Avery Weigh-Tronix PC-805 Service Manual

PC-805 Parts Counter
Service Manual

2 PC-805 Parts Counter Service Manual

Table of Contents

Table of Contents ............................................................................... 3

Specifications...................................................................................... 4

What's in This Manual? ...................................................................... 5

Accessing Menus and Modes .................................................. 5

Scale Menu ......................................................................................... 6

CALib (Calibration) ................................................................... 7

ConFig (Configuration) ............................................................. 7

rEStArt (Restart) ...................................................................... 8

SEAL (Seal) ............................................................................. 8

done (Done) .............................................................................8

Diagnostic Menu .................................................................................9

ConFig. (Configuration) Menu ..................................................................... 11

Error Messages ........................................................................................... 14

Serial Communications................................................................................ 14

Cable Pinouts ................................................................................... 14

Preset Print Formats ......................................................................... 15

Zebra 2442 / Orion Printer Fixed Format Label Output .................... 16

Computer Protocol ............................................................................ 17

Disassembly Instructions ............................................................................. 19

PC-805 Technical Illustrations ..................................................................... 21

3PC-805 Parts Counter Service Manual

Specifications

Capacities and Resolutions:

Overcapacity Limits:

Internal Resolution:

Filters:

Display:

Power:

Output:

Capacity Normal Resolution Expanded Resolution

10 lb 0.001 lb 0.00005 lb
50 lb 0.005 lb 0.0002 lb

100 lb 0.01 lb 0.0005 lb

5 kg 0.0005 kg / 0.5 g 0.00002 kg / 0.02 g
25 kg 0.002 kg / 2 g 0.0001 kg / 0.1 g
50 kg 0.005 kg / 5 g 0.0002 kg / 0.2 g

Overcapacity indication (upper dashes) will occur at 9 divisions over rated
capacity or 102% of full scale capacity.

1 part in 2,000,000 (QDT

Standard digital software filtering

Seven digits of seven-segment, high-contrast black LCD, .5" (1.3 cm) high
with blue electro-luminescent backlight

15VDC at 300mA from a 117VAC 60Hz inline transformer
Optional 12VDC lead acid battery

Bidirectional RS-232 output with selectable baud rate

TM

)

Operating environment:

14° to 104° F (-10° to 40° C)
10 to 90% relative humidity, non-condensing

4 PC-805 Parts Counter Service Manual

What's In This Manual?

This manual contains the information you need to configure, calibrate and
service the PC-805 counting scale. The manual is divided into the following
sections:

• Scale Menu

• Diagnostic Menu

• Configuration Menu

• Communication

• Technical Drawings and Assemblies

Accessing Menus and
Modes

Switches not listed in Table are
irrelevant to the mode. It does
not matter what position they
are in for that particular mode.

The different modes of operation are accessed by placing the switches of
SW1 in the positions described in Table 1. Switch SW1 is located under the
scale shroud on the right side of the scale. See Figure 1. Calibration,
diagnostics, and configuration can also be accessed by pressing and
holding the PRINT key for five seconds.

Switch SW1

ON OFF Mode of Operation

1, 2 Normal Operation Mode

2 1 Menu Mode (Scale, Diag., Config.)

3 External Display Mode

Table 1

Switch settings

Figure 1

Switch SW1 location

5PC-805 Parts Counter Service Manual

Scale Menu

y

y

Because a 7 segment display
cannot show all of the alpha­bet, the words on the display
are the closest representations
of the words they stand for that
can be accomplished. The
menus show the words as all
caps and clarified in some
instances. The explanations in
the text will use the letters and
case you will see on the
display.

The first menu you see when entering the menu mode is the Scale menu.
Follow these steps to explore the Scale menu.

1. Set SW1-2 to the ON position
and SW1-1 to the OFF position
OR hold the PRINT key for 5
seconds. The display shows SCALE. The

entire Scale menu is shown in
Figure 2 below.

