Delete flashing
digit
Delete the
entire entry
Add Digit ESC/Abort
Does nothing ESC/Abort
Escape Edit
mode and
Abort all
changes
Escape Edit
mode and
Abort all
changes
ZM400 Series Indicators Service Manual 19
3 Introduction to the menus
Press SELECT/ to move down in a menu
Press TARE/ to move up in a menu, except at the
bottom item in a menu, then use ZERO/ or F1
Press PRINT/ to move left in a menu
Press UNITS/ to move right in a menu
Press ZERO/ to accept a value or choice and
move up in the menu.
Press F1 to escape and move up in the menu
Menus, accessed through passwords, are available in the indicator to customize and
configure the indicator for your purposes. The menu levels and their passwords are
shown below:
Password Menu Level Accessed Menus
111 USER User, About, Audit
3570 DIAGNOSTICS Diag, User, About, Audit
3088 ADMIN Setup, Diag, User, About, Audit
2580 CALIBRATE Calib
1793 SUPER Application specific items. See User manual.
The CALIBRATE menu level accesses the calibration procedure only. You can also
access the calibration menu through the Setup menu using the ADMIN password.
Some menus appear in more than one menu level. As you can see in the ta ble above,
the 111 password gives you access to three menus; User, About and Audit. The 3570
password gives you access to those three plus the Diagnostics menu. The 3088
password gives you access to those four plus the Setup menu.
This allows the supervisor to control access to some or all of the menus b ased on the
passwords shared. The menus are the same no matter which menu level you access
them from.
The menus are always explained in a sequential manner to cover all information in a
logical fashion. You will probably never access all the menu items in this manner . You
can navigate to the area of the menu that needs to be changed by using the menu
maps and key navigation legends which are inserted as a reminder with most menus.
See Alphanumeric entry procedure (ZM401 only) on p age 17 for instructions on how to
enter a password to get to the menus. Key functions in the menu s ar e sho wn be low.
Menu Navigation Keys:
ZM400 Series Indicators Service Manual 20
3.1 Accessing the menus
Press SELECT/ to move down in a menu
Press TARE/ to move up in a menu, except at the
bottom item in a menu, then use ZERO/ or F1
Press PRINT/ to move left in a menu
Press UNITS/ to move right in a menu
Press ZERO/ to accept a value or choice and
move up in the menu.
Press F1 to escape and move up in the menu
Follow these steps to access the various menus in the indicator.
1. With the indicator powered up and in normal operating mode, press and hold
the F1 key …
Pass is briefly displayed, then a flashing 0, prompting you to enter the
password.
When the 0 is flashing, press F1 and the application name is briefly displayed, then
the indicator returns to normal operating mode.
2. Key in the p assword for the menu you want to access and press the ZERO key
to accept it …
The first item in the top level of the menu you accessed is displayed.
3. Use the navigation keys, shown below, to navigate through the menu
structure. The symbols appear on the bottom of the keys.
3.1 Accessing the menus
Menu Navigation Keys:
3.2 Exiting the menus
1. If you are at the bottom item in a menu use ZERO to accept a choice or value
and move up a level, or use F1 to escape and move up one level without
accepting the choice or value. From that point, press the TARE key repeatedly
until …
SAVE no is displayed. This means “Do not save changes. “
2. Use the PRINT or UNITS key to scroll through the choices: SAVE no,
SAVEYES and CAnCEL. Press ZERO to accept the displayed choice.
If you choose SAVE no or SAVEYES the indicator exits the menu and
ZM400 Series Indicators Service Manual 21
If you choose CAnCEL, the indicator remains in the menu.
returns to normal weighing mode.
OR
3 Introduction to the menus
3.3 Menu annunciators
The menu structure is made up of menu items, parameters, value entry screens and
lists from which you choose one item. To help you know where you are in the menu,
the bar graph at the top of the display is on while the indicator is in the menus and will
change appearance according to the following rules:
All segments flashing This means you are in the menu structure but not
Center flashing / others off This means you are in a numeric entry screen or
in any of the following screens.
the Quick Code prompt screen. See Quick Code
parameter entry on page 23. Enter a number and
press ZERO to accept.
Right flashing / others off This means you are in a list. Scroll through the
choices with the PRINT and UNITS keys and
press ZERO to accept.
Left flashing / others off This means you are in a data entry. See String
index/character data entry on page 18 for more
information.
Every alternate segment flashing This means you are in octet entry for IP, Subnet
or Gateway address.
