Avery Dennison Monarch 9855 Quick Reference

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Monarchand 9855are registered trademarks of Avery Dennison Corp. TC9855RFIDQR Rev. AU 5/15 2007 Avery Dennison Corp. All rights reserved.
QUICK REFERENCE
This Quick R eference contains supply loading and general maintenanc e procedur es for the Monarch® 9855® RFID printer. Additiona l RFID docum ents are av ailable on t he Monarch® Pr inter’s Docum entation CD-ROM and on our W eb site (www.monarch.averydennison.com
). Refer to th e RFID Setup Utility at
http://www.servisource1.com/prnutil/rfidsetup for
illustrat ions to deter mine which type of RF ID supplies you are using and basic printer conf iguration informatio n. For informat ion about cr eating form ats, confi guring the printer, or program ming the printer , refer to the Pack et Referenc e Manual available on our Web site.
Note: Informati on in this document su percedes
inform ation in previous versions. Check our Web site for t he latest d ocumentati on and releas e information.
The limited warranty on kni ves used in or with
RFID pri nters is one ( 1) year fr om the date of shipment , or 500,00 0 cuts, whic hever occur s first.
RFID Overview
Your printer has been engine ered to program (encode) an RFID (Rad io Frequenc y Identific ation) lab el (comm only called “RF ID tags”) before the label’s for mat is pr inted. RFID tags contain an embedded R FID inla y (chip and antenna).
RFID is only availab le using di e cut or bl ack mark s upplies. Linerless supplies ar e not curr ently supp orted. The R FID printer is also capable of printing standard (non-RFID) supplies.
The print er supports Class 1 Gen eration 2 ( C1Gen2) protocol enc oding.
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Connecting the Cables
The power su pply automatica lly switches bet ween 115V or 230V. There are no operator settings required.
1. Review the safety informatio n in the Regulatory Compliance doc ument included wi th your printer.
2. Plug the power cable into the socket. Plug the other end of the cable int o a grounded electrica l outlet.
3. Connect t he communic ation cabl e into the appropriat e port. Secure the cable with the connecting screws (serial) or spring c lips (para llel). If you are comm unicating wit h the host through th e serial por t, make sur e the pri nter's comm unication values m atch those at the host. The factor y default values are 9 600 Baud, 8 bit data frame, 1 stop bit, no parity, an d DTR flo w control (9 600, N, 8, 1 , DTR). Set the comm unication v alues on the printer to m atch those at t he host. The printer also has a USB (Univ ersal Serial Bus) version 2 .0 comm unications por t, which is compatib le with vers ion 1.1. Drivers are available on our Web site for a var iety of oper ating s ystems.
4. Turn on the printer. Press ( I ) to turn on and ( O ) to turn off the printer.
Parallel Port
USB Port
Serial Port
Power Cable Goes Here
Power Switch
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Using the Control Panel
The contr ol panel h as a two-line LCD displa y, two status lights, a nd five butt ons. The c ontrol pane l displays error codes/m essages, and allows you to setup/c onfigure th e printer.
Power:
The print er shows a steady gree n light when it is on.
Fault:
The print er shows a steady am ber light when it is out of labels or ribbon, or when you hav e a supply jam .
Feed/ Cut:
Prints a label in the on-demand m ode, feeds a b lank label if there is no print jo b, and prints a la bel with error infor mation that is us eful to your System Administrator if an er ror is d ispla yed. When t he printer is offline, changes the displayed value by one or ten.
Enter/ Pause:
Pauses the current pr int job or r esumes a paused pr int job. S elects the d isplayed menu item .
Escape/ Clear:
When an err or is pres ent, clears the error . When a jo b (batch) is printing, cancels the print job ( batch). E nters the off line menu mode or re turns the display to the next higher m enu.
Displa ys the previous m enu item.
Displa ys the next m enu item.
and 
Prints a test label when you press the buttons a t the sam e time. H old for one second a nd release.
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Loading RFID Labels
The RFID supplies are s ensitive to static electricity and can be damaged by stati c electricity. Ground you rself by touching some met al, such as the printer’s m etal base, before handling th e supplies.
Refer to t he 9855 Op erator's H andbook for additional supply loading instructions if using non-RFID supplies i n your RFID printer .
1. Open the c over.
2. Unlock t he printhead by turning the retain ing latch.
3. Lift the pr inthead ass embly us ing the printhea d tab
until the assembl y locks into pl ace.
4. Place th e roll of sup ply on the supply hold er. For
labels, t he supply u nrolls from the top or t he bottom . For tags, make sure the supply u nrolls from the bottom , because tag rolls are wound face in. Do not
pick up the printer by the supp ly holder.