2. Follow the legend at the top of
the menu to navigate through the
menu. Each item is explained on
the next pages.

To move , press the key.
To move , press the ke
To move , and to choose an option, press the ke
Press key to go up one menu level.

COUNT/WEIGHT

SAMPLE
TA R E

.

ZERO

* = factory default value

.

Press any key
but

SAMPLE

to abort the
calibration process

6 PC-805 Parts Counter Service Manual

Figure 2

Scale Menu

CALib (Calibration)

A

CALib is the calibration function for the scale. Follow these steps to cali­brate your scale:

The scale defaults to 10,000d
resolution after calibration.

Table 2

lternate Span Weights

Scale
Capacity

5
10
25
50
75
100
125
150
200
250
300
500

Press any key except the
SAMPLE key to abort calibra­tion. If you abort the procedure,

Abort is displayed briefly then
CALib.

Alt 1

N/A
N/A
10
10
10
10
10
10
50
50
50
50

Alt 2

N/A
N/A
25
25
50
50
50
50
100
100
100
200

1. With CALib displayed, press the
ZERO key. . . PoUnd or 1000 g is displayed.

These are your choices for unit of
measure for the calibration test
weight.

2. Toggle between these two units
of measure by pressing the
SAMPLE key. With the unit of
measure you want displayed,
press the ZERO key. . . A weight capacity is shown on the

screen.

3. Press the SAMPLE key to scroll
through the choices of scale
capacity. With your choice
displayed, press the ZERO
key. . . LoAd 0 is displayed. Be sure all

weight is removed from the scale.

4. Press the ZERO key. . . bUSY is briefly displayed then LoAd

X. X is the amount of weight to put
on the scale for calibration. You can
scroll to an alternate weight by
pressing the ZERO key. See Table 2
at left.

During calibration the display
may show bUSY if scale
motion is detected. Wait to see
if the display clears. If not, turn
off the scale and turn back on.
Repeat the calibration proce­dure

ConFig (Configuration)

5. With LoAd X displayed, place X
weight on the scale and press
the ZERO key. . . bUSY is briefly displayed then donE.

The display then returns to CALib.

ConFig (scale configuration) is the next item under the Scale menu. Below
are descriptions of each item in this submenu. Use the ZERO and SAMPLE
keys as you did in the calibration section to navigate through the choices
and select the configuration items you want.

0 rAngE Zero range

Choices: 100% or 2% of full capacity
Use this to set the allowable zero range.

0 Start Zero Start

Choices: YES or NO
If YES is select, the scale zeros when it powers up. If NO is
selected, the scale will display the weight on the platter when it
powers up.

Azt rng Auto zero tracking range

Choices: Off, 0.5d, 1d, 2d, 3d, 5d
Use this to set the allowable zero tracking range. This will not
affect the count or sample modes.

7PC-805 Parts Counter Service Manual

Bold selections are factory
defaults.

ovr CAP Over capacity

Choices: 102% or full capacity or 9 divisions
Use this to set the overcapacity limit.

StAblE Stability

Choices: Off, 0.25d, 0.5d, 1d, 2d, 5d
Use this to set the stability limit. This is the allowable motion for
zero acceptance, tare acceptance and the stable indicator.
Off = 100d.

rESo Resolution

Choices: 5k, 10k, 12.5k, 15k, 20k, 25k, 30k, 40k, 50k, 75k,
100k, 125k, 150k, 200k, 250k, 300k, 400k, 500k
Use this to set the desired scale resolution.

FiLtEr Filter

Choices: Normal and Fast
Use this to set the amount of filtering needed for your situation.
Choose Fast in situations with excess vibration.

UPdAtE Update

Choices: 1 time/second, 2 times/second, 8 times/second,

16 times/second

Use this to set the display update rate.

dEFAULt Default

Choices: Yes, No
Use this to reset the Config. factory defaults. Calibration will not
be affected.

rEStArt (Restart)

SEAL (Seal)

done (Done)

LFiLt LFilter

Choices: 4, 5
Sets filtering of the QDT® cell. A setting of 4 is more accurate
but slows response compared to a setting of 5.

done Done

Hit the SAMPLE key with this displayed to move back to the
ConFig display.