22 ZM400 Series Indicators Service Manual
3.4 Quick Code parameter entry
Setup AuditUser
Diag
About
54321
SerialApp. EnetOptionFirmBoot Dload
4.1 4.2
4.3
4.4
4.5 4.6
4.7
Site ID
SealTime Date
3.13.23.33.4
Buttons Ports InputsDisplayScale Options LogsOutputsCur.Zero
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9
Calib Scale System Ports
1.1 1.2 1.3 1.4
E-net Protcl P. F. Ed it PLC Printer OptionsFileSerial
1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.8 1.4.9
Port1 Port2
1.4.1.1 1.4.1.2
Site Display Buttons D-vals Tare Config Archive Serial Update Passwd
1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 1.3.8 1.3.10 1.3.11
Capacty
Dvision Units Stable AZT Filter Ranges
1.2.1.1 1.2.1.2 1.2.1.3 1.2.1.4 1.2.1.5 1.2 .1 .6 1.2.1.7
Scale 1
1.1.1
Zero Span Linear Input Gravity
Display
Cal.Unit Print
1.1.1.1 1.1.1.2 1.1.1.3 1.1.1.4 1.1.1.5 1.1.1.6 1.1.1.7 1.1.1.8
Z-Lock
1.3.12
BSQ
4.8
BSQ
2.10
Scale 2
1.1.2
Scale 1
1.2.1
Scale 2
1.2.2
2,3,Range Type
1.2.1.8 1.2.1.9
Beeper
1.3.13
Num Scl
1.3.14
The Quick Code parameter entry let s you quickly jump to sections of the menu. Here’s
how it works:
1. Access the 3088 ADMIN menu. Press and hold the ZERO key for one second.
When you release the key …
P- 0 is displayed and the three center bargraph segments flash.
2. Refer to the Quick Code table in Figure 3.1, find the parameter you want to
access, key in that number and press ZERO …
The screen will show the associated menu item.
3. Use the normal procedures to set the menu item and to save the changes you
make.
3.4 Quick Code parameter entry
Figure 3.1 Quick Code table
ZM400 Series Indicators Service Manual 23
4 User level menus
See
page 24
See
page 27
See
page 31
User About Audit
User
Site ID SealTime Date
Set
12hr 12hr-AP 24hr
Set Style
MMDD4YMMDD2Y DDMM2Y DDMM4Yy- x
m- x
d- x
Style
h- x
m- x
s- x
Reference
Alphanumeric entry procedure
Enter
Site ID
View Seal
Status
4 User level menus
The USER level (password 111) contains the User, About, and Audit menus arranged
as shown in Figure 4.1.
Figure 4.1 USER level (password 111) menus
To access the USER level, from normal weighing mode, press and hold the F1 key.
Enter password 111 and press the ZERO key .
4.1 User menu
The User menu is shown in Figure 4.2.
24 ZM400 Series Indicators Service Manual
Figure 4.2 User menu
Use this menu to set the time, date, site ID, and to see the physical seal status. Each
is explained below:
4.1.1 Time
Use the tiME menu item to set the clock
(SEt) and to choose the style of the time
display (StYLE) 12 hr, 12 hr AM/PM or
24 hr.
Time
Set
12hr 12hr-AP 24hr
Style
h- x
m- x
s- x
Date
Set Style
MMDD4YMMDD2Y DDMM2Y DDMM4Yy- x
m- x
d- x
4.1 User menu
The Time and Date can be used in print formats.
SEt Use this to enter values for the time.
h- x, = Hour
m- x = Minute
s- x = Seconds
4.1.2 Date
StYLE Choose the style of the time display. Choices are:
12hr, = 12 hour clock
12hr-AP = 12 hour clock with AM/PM
24hr = 24 hour military time
Use the dAtE item to set the year, month and day and the style of the displayed date.
SEt Enter values for the date.
y- x = Year
m- x = Month
d- x = Day
ZM400 Series Indicators Service Manual 25
4 User level menus
Site ID
SitE Use this to enter a Site ID.
The Site ID can be used in a print format. Use the
alphanumeric entry methods described in 2.3 and 2.4 to
enter a Site ID. (maximum 6 digits)
Enter
Site ID
Seal
SEAL Use this to view the seal status of the indicator.
This is the status of the physical seal jumper inside the
indicator. If the unit is sealed, no changes can be made to
the configuration of the indicator. See the note below.
View Seal
Status
4.1.3 Site ID
4.1.4 Seal
StYLE Choose the style of the date display. Choices are:
MMdd2Y = Month, Day, 2-digit Year
MMdd4Y = Month, Day, 4-digit Year
ddMM2Y = Day, Month, 2-digit Year
ddMM4Y = Day, Month, 4-digit Year
The seal switch jumper, E7, is located in the top lef t quadrant of the main PCB. See
ZM umper and switch settings on page 142. If the jumper is installed, the indicator is
sealed. This means the only the Diagnostic, User , About, Audit and Supervisor menus
can be accessed. Other menus cannot be accessed - the display will flash SEALEd.
To exit the menu, see Exiting the menus on page 21.
