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User Instructions
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Avery Weigh-Tronix 2060 User Instructions

Model 2060
Universal Weight Indicator
User Instructions
AWT35-501506
Issue AB
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2018 Illinois Tool Works. All rights reserved.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.
Model 2060_u_en_501506.book
Table of Contents
Chapter 1 General Information and Warnings ........................................................................................ 7
About this Manual ..............................................................................................................7
Text Conventions ........................................................................................................7
Special Messages .......................................................................................................7
Installation ....................................... .................................... ...................................... .........8
Safe Handling of Equipment with Batteries .................................................................8
Routine Maintenance .........................................................................................................9
Cleaning the Machine ........................................................................................................9
Training ..................................... ................................................................ .........................9
Sharp Objects .............................................................................. .... ... ... ..........................10
FCC and EMC Declarations of Compliance ..................................................................... 10
Declaration of Conformity ......... ... ... ... .... ... ....................................................................... 11
Chapter 2 Overview .................................................................................................................................12
Front Panel and Keys ......................................................................................................12
Front Panel Keys .......................................................................................................13
Home Screen ...................................................................................................................14
Adjusting screen contrast .................................................................................................14
Using the alphanumeric keypad .......................................................................................14
Menus ..............................................................................................................................14
Standard Print Formats ....................................................................................................15
Chapter 3 Installation .............................................................................................................................. 17
Mounting the Model 2060 ................................................................................................17
Instructions for V mount ............................................................................................17
Instruction for Ram Mount .........................................................................................17
Cable Connections and Power Requirements .................................................................18
AWT05-509201 4+ Pin Amp Bottom Plate ................................................................18
AWT05-509202 4x 5Pin AWT Bottom Plate ..............................................................18
Connectors ................................................................................................................ 19
Routing the Scale Interface Cable ...................................................................................20
Connecting to a Convenience Outlet ...............................................................................20
Power Connections - Battery ...........................................................................................21
Wiring 2060 Indicator to Equipment Power Systems .................................... ...................23
12 Volt Power Systems (one and two 12 V batteries) ...............................................23
24 Volt Power Systems .............................................................................................24
Grounded Power Systems ........................................................................................24
Power Connections - AC ..................................................................................................25
Optional Communications Connections .... .......................................................................26
Additional Connectors ........................ ... ....................................................................27
I/O Connector Pins (9 pin connector) ........................................................................27
Chapter 4 Quick Start Calibration Guide ............................................................................................... 28
Calibrate the 2060 with a Standard Configuration Number ............................................. 28
Determine the Configuration Number ........................... ...................... ....................... 28
Configuration Codes ..................................................................................................30
Enter the Configuration Code Number Parameter (Cfg Num) ................................... 31
Configuration Code Numbers for Common Applications: ............................. .............32
Custom Configuration Number for AWTX Weigh Bars ....................................................33
Determine Configuration Number .................................... ....................... ...................33
Determine Custom Calibration Number ....................................................................34
Custom Number Table .............................................................................................. 34
Enter Configuration Code Number (Cfg Num) .......................................................... 38
Enter Custom Configuration Number (Cust.Cfg) ................ .......................................38
Custom Configuration Number Calibration ............ .... ... ... ... ... .... ... ... ..........................39
Model 2060 User Instructions 3
Configuring the 2060 for Other Brand Weigh Bars and Loadcells ...................................40
Custom Calibration Number ......................................................................................40
Chapter 5 Menus ............................................ ................................................... .......................................42
Accessing the menus .......................................................................................................42
Menu Navigation ......................................................................................................43
Exiting the Menus ............................................................................................................43
User menu ................................................... ... .... ...................................... .... ... ... .............45
The User submenu ....................................................................................................45
The About submenu ..................................................................................................46
The Audit submenu ...................................................................................................47
Diag menu .................................... ... ... ....................................... ... .... ... .............................48
Scale .........................................................................................................................48
Cur.Zero .................................................................................................................... 48
Display ...................................... ....................... ...................... ....................... .............49
Buttons ...................................................................................................................... 49
Ports ..........................................................................................................................49
Inputs .................................. ................... .................... ................... ................... ..........49
Outputs ..................................... .................................................... .............................50
Options ...................................................................................................................... 50
Logs ....................................... ....................... ...................... ....................... ................51
BSQ .................................... ................................................... .................................... 51
DigJbox .....................................................................................................................51
Admin menu .....................................................................................................................52
Calibrate .................................... ...... ....... ...... ....... ...... ....... ... ...... ....... ...... ....... ...... ...... .......54
Zero procedure ...................... ... ... .... ...................................... .... ... ... ... .... ... ................54
Span procedure .........................................................................................................55
Linearity (Linear) procedure ......................................................................................56
Build Up procedure ....................................................................................................56
Input procedure (key-in calibration) ....................... .................................................... 56
Gravity procedure ..................... ... .... ... ....................................... ... ... ... .... ... ... .............57
Display procedure .....................................................................................................57
Cal Unit procedure ....................................................................................................57
Print procedure ...................... ... ... .... ...................................... .... ... ... ... .... ... ................58
Cfg Num ....................................................................................................................58
Cust.Cfg ....................................................................................................................58
Span Adj ....................................................................................................................58
Scale menu ........... .... ... ....................................... ... ... ... ....................................... ... ... .......58
Capacty ..................................................................................................................... 59
Dvision .....................................................................................................................59
Units ..........................................................................................................................59
Stable ........................................................................................................................60
AZT ..................................... ................... .................... ................... ................... ..........60
Filter ..........................................................................................................................60
Ranges ...................................................................................................................... 62
2,3 Range .................... .... ...................................... .... ...................................... ... .......62
Type ..........................................................................................................................64
Roc ............................................................................................................................64
DigJbox .....................................................................................................................64
Traffic ........................................................................................................................64
System menu ........ .... ...................................... .... ... ... ....................................... ... ... ..........65
Site ............................................................................................................................65
Display ...................................... ....................... ...................... ....................... .............66
Buttons ...................................................................................................................... 67
D-Vals .................................... ....................... ...................... ....................... ................67
Tare ...........................................................................................................................69
Config ........................................................................................................................ 69
4 Model 2060 User Instructions
Archive ......................................................................................................................70
Serial .........................................................................................................................70
Update ...................................... .................................................... .............................70
Password ..................................... ....................... ....................... ...................... ..........71
Z-Lock .......................................................................................................................71
Beeper ...................................... .................................................... .............................71
Num Scl .....................................................................................................................71
Ports menu .......................................................................................................................72
Serial .........................................................................................................................72
Enet ...........................................................................................................................73
Protcl .........................................................................................................................75
P.F. Edit ................. ... ....................................... ... ... .... ...................................... ... .... ...77
PLC ...........................................................................................................................77
Printer ....................................... ....................................................... ..........................79
File ...................................... ...................... .................... ...................... .......................79
Options ...................................................................................................................... 81
Opt232 ...................................... ....................... ...................... ....................... .............81
USB ........................................................................................................................... 81
Chapter 6 Application menu ................................................................................................................... 82
Accessing the Application menu ......................................................................................83
Auto Settings ....................................................................................................................84
Totals Settings ....................................... ... ... ....................................... ... ... .... ...................85
App Settings ................................. ... ... ....................................... ... .... ... .............................85
App Info .................................. ... ... ....................................... ...................................... .......86
Model 2060 User Instructions 5
6 Model 2060 User Instructions