Restart is the next menu item. Use this to reinitialize the scale. You will need
to recalibrate if you choose yes.

Seal is the next menu item. Choose Yes if you want to disable access to the
scale menu through the front panel PRINT key. If yes is chosen and you try
to access the scale menu, SEALEd will be displayed. Choose No if you
want to leave front panel access to the scale menu available.

Done is the last menu item in the Scale menu. Press the COUNT/WEIGHT
key to return to the SCALE display.

8 PC-805 Parts Counter Service Manual

Diagnostic Menu

A

AZT

Figure 3 shows the Diagnostic menu.

To move , press the key.
To move , press the key.

SAMPLE
TARE

To move , and to choose an option, press the key.
Press key to go up one menu level.

shows voltage shows raw

compression
crystal count

Lets you

check key

function

COUNT/WEIGHT

tension

crystal

count

shows high

resolution with

ZT on

digital count

shows high

resolution w/o

Figure 3

Diagnostic menu

performs

a serial

loopback

test

ZERO

shows model #,

software

revision level

and performs a

display segment

test

A PC-805 with the backlight
enabled and a fully charged
battery may be expected to last
12 hours before recharging is
necessary. With the backlight
disabled the battery will last
approximately 24 hours and
take about eight hours to
recharge.

Access the diagnostic menu by following the instructions in the section
Accessing Menus and Modes. Below are explanations for each of the items
in this menu. With the test name displayed, press the ZERO key to perform
the test.

BAttERY Battery

Choose this to display the current battery voltage. Battery
voltage will usually read from 11 to 13 volts. The Lo Bat annun­ciator will show up when voltage drops to 11.5 volts. The scale
will shut off when voltage is 10 volts. While recharging, this
display will show 13-14.5 volts and if AC powered the display will
show approximately 14.5 volts.

C CRYSt Compression Crystal

Choose this to display the raw frequency from the compression
crystal in the Quartzell
scale should be as stable as the other crystal frequency and
within 10% of each other. This number should increase as
weight is applied to the scale. Press the ZERO key to end the
test.

t CRYSt Tension Crystal

Choose this to display the raw frequency from the tension
crystal in the Quartzell
scale should be as stable as the other crystal frequency and
within 10% of each other. This number should decrease as
weight is applied to the scale. Press the ZERO key to end the

®

. A typical count with no load on the

®

. A typical count with no load on the

9PC-805 Parts Counter Service Manual

test.

Count Count

Choose this to display the raw, digital counts from the
Quartzell

TM

. Count should be approximately 100,000-200,000

and as stable as the crystal counts.

SERIAL Choose this to perform a serial loopback test. You must connect

the transmit and receive lines together for this test to work.
Display will show pass or fail.

dISPLAY Display

Choose this to display the model number, software version part
number and revision and to perform a display segment test.

bUttonS Buttons

Choose this to test the keys of the front panel. Each key press is
spelled out in the display to show it is functioning properly. The

COUNT/WEIGHT key will return the display to bUttonS.

HI RESA High resolution with AZT enabled

Choose this to display weight data with 1,000,000 count resolu­tion. AZT is enabled during this test. Press the SAMPLE or
COUNT/WEIGHT key to stop the test.

HI RESn High resolution with no AZT

Choose this to display weight data with 1,000,000 count resolu­tion. AZT is disabled during this test. Press the SAMPLE or
COUNT/WEIGHT key to stop the test.

10 PC-805 Parts Counter Service Manual

Config. (Configuration) Menu

The Config. menu is shown in Figure 4. Access the Config. menu by follow­ing the instructions in the section Accessing Menus and Modes. Below are
explanations for each of the items in this menu.

Figure 4

Configuration menu

11PC-805 Parts Counter Service Manual

Bold selections are the factory
defaults.

UnitS Units

Choices: pounds, grams, kilograms, ounces
Enable the unit or units of measure you want to have available
when pressing the UNITS key. Default is all units are enabled.