26 ZM400 Series Indicators Service Manual
4.2 About menu
About
SerialApp. EnetFirmBoot
VersionPartno
VersionPartno
VersionPartno
Dload
Sserial Dserial
AWT30 XXXXX X.X.X.XX
AWT30 XXXXX X.X.X.XX
AWT30 XXXXX
X.X.X.XX
IP GatewaySubnet Mac
1 xx
2 xx
3 xx
4 xx
5 xx
6 xx
1 xx
2 xx
3 xx
4 xx
1 xx
2 xx
3 xx
4 xx
1 xx
2 xx
3 xx
4 xx
Option BSQ
VersionType
Bus 1
Card 1
Scale 1 Scale 2
Version
SW Part
Cur.Ser Cal.Ser
xxxx xxxxx
X.X.X.XX
AWT30 XXXXX
xxxx xxxxx xxxx xxxxx
Reference Alphanumeric entry procedure
View App PN
View SN
View version
View version
View version(View
bootloader PN)
(View Firmware PN)
(View
license
number)
(View
license
number)
(View card
description)
(View card
version)
View SN View SNView version(View App PN)
The About menu is shown in Figure 4.3.
4.2 About menu
Use this menu to display information about the various items shown in Figure 4.3. Each
is explained below:
Definitions:
Bootloader Software that makes the electronics run.
Firmware Embedded system software that creates core functions of the product.
App Specific software that controls the behavior fo r a given installation.
ZM400 Series Indicators Service Manual 27
Figure 4.3 About menu
4 User level menus
Boot
VersionPartno
AWT30 XXXXX
X.X.X.XX
PArtno Use this to view the bootloader part
number. The part number is
displayed in two parts. Press RIGHT
arrow key or LEFT arrow key to
toggle the display between the first
and second parts of the part number.
VErSion Use this to view the version of the
bootloader.
(View
bootloader PN)
(View version)
Firm
VersionPartno
AWT30 XXXXX X.X.X.XX
PArtno Use this to view the firmware part
number. The part number is
displayed in two parts. Press
RIGHT arrow key or LEFT arrow
key to toggle the display between
the first and second parts of the
part number.
VErSion Use this to view the version of the
firmware.
(View Firmware PN) (View version)
App.
VersionPartno
AWT30 XXXXX X.X.X.XX
(View App PN) (View version)
PArtno Use this to view the App part number .
The part number is displayed in two
parts. Press RIGHT arrow key or
LEFT arrow key to toggle the display
between the first and second parts of
the part number.
VErSion Use this to view the version of the
App.
Serial
xxxx xxxxx
SEriAL Use this to view the Serial Number of the indicator . The
number is displayed in two parts. Press RIGHT arrow
key or LEFT arrow key to toggle the display between the
first and second parts of the serial number.
(View SN)
4.2.1 Boot (Bootloader)
4.2.2 Firmware
4.2.3 App
4.2.4 Serial
28 ZM400 Series Indicators Service Manual
4.2.5 Option
Option
VersionType
Bus 1
Card 1
(View card
description)
(View card
version)
Bus 1 There is only 1 Bus in the ZM400.
Card 1 There is only 1 Card in the ZM400.
oPtion Use this to view the descr iption and version of
an installed option card.
Enet
IP GatewaySubnet Mac
1 xx
2 xx
3 xx
4 xx
5 xx
6 xx
1 xx
2 xx
3 xx
4 xx
1 xx
2 xx
3 xx
4 xx
1 xx
2 xx
3 xx
4 xx
4.2.6 Enet
4.2 About menu
ZM400 Series Indicators Service Manual 29
EnEt This stands for Ethernet. Use this to view the network addresses.
If the indicator is connected to an Ethernet network, the values displayed will be the
current assigned addresses.
iP Use this to view the IP address.
SubnEt Use this to view the Subnet address.
gAtEWAY Use this to view the Gateway address.
MAc Use this to view the Mac address.
The IP, Subnet and Gateway addresses are a series of four double digit values.
The MAC address is a series of six double digit values: 1 XX, 2 XX, 3 XX, etc.
4 User level menus
Dload
Sserial Dserial
dLoAd This stands for download. Use this to view
these items:
SSEriAL View the license number that
created the configuration file.
dSEriAL View the license number that
downloaded the configuration
file.
This is used for security and licensing purposes.
(View
license
number)
(View
license
number)
BSQ
Scale 1 Sc ale 2
Version
SW Part
Cur.Ser Cal.Ser
X.X.X.XX
AWT30 XXXXX
xxxx xxxxx xxxx xxxxx
View SN View SNView version(View App PN)
4.2.7 Download
4.2.8 BSQ
To upload a configuration file, the license number of the Configurator (Ztools)
software must match one of the license numbers in the indicator Contact AWTX
Technical Support for assistance.
30 ZM400 Series Indicators Service Manual
This stands for Bench Scale - Quartzell.
SW PArt View the firmwa re part number of the cell that is connected.
VErSion View the firmware version of the cell that is connected.
cur.SEr View the serial number of the cell that is connected.
cAL.SEr View the serial number of the cell that WAS connected at the time of
calibration.
To exit the menu, see Exiting the menus on page 21.
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