1 General Information and Warnings

1.1 About this Manual

This manual is divided into chapters by th e chapter numb er and the large text at the top of a p age. Subsections are labeled using the 1.1 and 1.1.1 convention. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to re mind you of where you are in the manual. The manual name and page numbers appear at the bottom of the pages.

1.1.1 Text Conventions

Key names are shown in bold and reflect the case of the key being described. If a key has dual functions, the function is shown first followed by the key name in parentheses and in bold, such as in these examples: F1, SELECT, PRINT, etc.
Displayed messages appear in bold italic type and reflect the case of the displayed message.

1.1.2 Special Messages

Examples of special messages you will see in this manual are defined below. The heading words have specific meanings to alert you to additional information or the relative level of hazard.
DANGER! THIS IS A DANGER SYMBOL. DANGER MEANS THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES WILL CAUSE INJURY OR DEATH.
ELECTRICAL WARNING! THIS IS AN ELECTRICAL WARNING SYMBOL. ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH.
WARNING! This is a Warning symbol. Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death.
CAUTION! This is a Caution symbol. Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
Model 2060 User Instructions 7
NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product.

1.2 Installation

NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.

1.2.1 Safe Handling of Equipment with Batteries

CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufactur er. Dispose of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la batterie, remplacer uniquement avec une batterie du même type ou d'un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
8 Model 2060 User Instructions

1.3 Routine Maintenance

IMPORTANT: This equipment must be routinely checked for proper operation and calibration. Application and usage will determine the frequency of calibration required for safe operation.
ELECTRICAL WARNING! ALWAYS TURN OFF THE MACHINE AND ISOLATE FROM THE POWER SUPPLY BEFORE STARTING ANY ROUTINE MAINTENANCE TO AVOID THE POSSIBILITY OF ELECTRIC SHOCK.
CAUTION: Do not weld on or near the 3060 or any part of the scale system such as Weigh Bars. Excessive heat and / or high currents may cause internal damage. Physically remove the 2060 from any equipment it is mounted to and disconnect it from the power source. Mak e ground connectio n as far away from any scale part (cables, Weigh Bar, etc.) as possible.