Spl Lo Sample low

Choices: 1, 2, 5, 10, 25, 50, 100
Choose the minimum allowable sample size

AccY-Lo Accuracy low

Choices: Off, 95%, 98%, 99%
Choose the minimum desired sample accuracy. Reducing
sample accuracy requires fewer samples.

Spl-typE Sample type

Choices: bul (bulk) and dri (dribble)
Choose the type of sampling you want to use. Pick bulk sam­pling if you want to place all the sample parts on the scale at the
same time. Pick dribble sampling if you will be counting (drib­bling) parts onto the scale.

PIE-rnd Piece weight rounding

Choices: Off, 1%, 2%, 5%
Choose the percent of piece weight rounding you want.

Serial Serial

Use this submenu to configure the serial interface.

dEVICE Device

Choices: none, broadcast, imp printer, Orion, com­puter
Use this to choose the device to be interfaced with
your scale. If you select imp, the output format will
be selected by the format menu. If you select com­puter, the output is determined by the commands
received from the computer. Select broadcast to
continuously output the format selected in the format
menu. If you pick the Orion printer, the format shown
in the Print Formats section is sent.

bAUd Baud

Choices: 1200, 2400, 4800, 9600, and 19,200
Choose the baud rate for your serial communication.

dAtAbit Databit

Choices: 7 or 8
Choose the data bits to be used in serial communica­tion.

PAritY Parity

Choices: none, even, odd
Choose the parity to be used in serial communica­tion.

12 PC-805 Parts Counter Service Manual

AdvAnCE Advance

Choices: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9
If you are using an imp printer, use this to choose the
number of advances to be inserted after the format-

ForNat Format

Auto Autoprint

donE Done

IdLE Idle

Choices: off, 5, 10, 15, 20, 25, 30, 60 minutes
Choose the amount of idle time the scale will remain powered
when operating under battery power. Choose off if you do not
want the scale to automatically shut off. The scale will not do the
power zero test if Off is chosen. Maximum battery life with
continuous backlight usage is approximately 12 hours on a full
charge. Without backlight enabled, battery life is approximately
24 hours and takes about eight hours to recharge.

ted transmission.

Choices: 0, 1, 2, 3, 4, 5, 6, 7
If you are using an imp printer or Broadcast, choose
from 8 preformatted outputs. These are described in
the Serial Communications section of this manual.

Choices: No and Yes
If you are using an imp printer, choose no to disable
autoprint and yes to enable autoprint. If enabled the
weight will automatically be printed after each weight
is added and stabilizes. Autoprint will re-arm after the
weight has returned to within 10 divisions of net zero.

Press the ZERO key to return to the Serial display.

Latch Sample Latching

Choices: 1, 2, OFF
Latching, if enabled, gives the appearance of stability immedi­ately following the sample process. The sample latch is broken
when motion is detected or if the calculated count is over two
pieces away from the sample size. The latch will not function
again until another sample process is completed.

Backlight Backlight

Choose to turn backlight on or off. On is the default setting.

donE Done

Press the ZERO key to return to the ConFig display.

13PC-805 Parts Counter Service Manual

Error Messages

The error messages you might see on the display are shown below.

EPr Err EEPROM error - press the TARE key to acknowledge the error

CAL Err Calibration error - perform calibration procedure to correct

Lo Bat Low battery voltage - this annunciator will appear when battery

Serial Communications

voltage reaches 11.5 volts. The scale will shut off at 10 volts.

Cable Pinouts

A straight through cable (1 to 1,
2 to 2, etc.) can be used from a
9-pin computer serial port to
connect this scale.

Pinout assignments for the serial communication are shown below.

9-pin Female

Scale

Pin Name Direction

2 TXD OUT
3 RXD IN
5SG -

14 PC-805 Parts Counter Service Manual

Preset Print Formats

If the scale is in count mode,
displayed weight formats will
send weight, not count.

There are six preset serial print formats. Choose the one you want to use
during configuration of the scale. The formats are described below.

