Avery Weigh-Tronix XR 2000, XR 4500, XR 4500TL, XR 6500 Installation Instructions Manual
XR Series
LED Remote Displays
Installation Instructions
NORTH AMERICA
AWT35-500303
Issue AD
© Avery Weigh-Tronix, LLC 2012. All rights reserved.
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Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-T ronix, LLC. This publication was correct at the
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design, price or conditions of supply of any product or service at any time.
All third party brands and product names used within this document are trademarks or registered trademarks of
their respective holders.
XR SeriesTD_i_en_500303.book
Table of Contents
page
Chapter 1 General information and warnings ............................................................. ............................ 5
About this manual ..............................................................................................................5
Installation ....................................... .................................... ...................................... .........6
Electrical installation .... ... ... .... ... ... ... ... .... ............................................................................6
Pluggable equipment ...................................................................................................6
Permanently wired equipment - Isolator requirements ................................................6
Wet conditions .............................................................................................................6
Routine maintenance .........................................................................................................7
Cleaning the machine ........................................................................................................7
Training ..................................... ................................................................ .........................7
FCC and EMC declarations of compliance ........................................................................8
Chapter 2 Introduction .............................................................................................................................. 9
Display ...............................................................................................................................9
Keypad ...................................... ................................ .................................... ...................10
Chapter 3 Installation .............................................................................................................................. 11
Installing the XR 4500, XR 4500TL or XR 6500 ..............................................................11
Pre-installation (Receiving Inspection) ......................................................................11
Opening an Enclosure ...............................................................................................11
Lowering the Electronics Plate ..................................................................................12
Mounting Instructions ................................................................................................12
Installing the XR 2000 ......................................................................................................15
Opening the XR 2000 Enclosure ...............................................................................15
Mounting Instructions ................................................................................................15
Chapter 4 Wiring ......................................................................................................................................17
Wiring the XR 4500, 4500TL or 6500 ..............................................................................17
Power Wiring .............................................................................................................17
Communications Wiring ........................... .... ... ... ... ....................................................17
Wiring the XR 2000 ..........................................................................................................21
Power Wiring .............................................................................................................21
Communication Wiring .............................................................................................. 21
Chapter 5 Wireless Communication ...................................................................................................... 24
Wireless Set-up for All XR Models ......................................... ... ... ....................................24
XR Remote Display ......................................................... ... ... .... ................................24
Indicator .............................. ................... .................... ................... ................... ..........24
Base Station Wireless Transceiver ...........................................................................25
Wireless Connection Test ...... ... ... ... ... .... ... .......................................................................26
Chapter 6 Start-Up ...................................................................................................................................27
Power On/Off ...................................................................................................................27
Reset Button ....................................................................................................................27
Auto-Learn .......................................................................................................................27
LEARN Button ........................... ... ... ... .... ... ... ... .... ...................................... .... ... ... ... ... .... ...28
Diagnostic Indicator Lights . .... ... ... ... ... .... ... ... ... .... ... ... .......................................... ... ... .... ... 28
Chapter 7 Configuration Mode ............................................................................................................... 30
Entering Configuration Mode ...........................................................................................30
Configuration Parameters ................................................................................................31
Parameter 1.0: Daytime Brightness Level .................................................................31
Parameter 1.1: Nighttime Brightness Level ...............................................................31
XR Series Installation Instructions 3
Parameter 1.2: Power-save Mode ... ... ... ... .... ... ... ... .... ... .............................................31
Parameter 1.3: Mirror Display Mode .........................................................................31
Parameter 1.4: Multi-Drop ID ....................................................................................32
Parameter 1.5: Radio Channel Select .......................................................................32
Parameter 1.6: Utility Program Select .......................................................................32