1.4 Cleaning the Machine

Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipe down the outside of standard products with a clean cloth, moistened with water and a small amount of mild detergent
Spray the cloth when using a proprietary cleaning fluid
Attempt to clean the inside of the machine Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions Spray any liquid directly on to the display windows

1.5 Training

Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
Model 2060 User Instructions 9

1.6 Sharp Objects

Do not use sharp objects such as screwdrivers to operate the keys.

1.7 FCC and EMC Declarations of Compliance

United States
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Canada
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
European Countries
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures.
10 Model 2060 User Instructions

1.8 Declaration of Conformity

EN
EU
Declaration of
Conformity
Name and address of the manufacturer:
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
ENGLAND
This declaration of conformity is issued under the sole
responsibility of the manufacturer
Object of the declaration:
2060 / M2060
RD60M
RCV60-CE
The object of the declaration described above is in conformi-
ty with the relevant Union harmonisation legislation:
Applicable Directives Harmonised
standards
or other technical
specifications
Additional information:
Note
1
:
ITW Ltd trading as Avery Weigh-Tronix
Reg. Office : Nexus House, Station Road, Egham,
Surrey, TW20 9LB, England
Signed for and on behalf of:
Avery Weigh-Tronix
at
1000 Armstrong Drive, Fairmont, MN, 56031-1439,
USA
on
2017-05-08 K.Detert
Global Head of R&D
Model / Type:
2060/RD60/RCV60-CE
2014/30/EU
Electromagnetic Compatibility
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/EU
Electrical equipment designed for use
within certain voltage limits
EN 60950–1 : 2006
+A2:2013
76501-556 Issue
2
DE
EU-
Konformitätserklärung
Name und Anschrift des Herstellers:
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
ENGLAND
Die alleinige Verantwortung für die Ausstellung dieser Kon-
formitätserklärung trägt der Hersteller.
Gegenstand der Erklärung:
2060 / M2060
RD60M
RCV60-CE
Der oben beschriebene Gegenstand der Erklärung erfüllt die
einschlägigen Harmonisierungsrechtsvorschriften der Union:
Angewandte Richtlinien Harmonisierte
Normen oder
sonstigen
technischen
Spezifikationen
Zusatzangaben:
Anmerkung
1
:
ITW Ltd Handel als Avery Weigh-Tronix
Sitz: Nexus House, Station Road, Egham,
Surrey, TW20 9LB, England
Unterzeichnet für und im Namen von:
Avery Weigh-Tronix
bei
1000 Armstrong Drive, Fairmont, MN, 56031-1439,
USA
am
2017-05-08 K.Detert
Globaler Leiter von
Forschung und Entwicklung
Modell / Typen:
2060/RD60/RCV60-CE
2014/30/EU
Elektromagnetische Verträglichkeit
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/EU
Elektrischer Betriebsmittel zur
Verwendung innerhalb bestimmter
Spanungsgrenzen
EN 60950–1 : 2006
+A2:2013
FR
DéclaraƟonUE
de
Conformité
Nom et adresse du fabricant :
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
ANGLETERRE
La présente déclaration de conformité est établie sous la
seule responsabilité du fabricant.
Objet de la declaration:
2060 / M2060
RD60M
RCV60-CE
L’objet de la déclaration décrit ci-dessus est conforme à la
législation d’harmonisation de l’Union applicable:
Les directives en vigueur Les normes
harmonisées ou
d’autres
spécifications
techniques
Informations complémentaires:
Nota
1
:
ITW Ltd exerçant également sous le nom de Avery Weigh-
Tronix
Siège soc ial: Nexus House, Station Road, Egham,
Surrey, TW20 9LB, Angleterre
Signé par et au nom de:
Avery Weigh-Tronix à 1000 Armstrong Drive, Fairmont, MN, 56031-1439,
USA
le
2017-05-08 K.Detert
Responsable Mondial de la
Recherche et du Développement
Modèle / Type:
2060/RD60/RCV60-CE
2014/30/UE
Compatibilité Électromagnétique
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/UE
Matériel électrique destiné à être
employé dans certaines limites de
tension
EN 60950–1 : 2006
+A2:2013
NL
EU-
Conformiteitsverklar-