Abbreviations:
CR = carriage return
LF = line feed
SP = space
U = units character
W = weight character
C = count character
T = tare character
G = gross weight character
P = piece weight character
I = weight type identifier (G for gross, T for tare and N for net)

Imp Printer Format 0

Imp Printer Format 1

Imp Printer Format 2

Imp Printer Format 3

Imp Printer Format 4

Net weight only:

WWWW.WW<CR><LF>

Net weight with units:

WWWW.WW<SP>UU<CR><LF>

GTN with units:

'G'<SP>GGGG.GG<SP>UU<CR><LF>

'T'<SP>TTTT.TT<SP>UU<CR><LF>

'N'<SP>WWWW.WW<SP>UU<CR><LF>

Displayed weight with identifier:

I<SP>WWWW.WW<CR><LF>

In Count Mode: N<SP>CCCC<SP>PCS<CR><LF>

In Weigh Mode: I<SP>WWWW.WW<SP>UU<CR><LF>

15PC-805 Parts Counter Service Manual

Imp Printer Format 5

Net weight with units, count and piece weight:

Net = WWWW.WW<SP>UU<CR><LF> (Net = or Gross =)

Count = CCCCCCC<CR><LF>

Piece Wt = .PPPPPP<SP>UU<CR><LF>

Imp Printer Format 6

Imp Printer Format 7

Zebra 2443 / Orion Printer
Fixed Format Label Output

Fixed length (nine digits) displayed weight with units.

sxxxxx.xx uu<CR> (s = positive (a space) or negative (-) weight)

COUNT: CCCC<SP>PCS<CR><LF>

You may also choose to print an Orion printer bar code label. This printer
has one format shown below. It can be chosen through the configuration
menu explained in the Service Manual. The active unit of measure will be
printed. This example shows the weight in LB and the time and date line. If
your printer is not equipped with time and date capability, the time and date
line will not appear on the label.

16 PC-805 Parts Counter Service Manual

Time and date line only appear if the printer
has time and date capability.

Computer Protocol

COMMAND RESPONSE DESCRIPTION

CA<CR> none Clear Sample

CC<CR> cc_xxxxx<CR> Request piece count

CP<CR> cp_x.xxxxxxuu<CR> Request piece weight value

CM<CR> none Switch to count mode

DIxxxxxxxx<CR> none Display Message xxxx

IC<CR> none Reset Scale (warm start)

PWx.xxxxx_uu<CR> none Loads x.xxxxx as piece weight

TR<CR> tr_ _ _ _x.xxxuu<CR> Request tare value

The scale's RS-232 bidirectional communication works in a master/slave
protocol. A computer or master sends a command code to the scale (slave)
which will return a response to the master device or perform a scale func­tion. Commands to the scale are in uppercase, terminated with a carriage
return. Scale responses begin with the lowercase equivalent of the com­mand code.

(message is 8 characters max)

TZ<CR> none Clear the current tare

Txxxx.x_uu<CR> none Loads xxxx.x as tare

WD<CR> wd_ _ _xx.xxx<CR> Request net weight

WE<CR> we_ _ _xx.xxxuu<CR> Request net weight with units

W<CR> we_ _ _ _x.xxxuuHML<CR> Request net weight with units

and status

WG<CR> wg_ _ _xx.xxxuu<CR> Request gross weight with

units

WM<CR> none Switch to weight mode

WS<CR> ws_HML<CR> Request scale status

WZ<CR> none Zero the scale

Legend:

1) "_" ....... represents the ASCII space character

2) "u" ....... represents the units of measure character(s):

........... "LB" for pounds

........... "KG" for kilograms

........... "G" for grams

3) <CR> .. represents the ASCII carriage return

4) HML .... represents three bytes of scale status information as described

on the next page.

5) Value entered is assumed to be in same units of measure as what the

scale is currently in.

6) Display messages are limited to seven characters.