Auto-Learn Parameters ....................................... ...... ....... ... ...... ....... ...... ....... ...... ...... ....... 33
Parameter 2.0: Manual Learn (Assisted Learn) ........................................................33
Parameter 2.1: Start-up Auto-Learn .......................................................................... 33
Parameter 2.2: Leading Zero Suppression ...............................................................33
Parameter 2.3: Set Scale Over .................................................................................34
Parameter 2.4: Lock Units .........................................................................................34
Parameter 2.5: Lock Weighing Mode ........................................ ... ... ... .... ... ... ... ..........34
Parameter 2.6: Lock Traffic LIght ..............................................................................34
Time / Date / Temp Parameters ................... ....... ...... ....... ...... ...... ....... ...... .... ...... ...... ....... 35
Parameter 3.0: Time Display ........................... ....................................................... ... 35
Parameter 3.1: Date Display .....................................................................................35
Parameter 3.2: Temperature Display ........... ... ... ... .... ... ... ... ... ....................................35
Parameter 3.3: Weight Display ........................ ...................... ....................... .............35
Parameter 3.4: Time Threshold .................................... .......................... ...................35
Diagnostic Parameters ................................. ... .... ... ... ... .... ... .......................................... ... 36
Parameter 9.0: Com Port ..........................................................................................36
Parameter 9.1: String Counter ..................................................................................36
Parameter 9.2: Baud Rate .........................................................................................36
Parameter 9.3: Configuration Lockout .......................................................................36
Parameter 9.4: Number Counter .................................................. ... ... .... ... ... ... ... .......36
Parameter 9.8: Test Display ......................................................................................37
Parameter 9.9: Reset Defaults ..................................................................................37
CONFIG Switches (XR 2000) ..........................................................................................38
Chapter 8 XR 4500 TL Traffic Light Control .......................................................................................... 41
Built-in Traffic Light (XR 4500TL Only) ............................................................................41
Chapter 9 Time and Date (not available on XR 2000) ........................................................................... 42
Set Time & Date ...............................................................................................................42
Adjust Time ...............................................................................................................42
Adjust Date ................................................................................................................42
Battery / Battery Replacement ........ ... .... ... ... ... .... ... ... ... .... ... .......................................... ... 42
Chapter 10 Temperature Probe Installation (not on XR 2000) .............................................................43
Chapter 11 XR Utility Programs ............................................................................................................. 45
XR 4500, XR 4500TL, and XR 6500 Utility Programs .....................................................45
Program 0: Normal Operation ...................................................................................45
Program 1: Simple Traffic Light .................................................................................45
Program 2: Motion Traffic Light .................................................................................45
Program 3: Normal Operation with Traffic Light Commands .....................................45
Program 4: Freeze Weight (Capture Print String) ....................................................45
Program 5: Command Mode .....................................................................................46
PROGRAM 12: LEGACY COMMAND MODE ..........................................................48
XR 2000 Utility Programs ................................ .... .............................................................49
Chapter 12 Troubleshooting & Error Messages ................................................................................... 52
Chapter 13 Spare Parts Lists ..................................................... ................................................... .......... 54
Chapter 14 Specifications ................................................... ....................................................... ............. 57
4 XR Series Installation Instructions
1 General information and warnings
1.1 About this manual
This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above.
The names of the chapter and the next subsection level appe ar at the top of alternating
pages of the manual to remind you of where you are in the manual. The manu al name
and page numbers appear at the bottom of the pages.
Text conventions
Key names are shown in bold and reflect the case of the key being described. This
applies to hard keys and onscreen or soft keys.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
Special messages
1.1 About this manual
There are five types of special text messages, NOTE, CAUTION, WARNING,
DANGER, and ELECTRICAL HAZARD. Each will appear as illustrated below:
NOTE: This contains extra information on a concept or process.
CAUTION: This may cause damage to the product or data loss.
WARNING: This could result in injury or death
DANGER: THIS WILL RESULT IN INJURY OR DEATH
ELECTRICAL DANGER: THIS WILL RESULT IN INJURY OR DEATH.
XR Series Installation Instructions 5
1 General information and warnings
1.2 Installation
DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE
PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.
1.3 Electrical installation
CAUTION: The power cable must be connected to an earth-grounded electrical
outlet. The electrical supply must have a circuit breaker with an appropriate
rating to protect from over-current conditions.
For your protection, all electrical (1 10V or 230V) equipmen t used out of doors or
in wet or damp conditions should be supplied from a correctly fused power
source and protected by an approved ground fault protection device (RCD,
GFCI etc.)
IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.
1.3.1 Pluggable equipment
Pluggable equipment must be installed near an easily accessible socket outlet.
1.3.2 Permanently wired equipment - Isolator requirements
Permanently connected equipment must have a readily accessible disconnect device
incorporated in the fixed wiring such as an isolator or circuit breaker with at lea st 3mm
contact separation.