ing
Naam en adres van de fabrikant :
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
ENGELAND
Deze conformiteitsverklaring wordt verstrekt onder volledige
verantwoordelijkheid van de fabrikant.
Voorwerp van de verklaring:
2060 / M2060
RD60M
RCV60-CE
Het hierboven beschreven voorwerp is in overeenstemming
met de desbetreffende harmonisatiewetgeving van de Unie:
Toepasselijke richtlijnen Geharmoniseerde
standaarden
of andere
technische
specificaties
Aanvullende informatie:
Noot
1
:
ITW Ltd trading als Avery Weigh-Tronix
Zetel: Nexus House, Station Road, Egham,
Surrey, TW20 9LB, England
Ondertekend voor en namens:
Avery Weigh-Tronix
bij
1000 Armstrong Drive, Fairmont, MN, 56031-1439,
VS
op
2017-05-08 K.Detert
Wereldwijd Hoofd van Onderzoek en
Ontwikkeling
Model / Type:
2060/RD60/RCV60-CE
2014/30/EU
Elektromagnetische compatibiliteit
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/EU
Elektrisch materiaal bestemd voor
gebruik binnen bepaalde span-
ningsgrenzen
EN 60950–1 : 2006
+A2:2013
IT
Dichiarazione
di
Conformità UE
Nome e indirizzo del fabbricante:
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
INGHILTERRA
La presente dichiarazione di conformità è rilasciata sotto la
responsabilità esclusiva del fabbricante.
Oggetto della dichiarazione:
2060 / M2060
RD60M
RCV60-CE
L’oggetto della dichiarazione di cui sopra è conforme alla
pertinente normativa di armonizzazione dell’Unione:
Direttive applicabili Arm onizzato
standard
o altre specificazioni
tecniche
Informazioni supplementari:
Nota
1
:
ITW Ltd trading come Avery Weigh-Tronix
Sede dell' ufficio: Nexus House, Station Road, Egham,
Surrey, TW20 9LB, England
Firmato a nome e per conto di:
Avery Weigh-Tronix a 1000 Armstrong Drive, Fairmont, MN, 56031-1439,
U.S.A.
su
2017-05-08 K.Detert
Responsabile Globale della Ricerca e
Sviluppo
Modello / Tipo:
2060/RD60/RCV60-CE
2014/30/UE
Compatibilità elettromagnetica
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/UE
Materiale elettrico destinato a essere
adoperato entro taluni limiti di ten-
sione
EN 60950–1 : 2006
+A2:2013
ES
DeclaraciónUE
de
Conformidad
Nombre y dirección del fabricante
Avery Weigh-Tronix
1
Foundry Lane
Smethwick
West Midlands
B66 2LP
INGLATERRA
La presente declaración de conformidad se expide bajo la
exclusiva responsabilidad del fabricante.
Objeto de la declaración:
2060 / M2060
RD60M
RCV60-CE
El objeto de la declaración descrita anteriormente es
conforme con la legislación de armonización pertinente de la
Unión:
Directivas aplicables Normas
armonizadas u
otras
especificaciones
técnicas
Información adicional:
Nota
1
:
ITW Ltd trading as Avery Weigh-Tronix
Oficina registrada: Nexus House, Station Road, Egham,
Surrey, TW20 9LB, Angleterre
Firmado en nombre de:
Avery Weigh-Tronix
en
1000 Armstrong Drive, Fairmont, MN, 56031-1439,
EE.UU
el
2017-05-08 K.Detert
Jefe Global de Investigación y
Desarrollo
Modelo / Tipo:
2060/RD60/RCV60-CE
2014/30/UE
Compatibilidad electromagnética
EN61000-6-1:2007
EN61000-6-4:2007
EN14982:2009
2014/35/UE
Material eléctrico destinado a utiliz-
arse con determinados límites de
tensión
EN 60950–1 : 2006
+A2:2013
Model 2060 User Instructions 11

2Overview

2060
1 2
ABC
3
DEF
4
GHI
5
JKLJKL
6
MNO
7
PQRS8TUV
9
WXYZ
CLEAR
0
-#:,%
F1 F2 F3 F4 F5
HOLD
TARE ZEROPRINT
HOMEHOLDHOLD
GROSS/NET
BACK EN TER
Power key
This manual covers the installation, conne ctions and configuration of the Model 2060 indicator.
The 2060 can connect to USB flash drives, printers, remote displays, computers and other peripheral devices.
Communications- Two standard RS-232 with optional third bi-directional serial ports w/selectable output formats – Standard, Broadcast, T ransfer Data Module (TDM).
Standard Connectivity - USB 9-pin Amp Input/Output Connector. Optional Connectivity- Internal WiFi, Internal ZigBee point to point wireless, RM 110
Bluetooth, RS 232 peripheral interface, Ethernet Transmitter/Receiver, Third RS-232 Port.
TTL Inputs- Three programmable inputs (Std, Zero Clear, Hold, or Print). Outputs- Two setpoint outputs, open collector design.