17PC-805 Parts Counter Service Manual

Scale Status Byte H:

BIT: 7 6 5 4 3 2 1 0

0011XXXX

Scale Status Byte M:

BIT: 7 6 5 4 3 2 1 0

0011XXXX

1: In motion
1: At zero
1: Under capacity
1: Tare active

1: Negative
1: Over cap.
1: PROM checksum error
1: faulty calibration

Scale Status Byte L:

BIT: 7 6 5 4 3 2 1 0

0011000X

1: low battery
0: unused
0: unused
0: unused

18 PC-805 Parts Counter Service Manual

Disassembly Instructions

If it is necessary to service the PC-805, follow this checklist for disassembly
and re-assembly.

✍

❒ 1. Disconnect the scale from the power source and remove the scale

❒ 2. Remove the two socket-head screws securing the top plate to the

WARNING! Be sure to counter
the torque force applied when
loosening or tightening screws
connected to the weight
sensor, or weight sensor
damage may result. Also do
not use a "T" handle allen
wrench and always lay the
palm of your hand on the
aluminum top plate when you
break loose the top screws.

shroud.

SEE WARNING TO THE LEFT.

weight sensor. Lift off the top plate. Do not lose the weight sensor
spacer located between the top plate and the weight sensor.

To access the electronics:

To remove the power

supply/IO board:

Figure 5

Spacer locations

❒ 3. Disconnect the display cable from the scale base.

❒ 4. Remove the four screws holding the electronics cover plate to the

base and lift off the cover.

❒ 5. Remove the weight sensor interface cable from the pins on the

power supply board.

❒ 6. Remove the screws holding the PC board to the base and lift out the

PC board.

19PC-805 Parts Counter Service Manual

20 PC-805 Parts Counter Service Manual

PC-805 COUNTING SCALE

10 lb / 5 kg cap. , 12” x 14” BASE
PARTS AND ASSEMBLY

21

ITEM

NO. DESCRIPTION W-T P/N QTY

1 Remote Display Cable Assy 1140-11832 1
2 Shroud (10 lb.) 1076-16136 1
3 Quartzell Assy 7153-15694-05 1

Quartzell EPROM (not shown) 51757-0016 1
4 Screw, #10-32 x .25"L 1006-09173 2
5 Vinyl Cap 1051-13968 3
6 I/O Connector Mtg Bracket 1067-15693 1
7 PVC Wire Duct 1074-15171-04 1
8 Display Mtg Plate 1069-16135 1
9 Nylon Spacer 17820-0010 6

10

Screw, Flat Head, Hex Soc, 1/4-20 X

1.00"L

1018-11594 2

11 Main Interconnect Pc Board 49995-0012 1
12 Pwr Supply, 120vac/14vdc, 0.7 amp

Pwr Supply, 230vac/14vdc, 0.7 amp

1148-16069

1148-1607011
13 Pwr Supply Mtg Bracket 1067-15647 1
14 Platter 1076-14702 1
15 Screw, #6 x .38"L 1009-05758 6
16 Aluminum Spacer 1043-13977 1
17 Foot Assy 7075-15475-03 4
18 Capscrew, 1/4 x .1.00"L 1007-02617 2
19 Standoff,m/f #6 x 1/4 HEX x .75"L 1044-00275 6
20 Standoff,m/f #4 x 3/16 HEX x .19"L 1044-01085 2
21 Cable Clamp 1074-00392 1
22 Level Bubble 1083-00095 1
23 Level Bubble Tape 1045-15177 1
24 Flat Washer, 1/4" 1029-00099 2
25 Acorn Nut, #10 1028-16157 4
26 Base 7069-15914-02 1
27 Tooth Washer, #6 1031-00128 3
28 Slotted Stud, 1/4-20 x 2.00"L 1015-14427 4
29 Shroud Spacer 1043-14426 4
30 #6 Lock Washer (external tooth) 15697-0030 6
33 Loadbridge 1066-16179 1
34 Screw, Locking Hex Socket, 1011-04367 1
35 Cable Assy (Quartzell-to-main) 7140-14118 1
36 Screw,#6-32 x .25"L 1009-10039 2
37 Screw,#6-32 x .38"L 1006-02604 6
38 Display Enclosure, Top 1069-15966 1
39 Display Enclosure, Bottom 1069-15967 1
40 Keypad / Backer Plate Assy 51937-0019 1
41 Display Pc Board Assy 7405-15834-02 1
42 Battery, 12VDC 15553-0074 1
44 Remote Display (complete assy) 7131-15965 1
45 Screw, #6 x .25”L 1006-02598 4
46 Remote Display Cable, 6 ft. length