Printhead Tab
Deflector
Tab
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5. Adjust the supply holder guides so the sides barely touch the roll. Mak e sure the s upply roll turns freel y.
If you are using fan-fold supplies, place the supply st ack behind the printer , label sid e facin g up.
6. Push down on the supply lever to unlock the supply guides.
7. Lay the l abel strip ac ross the s upply guide so that a few inches extend pas t the fro nt of the pri nter. Tuc k the suppl y under the nibs and in be tween the die cut sensor. Do not feed supply between the supply roller and deflec tor.
For fan-fold supplies, lay the label strip over the supply holder and across the supply guide so that a few inc hes extend p ast the fr ont of the pr inter. Tuck the supply under the nibs and in between the die cut se nsor.
Supply
Holder Guides
Supply Lever
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8. For tag supplies using the optional knife, feed the supply thro ugh the knife. Mak e sure at least 0.5 inches of suppl y is past the knife.
9. Adjust the supply guides so they touch the supply. Push up on the suppl y lever to lock the supp ly guides into place.
10. Hold the pri nthead assembl y by the printhead ta b while pressing down on the printhead release.
Deflector
Supply Roller
Tag
Die Cut Sensor
Supply Lever
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11. Close the printhead by pressing d own on the thumb well un til you hear it click into place.
12. Close the cover.
13. Press Feed/Cut several
times t o feed at l east three labels/tags to properl y position the supply and the ribbon.
Loading Labels for the Optional Pee l Mode
Peel mod e (on-dem and) mus t be purchas ed separate ly. In peel mode , the prin ter separa tes the back ing paper f rom the label. The next label is not print ed until the c ompleted one is rem oved from the printer . Make sur e the print er is configure d for on-demand mode and t he correc t supply type is insta lled. The minimum feed length is 1.5 inch es for peel mode. Hold the leading edge of peeled labels when print ing labels longer than six inches. You m ust use non-per forated su pplies for p eel mode. Follow the s teps for load ing supplies from the previous sec tion. The n, follow thes e steps after you clos e the printhead.
1.
Remove the labels from the firs t 10 inches of the
backing pap er.
2.
Press down on the exi t cover tabs to open the exit
cover on t he front of the printer .
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3.
Feed the backing pa per over the peel bar .
4.
Feed the backing pa per through the lo wer opening of
the exit c over. Clos e the exit cover. Pull down on the backing pap er to remove any slac k.
When removing the backing pap er, pull up across the saw-toothed tear edge . Make sure
the back ing paper te ars at the e dge.
5.
Close the pri nter's cove r.
6.
Press Feed/Cut severa l times to feed at leas t three
labels/t ags to proper ly position the suppl y and the ribbon.
Peel
Bar
Lower
Opening
Tear
Edge
Backing
Paper
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Adjusting the Wide/Narrow Knobs
You ma y need to adj ust the two w ide/narro w knobs accordin g to the width of your su pply. For suppl y that is more than two inches, adjust th e knobs to the wide setting. For suppl y that is two inches or less , adjust the knobs to the narro w setting.
You must adjust both of the knobs to the sam e position . If you ex perience ri bbon smudg ing in cold , dry
environm ents, adjust the wi de/narrow knobs to the wide setting.
For wide sup plies, push down an d turn the wide/narr ow knobs clock wise with a scre wdriver.
For narro w supplies , turn the wi de/narro w knobs cou nter­clockwis e with a scre wdriver un til it pops back up.
The adjus tment is sh own in the wide posit ion.
Wide/Narrow Knobs
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Loading Ribbon
1.
Open the cover .
2.
Unlock the pri nthead by tur ning the r etaining latch.
3.
Lift printhead assembl y using the pr inthead ta b until
the assem bly locks into place.
4.
Push the deflector tab down.
5.
Slide the extr a ribbon cor e on the tak e-up r eel as far
as it will go with the "This End Out" wr iting facing out. Use your em pty ribbo n core as th e take-up cor e. The take-up core only fits on the take-up reel one way.
6.
Remove the ne w ribbon fr om the pack age. Do not
wrinkle or crush th e new ribbon.
7.
Slide the rib bon onto the back reel as far as it will go.
Carefull y unwind a f ew inches of ribbon from the bottom of the roll.
Note: Make sure the “This End Out” wr iting is fac ing
out. The ribbon roll only fits on the reel one way.
Printhead Tab
Deflector Tab
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8.
Carefully fee d the ribbo n under bot h ribbon r ollers and
printhead.
9.
Align the ribb on and mak e sure it is s traight a nd
centered throughout the path.
10.
Tape the ribb on to the take-up core. Do not t ape the
ribbon t o the take-up re el.