2.1 Front Panel and Keys

Figure 2.1 2060 Front Panel
Press the Power key to turn the unit on and press and hold the key for three seconds to turn the unit off. The display will ask if you are sure. Use the up and down arrow keys to highlight your answer and press the Enter (F3) key to confirm.
Model 2060 User Instructions 12

2.1.1 Front Panel Keys

TARE
ENTER
PRINT
HOME
ZERO
BACK
HOLD
HOLDHOLD
GROSS/NET
1 2
ABC
3
DEF
4
GHI
5
JKL
JKL
6
MNO
7 8
TUV
9
CLEAR
0
The 2060 front panel shown in Figure 2.1 consists of the keys and the display.
Never press a key with anything but your finger. Damage to the overlay may result if sharp or rough objects are used.
The functions of each key on the front panel are listed below.
Press to perform a tare function or prompts for a keyboard tare, if enabled.
Press to toggle between Gross, Net, Tare and any other active display values.
Press to send information to a peripheral device (printer, computer or other serial device module).
Press in any mode to return to home screen or hold down for 3 seconds to access password screen.
Zeros the scale.
Press to back up one screen.
Press to hold a weight.
Press to toggle between the Gross and Net weight.
F1 - F5 Press these keys to select application specific choices.
Use the numeric keypad to enter numbers and letters in the appropriate screens. Press the CLEAR key to clear the last entry.
Model 2060 User Instructions 13

2.2 Home Screen

The home screen has two softkeys, explained below:
RM (F1) Press this key to access a memory channel, so the indicator is ready for
M+ (F5) Press this key to accumulate weights in the active memory channel.
Figure 2.2 Home Screen
accumulations into that channel.

2.3 Adjusting screen contrast

To decrease the screen contrast press and hold the HOLD key and repeatedly press the TARE key . To increase the contrast, press and hold the HOLD key an d repeatedly press the ENTER key.

2.4 Using the alphanumeric keypad

Use the alphanumeric keypad to enter numbers and words when prompted by the indicator. The action is similar to using a cell phone to select the number or letter. A rapid succession of presses will scroll through the number on the key and then the letters, starting with upper case and then lower case. The decimal key scrolls through the negative sign, pound sign, colon, comma and percent sign. The 0 key toggles between 0 and a space.

2.5 Menus

Menus used to configure the 2060 are accessed with passwords. See Menus on page
42 for a complete overview of each menu and how to navigate through them.
14 Model 2060 User Instructions

2.6 Standard Print Formats

G: 32010 lb
G: 32010 lb T: 16010 lb N: 16000 lb
04-26-2006 03:02:47 G: 32010 lb
04-26-2006 03:02:47 G: 32010 lb T: 16010 lb N: 16000 lb
32010
The Model 2060 has 10 available print formats. See the examples below.
Format 0
Format 1
Format 2
Format 3 (default)
Format 4
Model 2060 User Instructions 15
Format 5
32010 , 16010 , 16000
04-26-2006,03:02:47, 32010
04-26-2006,03:02:47, 32010 , 16010 , 1600
N: 16000 lb
04-26-2006 03:02:47 N: 16000 lb
Format 6
Format 7
Format 8
Format 9
16 Model 2060 User Instructions

3 Installation

The following section will cover installing the Model 2060 and cable connections.

3.1 Mounting the Model 2060

The Model 2060 mounts on a quick-detach V bracket or a 1.5" Ram Mount.

3.1.1 Instructions for V mount

Weld or bolt the quick-detach bracket into place, as follows:
1. Choose a mounting location that is
l convenient for operation of the indicator, and l protected from moving parts or from other moving machinery
2. Hold the indicator at the proposed mounting location, and verify that the display is legible and the controls accessible.
3. Position the quick-detach bracket with the wider end at the top, mark the desired mounting location. If bolting, use the quick-detach bracket as a template and mark and drill holes.
4. Weld or bolt the quick-detach bracket at the appropriate location. If bolting, use double nuts or self-locking nuts to protect both indicator and machinery.
CAUTION: Do not weld on or near a Weigh Bar. Excessive heat or high currents may cause internal damage.
5. Insert the indicator bracket into the quick-detach bracket and push it down into place.
6. For mobile applications, wrap and twist a strong wire or zip tie around the indicator bracket and the quick-detach bracket to stabilize the mounting.