The isolator MUST NOT be installed into the flexible power cable supplie d with the unit.
1.3.3 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
6 XR Series Installation Instructions
1.4 Routine maintenance
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Always turn off the machine and isolate from the power supply before starting any
routine maintenance to avoid the possibility of electric shock.
Make sure that it is placed securely on a flat and level surface.
1.5 Cleaning the machine
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
1.4 Routine maintenance
1.6 Training
Wipe down the outside of standard products
with a clean cloth, moistened with water and
a small amount of mild detergent
Spray the cloth when using a proprietary
cleaning fluid
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
T o avoid the ri sk of RSI (Repetitive S train Injury), place the machine on a surface which
is ergonomically satisfactory to the user. T ake frequent br eaks during prolonged usage.
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray any liquid directly on to the display windows
XR Series Installation Instructions 7
1 General information and warnings
1.7 FCC and EMC declarations of compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Canada
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
8 XR Series Installation Instructions
2 Introduction
Thank you for purchasing an XR series remote display. The XR series incorporates the
highest performance standards and the most standard features of any weighing
display, making them the best choice for virtually any remote viewing application.
Like all Avery Weigh-Tronix products, the XR remote displays are designed with
durability , functionality and versatility in mind. If you should need technical assist ance,
please contact your local, authorized Avery Weigh-Tronix distributor.
ATTENTION! Unauthorized installation and service of this unit may void the
warranty.
2.1 Display
2.1 Display
The weight display is made up of 6 LED digits of 7 segments each. Up to 2 decimal
places can be displayed. (Five decimals on the XR 2000).
XR Series Installation Instructions 9
Figure 2.1 Display samples: Top-XR 4500, Bottom-XR 2000
2 Introduction
2.2 Keypad
The units have four annunciators under the display with bright LED markers:
l GR = Gross Weighing Mode
l NT = Net Weighing Mode
l lb = Pounds
l kg = Kilograms
All models of the XR, except the XR 2000, have a keypad on the bottom of the unit. See
illustration of the keypad in Figure 2.2.
Figure 2.2 Keypad
The keypad has three pushbuttons or keys and a light sensor window. Use the keys to
set time and date and to access the configuration mode. The ligh t se nsor con trols the
brightness of the LEDs based on ambient light levels.
10 XR Series Installation Instructions
3.1 Installing the XR 4500, XR 4500TL or XR 6500
3 Installation
3.1 Installing the XR 4500, XR 4500TL or XR 6500
3.1.1 Pre-installation (Receiving Inspection)
It is always good practice to verify that the unit is complete and undamaged upon
receipt.
l Check over packaging for any signs of damage.
l Remove the XR from its protective packaging and check for da mage.
l Verify that the shipment includes:
m Correct XR remote display (complete and intact, with power cord).
m Installation and Technical Instructions.
l Displays ordered with the wireless option should include:
m Radio module
m External antenna
m Internal antenna cable
m Base station kit
m FCC/IC sticker
3.1.2 Opening an Enclosure
1. Make sure the unit is disconnected from power.
2. Remove the Phillips head screws from each side of the enclosure.
3. Slowly, guide the front cover off of the main enclosure. See Figure 3.1.
XR Series Installation Instructions 11
Figure 3.1 Opening the XR 4500 / 4500TL / 6500 (side view)
3 Installation
Captive Screws
3.1.3 Lowering the Electronics Plate
1. Remove the three (3) captive screws holding the electronics plate to the main
enclosure. See Figure 3.2.
Figure 3.2 Open enclosure
2. Slowly, allow the electronics plate to swing down. The controller board and
power supply board are now accessible for installation, wiring and service.
See Figure 3.3.
3.1.4 Mounting Instructions
1. Inspect the installation site for properly grounded power. The outlet must be
installed near the XR and easily accessible.
2. Ensure that mounting structures (walls, pole brackets, etc.) will bear the weight
of the display (XR 4500: 20 lbs, XR 6500 & 4500TL: 28 lbs).
3. Allow proper clearance for lowering and removing the electronics carriage.
12 XR Series Installation Instructions
4. Use proper hardware, including wall anchors where necessary, when
mounting the enclosure. Secure the main enclosure to wall or pole mounted
bracket with 5/16ths bolts.