11.
Rotate the tak e-up cor e until th e leader is p ast the
printhead.
12.
Remove an y slack in the ribbon by turning the take-up
reel cl ockwise .
13.
Hold the pri nthead assembl y by the printhead ta b while
pressing down on the printhead release.
14. Close the printhead by pressin g down on t he thumb well until you hear it click into place. Clos e the cover.
15. Press Feed/Cut s everal tim es to feed at least thre e labels/t ags to proper ly position the suppl y and the ribbon.
Printing
Before you print, m ake sure the printer is c onnected a nd ready to rec eive data.
When you turn on the RFID printer, “Monarch Initializing” flashes br iefly and then you see “ Print Mode Read y.” If an error occurs while the printer is initializing, the error message f lashes bri efly on th e display and then you s ee “Print Mo de Ready.” The printer displays “ Not avail able” when you try to select the RFID menus if the module is inoperat ive.
Take-up Core
Take-u p Reel
Ribbon
Rollers
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The print er accepts RFID and non-RFID batches once you see “Pri nt Mode Rea dy.”
1. Downloa d a format and a batch. Refer to the Packet Referenc e Manual for infor mation on downl oading print
jobs.
2. The printer prints a strip of labe ls or labels in on­demand m ode. If pri nting RFID s upplies, you see
RFID Printing… 1 of 10
If the RFI D tag is no t programm able for a ny reason, th e label may print with an overstrike pattern, indicating that it shoul d not be used. Your System Administrator should set the desire d Error Action acc ordingl y.
When print ing on non-RFID supplies, you may also see a label with an overstrike pattern. Do not use that label. When usin g “overstrike” as the Error Action, t he data pri nts on the n on-RFID label, but there is n o data print ed on the R FID label.
Note: T he RFID pri nter pauses while progr amming th e
RFID tag.
3. Remove the pr inted labels. If the printer will be unused for extended periods of time, we recommend leaving th e printhead unlatc hed.
Clearing Jams
When you are pr inting and a jam occurs, the Fault ligh t on the print er's front p anel blink s.
1.
Turn off the pr inter and open the co ver and pri nthead
assembly.
2.
If necessary, r emove the label roll and ribbon.
3.
Remove the jam med labels and reloa d the label roll.
4.
Close the pri nthead assem bly and tur n on the pr inter.
5.
Press Feed/Cut severa l times to feed at leas t three
labels/t ags to proper ly position the suppl y and the ribbon.
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Voids
Streaks
Cleaning
You must c lean the pr inthead as described below to maintain printhead l ife.
CAUTION: Do not use shar p objects to clean th e
printhea d or touch t he printhea d. This m ay damage th e printhea d and requir e a servic e charge.
The rate a nd frequenc y at which you print d etermines how often you must clean the printer. You ma y need to clea n the printh ead, sensor, and p laten roller:
if there is an y adhesive build-up in the supply path. after print ing approximat ely three rolls of
thermal tr ansfer/th ermal direct supplies or after eac h ribbon.
daily if your printer is in an ex cessivel y dirty, hot , or humid environment .
if you fre quently rec eive suppl y error codes or when you see voids or stre aking in the pr int as sho wn.
1.
Turn off the pr inter and open the
cover and printhead assembly.
2.
Remove the label roll and ribbon (when cleaning the
printhead).
3.
Press down on the exi t cover tabs to open the exit
cover on t he front of the printer .
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4. Clean the platen roller when you see significant adhesive bu ild-up or a label is wrapped around the platen r oller. Use a dr y, soft-br istle brush, s uch as a toothbrus h, to clean the platen r oller.
If the brush d oes not remove all th e adhesive, use isopropyl alcohol on the plate n roller. Moisten a cotton s wab with isopropyl alcohol and run the cotto n swab acros s the platen r oller. Turn the p laten roller with your finger to m ake sure the platen r oller is clean all the way around. After cleaning, feed sever al inches of supply thr ough without pr inting to r emove an y remaining isopropyl alcohol.
5. Rub the c otton swab m oistened w ith isoprop yl alcohol across the p eel bar and remove an y build-up.
6. Moisten another cott on swab with isoprop yl alcohol. Rub the cott on swab across the printhea d and remov e any build-up. You may need to us e a printhe ad CLEAN-STRIP if the printhead is extr emely dirty or you see stre aks on the supply.
7. Rub the c otton swab across th e supply sensor and d ie cut sensor and rem ove any build-up.
Platen Roller
Printhead
Supply
Sensor
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8. Clean the bui ld-up in the s upply path.
9. Let the pr inter dr y before you reload sup plies.
10. Push on t he exit co ver firm ly to close it. Both latc hes
will click into place. Close the cover and printhead assembly.