(optional)

9570-12450 1

47 Battery Cable Assy 50048-0017 1
48 12V Battery Kit,

(battery,cable,bracket,screws)

50236-0019 1

PC-805 COUNTING SCALE

DRAFT SHIELD (optional) (10 lb. / 5 kg. 12” x 14” BASE VERSION ONLY
PARTS AND ASSEMBLY

22

ITEM

NO. DESCRIPTION W-T P/N QTY QTY

1 SUPPORT POST 1058-15413 2 2

2 SHIELD DOOR 1069-15404 1 1

3 SHIELD TOP PANEL 1069-15403 1 1

4 SHIELD REAR PANEL 1069-15406 1 1

5 SHIELD SIDE PANEL 1069-14604 2 2

6 SUPPORT POST w/SIDE HOLE 1058-14424 2 2

7 THREADED SPRING /

PLUNGER

1068-14610 2 2

8 KNOB 1091-14144 1 1

9 HEX NUT, #10-32 14506-0059 1 1

10 SCREW, #6-32 x .31” LG 1001-13790 2 2

11 STANDOFF, #6-32 x .31” LG 1044-00121 2 2

12 VINYL CAP 1051-13968 2 2

13 SCREW, .25”-20 x .50” LG 1007-00538 4 8

PC-805 COUNTING SCALE

50 lb / 25 kg , AND 100 lb / 50 kg cap. , 12” x 14” BASE
PARTS AND ASSEMBLY

23

ITEM

NO. DESCRIPTION W-T P/N QTY

1 Remote Display Cable Assy 1140-11832 1
2 Shroud (dished) 1076-14741 1
3 Quartzell Assy (50lb / 25kg cap.) 7153-15694-32 1

Quartzell Assy (100lb / 50kg cap.) 7153-15694-50 1

Quartzell EPROM (not shown) 51757-0016
4 Screw, #10-32 x 3/8"L 1006-02039 2
5 Neoprene Pad, Conductive, .62” dia. 60068-0011 5
6 I/O Connector Mtg Bracket 1067-15693 1
7 PVC Wire Duct 1074-15171-04 1
8 Display Mtg Plate 1069-16135 1
9 Loadbridge 1066-15993 1

10 Capscrew, Hex, 1/4-20 X 1.00"L 1007-02617 4
11 Main Interconnect Pc Board 49995-0012 1
12 Pwr Supply, 120vac/14vdc, 0.7 amp

Pwr Supply, 230vac/14vdc, 0.7 amp

1148-16069

1148-1607011
13 Pwr Supply Mtg Bracket 1067-15693 1
14 Sealing Cover Label 1070-60103 1
15 Screw, #6 X .38"L 1009-05758 6
17 Foot Assy 7075-15475-03 4
18 #6 Lock Washer (external tooth ) 15697-0030 6
19 Ground Spring 1068-07674 2
20 Standoff,m/f #4 x 3/16HEX x .19"L 1044-01085 2
21 Cable Clamp 1074-00392 1
22 Level Bubble 1083-00095 1
23 Adhesive Tape (for bubble) 1045-13049 1
24 Flat Washer, 1/4" 1029-00099 4
25 Access / Security Cover 1069-15766 1
26 Base 7069-15278 1
27 Tooth Washer, #6 1031-00128 3
28 Shipping Block 1084-15131 1
29 Load Stop Pin (50lb / 25kg) 1090-16074-32 4