Figure 3.3 Electronics plate down
3.1 Installing the XR 4500, XR 4500TL or XR 6500
Dia: .375in.[9.5mm]
24.00in.[609.6mm]
23.00in.[584.2mm]
10.125in.[257.2mm]
8.88in.[225.6mm]
6.00in.[152.4mm]
3.5in.[89mm]
3.5in.[89mm]
Dia: .375in.[9.5mm]
32.00in.[812.8mm]
31.00in.[787.4mm]
13in.[330.2mm]
11.75in.[298.4mm]
7.75in.[196.9mm]
5. Run power and communication cables into the enclosure via strain reliefs (as
required).
The electronics carriage may be removed to reduce weight when installing.
Mounting hole size in the case is 3/8”.
Wall Mounting
Hole patterns for the XR series are given in Figure 3.4 and Figure 3.5.
Figure 3.4 XR 4500 Outline dimensions and hole pattern
Figure 3.5 XR 4500TL and XR 6500 Outline dimensio ns and hole pattern
Pole Mounting Bracket
1. Select appropriate height and fasten the small “C” bracket to the pole using the
mounting clamps provided.
2. Fasten the larger “C” bracket to the small “C” bracket using the hardware
provided.
XR Series Installation Instructions 13
3 Installation
3. Fasten the XR display to the pole mounting bracket as outlined in the
mounting instructions (See Figure 3.6).
The pole mounting bracket allows use of poles or beams up to eight inches in
diameter.
Figure 3.6 Pole mounting bracket
Visor Option
1. Loosen the mounting hardware on the main enclosure 1/8th inch.
2. Rest the visor’s mounting brackets on the bolt between the bolt head and the
front of the side mounting plates.
3. Re-tighten the mounting hardware.
14 XR Series Installation Instructions
Figure 3.7 Optional visor
3.2 Installing the XR 2000
3.2.1 Opening the XR 2000 Enclosure
1. Make sure the unit is disconnected from power.
2. Remove the 6 screws (with sealing washers) from the front of the enclosure.
3. Guide the front panel away from the main enclosure. Be sure to watch the
internal cable connections! See Figure 3.8
3.2 Installing the XR 2000
3.2.2 Mounting Instructions
Mounting hole size in the case is 5/16”.
1. Inspect the installation site for properly grounded power.
2. Ensure that mounting structures (walls, posts, etc.) will bear the weight of the
display (XR 2000: 6 lbs).
3. Use proper hardware, including wall anchors where necessary, when
mounting the enclosure. Secure the main enclosure to wall or pole mounted
bracket with 5/16ths bolts.
4. Run power and communication cables into the enclosure via strain reliefs (as
required).
Figure 3.8 XR 2000 enclosure laid open
XR Series Installation Instructions 15
3 Installation
Figure 3.9 XR 2000 dimensions
16 XR Series Installation Instructions
4Wiring
J3 J4 J5
20mA
Mode
Switch
(SW10)
4.1 Wiring the XR 4500, 4500TL or 6500
4.1.1 Power Wiring
XR displays are wired for power at the factory. The factory supplied power cable can
be removed for direct AC wiring if necessary.
4.1.2 Communications Wiring
All communications wiring terminates at the controller board. Communications should
be wired before applying power to the unit.
4.1 Wiring the XR 4500, 4500TL or 6500
RS 232 Wiring
Terminate the indicator’s communication wires at the RS 232 terminal (J3), shown in
Figure 4.1.
See the table below for pin assignments:
Figure 4.1 Communication terminals
INDICATOR TO XR
TRANSMIT (TX) RECEIVE (RX)
RECEIVE (RX) NO CONNECTION
SIGNAL GROUND (GND) SIGNAL GROUND (SIG GND)
XR Series Installation Instructions 17
4 Wiring
RS 232 Daisy Chain / Multi-Drop Wiring
INDICATOR TO RD 1 TO RD 2
TX RX
No connection for Daisy Chain.
TX RX
RX for Multi-drop.
GND GND GND
RS 422/485 Wiring
Terminate the indicator’s communication wires at the RS 485 terminal (J4), shown in
Figure 4.1.
See the table below for pin assignments:
INDICATOR TO XR
TRANSMIT A (TX A) RECEIVE A (RX A)
TRANSMIT B (TX B) RECEIVE B (RX B)
SIGNAL GROUND SIGNAL GROUND
18 XR Series Installation Instructions
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