11. Turn on the pr inter and press Feed/Cut sever al times to feed at leas t three labels/ta gs to properly pos ition the supply and the ribbon. Resend your format, batch, and check digit pack ets.
Troubleshooting
This secti on lists c ommon probl ems and th eir solutions . For more detailed inf ormation, r efer to the Operator’s Handbook avai lable on our W eb site.
Problem Action
Error m essage appears dur ing startup
Turn OFF the pri nter, wait f ifteen seconds a nd then tur n ON the printer. Cal l Service.
Does not print . Check supply and ribbon, send a
correcte d format and batch. Does not feed. Set wi de/narrow knobs correctly. Partiall y printed
data.
Clean pr inthead, sen d a corrected
format pac ket. Printing shadows/
smears. L ight or Heavy Printing.
Clean pr inthead, cha nge
supply/r ibbon, adjus t print con trast,
check wid e/narrow k nobs. Voids in print ing. Clean pr inthead, cha nge suppli es. Serial bar codes
do not sc an.
Unlatch pr inthead when not i n use,
set print spe ed to 2.5 IPS, adjust
print contr ast. Backing p aper is
wrapped ar ound platen/pe el roller.
Carefull y remove the back ing
paper. T ear backing paper at t he
tear edge in peel m ode. Blank lab els print
or 750 errors .
Clean supp ly sensors.
Printer d oes not read or progr am the RFID t ag.
See your S ystem Administra tor.
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Common Errors
If the act ion does not resolve t he problem , call Ser vice.
Error Action 002
Name m ust be 1 to 8 c haracters i nside quot es.
005
Supply width is invalid .
018
Code page selection defined in the field is invalid.
025
Data lengt h is too lon g.
101
Format refer enced by batc h not in memory.
400
Invalid c haracter fo llowing {.
403
Field sep arator was not found.
409
Delete unused formats or graphics from memory.
410
Parity m ismatch.
411
Framing er ror (baud r ate mism atch).
412
Flow contr ol mism atch.
413
Check f or a flow contr ol probl em.
611
Font, bar cod e, or density in the ba tch is invalid.
612
The batch data is m issing or in valid.
613
Referenc e point off supply.
614
Field off sup ply or invalid char acter in packet.
703
Calibrat ion error. Load the corr ect suppl y type.
704
Supply err or. Press
Escape/Clear
. Load supply.
751 Supply error. Pres s Escape/Clear. Load supply. 752
Printer s ensed a m ark in the wr ong place .
753
Printer se nsed a mark that is too lo ng.
754
Ribbon jam. Load ribbon.
755
Printhea d is open. Close the printhead.
756
Load sup plies.
757 Load supplies. Pres s Feed/Cut. 758
Check f or a label jam or reload s upplies.
763 Waiting to dispe nse label. Press Feed/Cut. 765
Less than 8 ba d dots in format area . Press
Escape/Clear.
768
More than 8 bad dots in format ar ea. Replac e or connect pri nthead.
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RFID Errors
See the RFID Applica tion Notes for m ore inform ation. Check with you r System Administrator about the format. The print er does not recal ibrate (feed a blank label) after an RFID error .
Error Description/Action
052
Data type in th e RFID Data Field is invalid.
053
The start ing block i n the RFID D ata Field is invalid.
226
Rule Record Line xx. Upload device is invalid.
228
Memory clas s identifier is in valid.
229
Byte code is invalid.
230
Lock code is invalid.
715
Invalid data length/data mismatch in the RFI D Data Field. T his error a lso occurs when there is an error in the Expanded C1Gen2 fields.
732
RFID Hardware Error. A non-R FID printer received a format c ontaining an RFID Data Field.
740
Command , hardware, or m emory allocation er ror.
741
RFID tag missing - no t found in the area i nside the printer wher e the RFID tag is pro grammed. Chec k supply lo ading. Mak e sure the RF ID tag was not moved out of the pro grammable r ange.
742
Tag erase failed. T he RFID tag was found in the RF Field, but could not be erased.
743
Program tag failed. The RFID t ag was foun d in the RF Field, but could not be progr ammed.
744
Tag lock ed fail. Th e RFID tag is unable t o be program med because it is alrea dy locked.
746
Lock tag f ail. The R FID tag has not been l ocked to prevent r eprogramm ing.
747
Time out failure. An RFID com mand (re ad, program , etc.) has failed to complete in the maximum amount of allowed tim e.
748
Invalid da ta length/d ata mism atch from RFI D interroga tor module .
749
RFID Verif y Fail. The RFID verific ation proces s failed after writing (pro gramming) t ag.
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