3.1.2 Instruction for Ram Mount

1. Order the Ram Mount Kit PN AWT05-508626.
2. Take nuts holding V bracket on 2060 off.
Model 2060 User Instructions 17
3. Bolt one of the 2.5" Ram Mount bases onto the 2060 V mount bracket. It is
4-pin Power Input
I/O Connector
4-pin AMP J-box
Interface
Com-2
Default
Printer
Com-1
Default Remote Display
Com-2 Default Printer
Com-1 Default Remote Display
2-pin Power Input
I/O Connector
4 Weigh Bars
Full Bridge
W/O J-box
recommend to bolt the Ram mount onto the Bracket so the V part of the bracket will point towards the 2060 (reverse of how the bracket would be mounted to use as a V mount).

3.2 Cable Connections and Power Requirements

Voltage to the Model 2060 must be 10-36 volts DC, negative ground only. Dropping below eight volts will cause the Model 2060 to automatically shut itself off, protecting the battery from being completely draine d.

3.2.1 AWT05-509201 4+ Pin Amp Bottom Plate

This model has 4-pin power , Input/Output, printer, remote display and J-box home run cable connector.

3.2.2 AWT05-509202 4x 5Pin AWT Bottom Plate

This model has 2-pin power, Input/Output, printer, remote display and input for 4 different weigh bars or J-box home run cable connector.
18 Model 2060 User Instructions

3.2.3 Connectors

RS-232 Port
Pin Description
1N/C 2XMT 3N/C 4RXD 5GND 6GND 7+5V 8+10-36V
Outside View
(Male)
1
2
3
6
4
7
8
5
4-Pin Power Input
Pin Description
1 +12V Input 2GND 3N/C 4N/C
Outside View
(Male)
1
2
3
4
1
2
4
3
4-Pin Amp J-Box Interface
Pin Description
1+ Excitation 2- Bridge 3+ Bridge 4-Excitation
Outside View
(Female)
1
2
3
4
2-Pin Power Input
Pin Description
A+12V BGND
Outside View
(Female)
AB
5-Pin Weigh Bar Input
Pin Description
A - Bridge
B + Excitation C+ Bridge D - Excitation EShield
Outside View
(Female)
A
E
D
C
B
I/O Connector (9 pin)
Pin Description
1+12V 2+5V 3GND 4 Input 2 (ZERO) 5 Input 3 (RESET target) 6GND 7 Output 1 8 Output 2 (N.O) 9 Input 1 (TARE)
Outside View
(Male)
1
2
3
4
5
6
7
9
8
Model 2060 User Instructions 19

3.3 Routing the Scale Interface Cable

Scale Connector
Pin Description
1 + Excitation 2 - Bridge 3+ Bridge 4 - Excitation
The scale interface cable is the cable that runs from the junction box (j-box) to the indicator.
For the AWT05-509201 Single Amp you will need to use a J-box.
For the AWT05-509202 4 by 5-pin AWT you will only need to use a j-box for systems with 5 or more weigh bars.
1. Loosely connect the scale interface cable to the SCALE connector on the indicator.
Figure 3.1 Scale Connector
2. Run the cable from the indicator to the junction box, allowing some slack in the cable.
3. Connect the other end of the scale interface cable to the junction box.
4. Inspect the cable run and make sure that the cable is not pinched, kinked or in the way of moving parts or sharp objects.
5. Be sure to allow some slack when zip tyeing or tucking away the cable.
6. Tighten the connector at the indicator.

3.4 Connecting to a Convenience Outlet

If the equipment you are using has an Auxiliary Power Outlet Strip it is preferred to supply power to the indicator from the outlet strip rather than the battery.
Most power strip outlets have sp ades that provide constant power (unswitched power) or key-switched power. Decide which one works best for your application and identify which spades provide this power type.
If you have a tinned lead power supply and want to connect to the auxiliary power you need to add a spade to each wire.
l Connect the white wire to the key-switched or unswitched power spade. l Connect the black wire to the ground spade.
20 Model 2060 User Instructions