Load Stop Pin (100lb / 50kg) 1090-16074-50 4
33 Ball Top Shroud (optional) 7076-15118 1
34 Screw, Locking Hex Socket, 1011-15213 1
35 Cable Assy (Quartzell-to-main) 7140-14118 1
36 Screw,#6-32 x .25"L 1009-10039 2
37 Screw,#6-32 x .38"L 1006-02604 6
38 Display Enclosure, Top 1069-15966 1
39 Display Enclosure, Bottom 1069-15967 1
40 Keypad / Backer Plate Assy 51937-0019 1
41 Display Pc Board Assy 7405-15834-02 1
42 Battery, 12VDC 15553-0074 1
44 Remote Display (complete assy) 7131-15965 1
45 Screw, #6 x .25”L 1006-02598 4
46 Standoff, #6 x .75”L 1044-00275 6
47 Nylon Spacer 17820-0010 6
48 Remote Display Cable, 6 ft. length (optional) 9570-12450 1
49 Battery Cable Assy 50048-0017 1
50 12V Battery Kit,(incl: battery, cable, bracket,

screws)

50236-0019 1

PC-805 COUNTING SCALE

SYSTEM WIRING BLOCK DIAGRAM

24

PC-805 COUNTING SCALE

MAIN PC BOARD / DISPLAY BD / KEYPAD OVERLAY

25

PC-805 COUNTING SCALE

BATTERY INSTALLATION
(Battery Kit P/N 50236-0019)

26

PC-805 COUNTING SCALE

SCALES AND BASES
DIMENSIONAL OUTLINE

FOR 12” x 14” BASE

27

PC-805 COUNTING SCALE

WALL-MOUNT BRACKET AND REMOTE TOWER (OPTIONAL)
PARTS AND ASSEMBLY

28

ITEM

NO. DESCRIPTION W-T P/N QTY

1 Tower Support Channel

Tower Support Channel

49658-0010

49658-002811
2 Screw,#6 x 3/8” L 14473-0249 2
3 Grommet 15347-0018 1
4 Tower Channel (9”) 49659-0019 1

Tower Channel (18”) 49659-0027 1
5 Screw,#10 x ½” L 14473-0496 2
6 Tower Base 50085-0011 1
7 Wall-Mount Display Bracket 49599-0012 1

PC-805 COUNTING SCALE

BATTERY CHARGER PARTS LIST AND
DIMENSIONAL OUTLINE

29

ITEM

NO. DESCRIPTION W-T P/N QTY

1 Battery Charger PC BD Assy 50093-0011 1
2 Base Plate Assy 45911-0045 1
3 Grommet 15347-0018 1
4 Standoff, M/Fem, #6 x 7/8” L 15437-0472 1
5 Screw,#6 x 3/8” L 14473-0249 1
6 Lock Washer, #6 14474-0032 1
7 Screw,#4 x 1/4” L 14473-0108 3
8 Lock Washer, 14474-0024 3

PC-805 COUNTING SCALE

EXTERNAL CABLE ASSY PIN-OUTS

30

Weigh Bar® is a registered trademark
of Avery Weigh-Tronix and may be
registered in certain jurisdictions.

®

Quartzell

is a registered trademark of Weigh-Tronix Inc.

All brands and product names used
within this document are trademarks
or registered trademarks of their respective holders.

09/28/05 805_S.P65 PN 29718-0010E e1 Printed in USA

Avery Weigh-Tronix USA

1000 Armstrong Dr.
Fairmont, MN 56031 USA
Telephone: [phone]
Facsimile: 507-238-4195
e-mail: [e-mail]
www.wtxweb.com

Avery Weigh-Tronix UK

Foundry Lane
Smethwick, West Midlands
England B66 2LP
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web site:www.averyweigh-tronix.com

Avery Weigh-Tronix Canada, ULC

217 Brunswick Boulevard
Pointe Claire, QC H9R 4R7 Canada
Telephone: [phone]
Toll free: 800-561-9461
Facsimile: 514-695-6820
www.weigh-tronix.ca