Avery Weigh-Tronix 640 XL, 640 M, 640 Service Instructions Manual

Weigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions Manual

Model 640 Series Indicators

Service Instructions

NORTH AMERICA

43109-0018 Issue AD October 2009

Table of Contents

page

Manual revision history ............................................................................................................................. 5

Chapter 1 General information and warnings ....................................................................................... 6

About this manual ..............................................................................................................6

Installation .......................................................................................................................... 7

Safe handling of equipment with batteries .................................................................. 7

Routine maintenance ......................................................................................................... 7

Cleaning the machine ........................................................................................................ 8

Training .............................................................................................................................. 8

Sharp objects ..................................................................................................................... 8

FCC and EMC declarations of compliance ........................................................................ 9

Chapter 2 Introduction ........................................................................................................................... 10

Front Panel ...................................................................................................................... 10

Key Descriptions ....................................................................................................... 11

Annunciators ............................................................................................................. 12

Display Messages ............................................................................................................ 12

Chapter 3 Setup Menu ............................................................................................................................ 13

Accessing the Setup Menu .............................................................................................. 13

Setup Menu Summary ..................................................................................................... 14

CONFIG Menu ................................................................................................................. 15

CUSTOM Menu ............................................................................................................... 18

O-CAP Menu .................................................................................................................... 20

SPAN Menu ..................................................................................................................... 21

CLOCK Menu ................................................................................................................... 22

AUT.LOC Menu ............................................................................................................... 22

INPUT Menu .................................................................................................................... 24

UPDATE Menu ................................................................................................................ 26

AVERGE Menu ................................................................................................................ 27

AZT Menu ........................................................................................................................ 30

STABLE Menu ................................................................................................................. 31

RS232 Menu .................................................................................................................... 32

Configuring for RF Operation .................................................................................... 35

M640 Serial Command Set ....................................................................................... 37

MAINT Menu .................................................................................................................... 38

INFO Menu ......................................................................................................................40

Chapter 4 Test Menu .............................................................................................................................. 42

Test Menu Summary ........................................................................................................ 42

Access the Test Menu ..................................................................................................... 43

Test Menu Items .............................................................................................................. 43

VOLTS (Input voltage) ............................................................................................... 43

LCD (LCD Display test) .................................................................................................... 44

KEYPAD (Keypad test) ............................................................................................. 44

A/D (View /Test A to D counts) .................................................................................. 45

SERIAL (Testing Serial Ports) ................................................................................... 46

INPUT (Testing the Input) ......................................................................................... 46

SOFT (Software PN, version and revision) ............................................................... 47

Chapter 5 Factory Level Servicing ........................................................................................................ 48

Resetting Factory Defaults ............................................................................................... 48

Model 640 Indicator Series Service Instructions 3

Downloading New Software to the Model 640 ................................................................. 49

Accessing Factory Calibration Mode ............................................................................... 50

Setting Zero Calibration ................................................................................................... 50

Setting the Span Calibration ............................................................................................ 51

Viewing Current Calibration ............................................................................................. 51

Viewing Factory Span Factor ........................................................................................... 51

Re-setting Factory Span Without Calibrating with a Simulator ........................................ 52

Chapter 6 Appendix A: Custom Configuration Num. Table ................................................................ 53

Chapter 7 Technical Illustrations .......................................................................................................... 57

Complete Service Menu ................................................................................................... 57

MODEL 640-Std / 640-XL Indicator (parts and assembly) ............................................... 58

MODEL 640-Std / 640-XL Indicator (Remote XMTR / RCVR (optional) Programming Instruc-

tions) ................................................................................................................................ 59

MODEL 640-Std / 640-XL Indicator (Dimensional Outline Drawing) ............................... 60

MODEL 640-Std / 640-XL Indicator (External System Diagram) ..................................... 61

MODEL 640-Std / 640-XL Indicator (Internal System Block Diagram) ............................ 62

MODEL 640-Std / 640-XL Indicator (Keypad/Backer Plate Assy) ................................... 63

MODEL 640-Std / 640-XL Indicator (Display and Keypad Interface PC Board) ..............64

MODEL 640-Std / 640-XL Indicator (Main PC Board Assy) ............................................. 65

MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 66
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 67
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 68
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 69

MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 70

MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 71

MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 72

MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 73

MODEL 640-Std / 640-XL Indicator (“Lower Panel” Connector/Cable Assy Pin-outs) .... 74

MODEL 640M Indicator (Parts and Assembly) ................................................................ 75

MODEL 640M Indicator (Lower Panel Options Using J-box and Lower Panel Parts List) 76

MODEL 640M Indicator (Dimensional Outline Drawing) .................................................. 77

MODEL 640M Indicator (External System Diagram) ....................................................... 78

MODEL 640M Indicator (Internal System Block Diagram) ............................................... 79

MODEL 640M Indicator (Keypad Assy - P/N 57162-0012) ............................................. 80

MODEL 640M Indicator Display (and Keypad Interface) PC Board P/N 57127-0024 (std. dis-

play) ................................................................................................................................. 81

MODEL 640M Indicator (Main PC Board Assy P/N AWT25-500042 (std.) P/N AWT25-500043

- RF Module option) ......................................................................................................... 82

MODEL 640M Indicator (“Lower Panel” Connector/Cable Assy Pin-outs) ....................... 83

TDM-40 Transfer Data Module (Optional, For 640-Series Indicators) P/N 55370-0014 & Cable

Pin-outs ............................................................................................................................ 84

MODEL 640-Std / 640-XL Indicator (Options / Accessories) ........................................... 85

4 Model 640 Indicator Series Service Instructions

This is a “Table of Contents preview” for quality assurance

The full manual can be found at http://the-checkout-tech.com/estore/catalog/

We also offer free downloads, a free keyboard layout designer, cable diagrams, free help and

support.

http://the-checkout-tech.com : the biggest supplier of cash register and scale manuals on the net