3.5 Power Connections - Battery

Power Connector
Pin Description
1 +12 VDC 2 Ground 3N/C 4N/C
Available Power Cables
Part Number Description
50474-0036 15 ft / 4.6 m power c ord, Amp
with tinned leads
50474-0051 25 ft / 7.6 m power c ord, Amp
with tinned leads
To indicator
To power
Figure 3.2 Power Connector and Battery Cable
NOTE: Although the above recommends a +12V connection the 2060 specification allows it to be connected to a +36V power system.
CAUTION! This indicator can only be connected to positive power terminal with negative terminal ground battery system.
NOTE: The +ve supply is fused inside of the indicator. Ground battery connection means that one terminal of the battery is connected to the equipment metal chassis. The current returns to the battery through the metal work of the equipment ch assis.
1. Disconnect the negative wire from the battery terminal before performing an y electrical work.
2. Loosely attach the connector end of the power cable to the 2060 indicator.
Model 2060 User Instructions 21
3. Route the cable to the desired power source connection point. If possible, run the power cable through existing holes and channels so that it will be out of the way and cannot be damaged by any moving parts. Be sure to keep the cable from running near a distributor cap, the spark plugs or wires, or the alternator on the motor. Keep the cable around the periphery of the engine compartment whenever possible.
4. Pull through all the slack in the cable and cable tie the power cable in
To battery connection
White Wire
Power Cable
to Indicator
appropriate places to hold it in place.
5. Disconnect the power connector from the back of the indicator.
CAUTION: Non-approved power connections may damage equipment and void
warranty.
5a. Crimp the ring terminals (item 1) onto the wires as shown in Figure 3.3 below. 5b. Using a heat gun, shrink all of the heat shrink tubing (item 2) in place.
If the battery terminals have bolts to which you can connect the ring terminals, do so. The white wire should be attached to the positive (+) terminal. The black wire should be attached to the negative (-) terminal. Skip to step 9
Figure 3.3 Power Cable Wiring
6. Connect the white power cable as close as possible to the battery's positive voltage terminal without attaching it directly to the battery terminal. In other words, the first place the positive terminal is connected to is where you should tap in with the white power cable for the instrument.
7. Connect the black ground cable as close as possible to the battery's negative terminal without attaching it directly to the battery. In other words, the first place the negative terminal is connected to is where you should tap in with the black ground cable for the instrument. The chassis may not provide the proper ground potential. Check with the equipment manufacturer to de termine if battery ground is isolated from chassis ground.
8. Tighten the AMP or AWT connector on the underside of the indicator. See figure 3.2.
9. Reconnect battery power.
10. Press and hold the On/Off key on the 2060 until the red light above the key comes on.
11. Check that the instrument powers on.
22 Model 2060 User Instructions

3.6 Wiring 2060 Indicator to Equipment Power Systems

In all cases it is advised that you consult the equipment manufacturer or authorized agents for advice before installing a weighing system. These are configurations that you may find on different equipment manufacturers models.
Note that the electrical connection to the metal wor k of the equipment is shown by the following symbol:
ENSURE THAT YOU DO NOT SHORT CIRCUIT THE BATTER Y ; SPARKS AND ARCING FROM A BATTERY SHORT CIRCUIT CAN CAUSE SEVERE BURNS.
? Always connect to the supply battery terminal last. ? Complete the wiring to the weighing indicator before connecting to the
indicator. Check with a resistance meter to insure there is no connection between the supply wire and chassis ground.
? Verify battery system you are connecting to has negative ground. ? When you are satisfied with the above connect to the battery supply.

3.6.1 12 Volt Power Systems (one and two 12 V batteries)

Single Battery
12 V Battery negative terminal ground connection +12V power supply. DO NOT REVERSE THE POLARITY!
Figure 3.4 Single Battery Connection
Two 12 Volt Batteries Wired in Series
Center ground connection +12V power supply
Figure 3.5 Two 12 Volt Battery Connection
Model 2060 User Instructions 23

3.6.2 24 Volt Power Systems

The negative terminal connection of the first battery connected to ground, +ve connection wired to the negative terminal of the second battery, the +ve is the +24V power supply. DO NOT REVERSE THE POLORITY!

3.6.3 Grounded Power Systems

Ground battery connection means that one terminal of the battery is connected to the equipment metal chassis. The current returns to th e battery throu gh the met al work of the equipment chassis.
If the power system used is not connected to the chassis ground and is electrically isolated from other equipment then this should not cause any problems with weighing indicators. Normally the indicator is connected to the equipment power supply using one of the grounded power systems described above.
Problems Using Chassis Ground
Figure 3.6 24 Volt Battery Connection
If the mating parts of the chassis are corroded then the resistance can be high which depending on the current flow may reduce the voltage available to drive accessories.
There may be high power devices such as light s or motors which when switched on or off because they share the current path could cause the voltage available to drive accessories to be electrically noisy . In the case of motors then the y can cause very high voltage spikes which could damage accessories.
Grounding Weight Indicators
For weighing indicators it is advised that the one of the power supply inputs is connected to the equipment ground battery terminal through a sep arate insulated wire.
The separate return wire reduces the risk of chassis corrosion problems and over voltage caused by other equipment electrical systems.
The ground connection ensures that the current flow in the indicator power wires is always in the same direction, so that the built in circuit protection is effective.
If the system described in section 3.6.2 is used then there is available a 12V power connection between 12V and 24 V. If this is used as a 12V power supply connection the following problems could occur;
? On some indicators the metal housing of the indicator is connected to on e of
the power connections the 12V from the grou n d conn ec t ion. If th er e is an accidental connection from the indicator housing to the equipment metal work then there will be a large fault current which will cause the power cable 0V wire to heat up.
24 Model 2060 User Instructions
? The internal power surge protection in the indicator which protects it, the
Power Connector
Pin Description
1 + 12 VDC 2 Ground 3 Output #1 4 Input #1
weigh bars and other components such as external displays will not be effective against over voltages with resp ect to the ground. This could lead to damage of the weigh bars which are connected by their load connections to the ground although internally electrically isolated. Other accessories such as the external displays, which have metal housings, may also be damaged if there is a high voltage between the power supply and housing.

3.7 Power Connections - AC

Figure 3.7 AC Power Connections
Table 3.1 AC to DC Cables
Part Number Description
AWT15-501422 China AC to DC power converter 12VDC 5A Amp AWT15-501275 EU AC to DC power converter 12VDC 5A Amp AWT15-501273 NA AC to DC power converter 12VDC 5A Amp (Replaces 28300-0057) AWT15-501274 UK AC to DC power converter 12VDC 5A Amp
Refer to the Ag power supply price sheet for more details on available cables and drawings.
For applications requiring AC power, follow these instructions.
1. Loosely attach the AC power adapter to the area near the outlet with a cab le tie.
2. Route the cable from the electrical outlet to the indicator. If possible, run the power cable through existing channels or conduit so that it will be out of the way and cannot be damaged by any moving parts.
3. Inspect the cable run and make sure that the cable is not pinched, kinked or in the way of moving parts or sharp objects.
Model 2060 User Instructions 25
4. Tuck or cable tie the excess cable along the run as necessary.
COM Port
Pin Description
1N/C 2XMT 3N/C 4RXD 5GND 6GND 7+5 V 8+8 V
5. Tighten the AMP connector on the underside of the indicator.
6. Plug the AC adapter in to the outlet.
7. Press and hold the On/Off key on the 2060 until the red light above the key comes on.
8. Check that the indicator powers on.

3.8 Optional Communications Connections

The 2060 comes with two standard an d a third optiona l serial commu nications (C OM) ports which can be used for various peripheral equip ment such as a the XLR Series remote displays, printer,RM200 or other device. Use the following instructions for
connecting a serial peripheral device to the 2060.
All COM ports on the 2060 indicator have the same pinouts as shown in Figure 4.11. COM 1 is configured for XLR Series Remote Displays, COM 2 is configured for Printer COM 3 Selectable default settings for each port are: Baud: 9600, Data Bits:8, Parity: None, Stop Bits:1, C-trol: None.
Contact your Avery Weigh-Tronix representative if you need to change these settings.
1. Disconnect the indicator and peripheral device from the power source.
2. Loosely connect the communications cable (serial cable) to the required COM port.
Figure 3.8 Sample COM Port
3. Route the serial cable to the peripheral device using existing channels or conduit whenever possible.
4. Connect the serial cable to the device.
5. Inspect the cable run and make sure that the cable is not pinched, kinked or in the way of moving parts or sharp objects.
6. Tighten the connector at the indicator.
26 Model 2060 User Instructions
7. Reconnect power to the indicator and device.
8. Press and hold the On/Off button on the 2060 until the red light comes on and the indicator powers on.

3.8.1 Additional Connectors

The 2060 also has the following connectors:
? USB connector - located on the right side of the enclosure. Use the USB
connector to connect a USB keyboard or flash drive.
? Ethernet connector - Standard internal with optional port on bottom plate.
This port is application dependent
Your scale is now installed and ready for use. If you have any questions during installation, please contact your local Avery Weigh-Tronix representative.

3.8.2 I/O Connector Pins (9 pin connector)

Connector / Pin Description Wire Color
P12-1 +12V BLK P12-2 +5V BRN P12-3 GND RED P12-4 Input 2
(ZERO)
P12-5 Input 3
(RESET Target) P12-6 GND GRN P12-7 Output-1
(GND signal output once Alarm light is engaged)
P12-8 Output-2
(currently not used)
P12-9 Input 1
(TARE)
ORN
YEL
BLUE
GRAY
VIOLET
Example: External wiring to RESET Target weight:
To activate and RESET Target amount, connect the yellow and RED wire.
Example: External Wiring to turn off Target (auger/Conveyor):
Connect to the Blue Wire (Gnd Output) and BLACK (+12V) to turn on 12 volt relay
Model 2060 User Instructions 27
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