Avery Dennison OS-202DT, OS-204DT, AP 2.4, OS-314TT User Manual

Page 1

Proprietary Statement

This manual contains proprietary information of Avery Dennison. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Avery Dennison.

Product Improvements

Continuous improvement of products is a policy of Avery Dennison. All specifications and signs are subject to change without notice.

FCC Compliance Statement

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cau se harmful interference to radio communications. However, there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ■ Reorient or relocate the receiving antenna. ■ Increase the separation between the equipment and the receiver. ■Connect the equipment into an outlet on a circuit different than that to which the receiver is connected..

■Consult the dealer or an experience Radio/TV technician for help.

NOTE: This unit was tested with shielded cables on the peripheral devices. Shi elded cables must be used with the unit to insure compliance. The user is cautioned that any changes or modifications not expressly approved by Avery Dennison could void the user’s authority to operate the equipment.

Liability Disclaimer

Avery Denniosn takes steps to assure that its published engineering specifications and manuals are correct; however, errors do occur. Avery Dennison reserves the right to correct any such errors and disclaims liability resulting therefrom.

No Liability for Consequential Damage

In no event shall Avery Dennison or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, da mages for loss of business profits, business interruption, loss of business information, or oth er pecuniary loss) arising out of the use of or the results of use of or inability to use such product, even if Avery Dennison has been advised of the possibility of such damages

A Letter to Our Customers

Dear Customers,

Congratulation on selecting an Avery Dennison AP 2.4 printer! We believe soon you will find that you have made a cleverest choice!

This booklet is a small gift from us. It is intended for helping you to know your printer better, then further to optimize it. Basically, this booklet contains two parts: operation guidance and related valuable information.

In the part of the operation guidance, we will furnish you with a lot of complementary illustrations, so you may pick up those operation guides more quickly.

In the latter chapters of Trouble Shooting, Maintenance as well as Reference Technical information, which we think, you may need them just in case. Therefore, for your quick reference, we try to table them as much as possible.

Enjoy your reading and have a good time with your printer!

Best wishes,

Avery Dennison Printer Systems

Page 2

Page

Checking Your Box....................................................................1

Power Supply............................................................................. 3

Parts and Features..........................................................…….....5

Loading the Ribbon............................................………............9

Loading the Media......................................................……......14

Operator Controls..........................................................…........25

Performing Calibration .............................................................27

Printing Configuration Report...................................................27

Resetting the Printer........................................................…......28

Hooking up the Printer and the Computer..........................…...29

Communicate with the Printer..........................................….....32

Troubleshooting................................................................….....44

Caring for Your Printer............................................................. 48

Reference Technical Information.......................................... ....51

Appendix I-Installing Despenser Kit..................................… ...60

Appendix II -Installing Cutter................................................. ..66

Page 3

Checking Your Box

Receiving the box of your printer, you are advised to

check first for the possible shipping damage. There are two ways you can do it:

1. Inspect the outer appearances of both the box and the printer for possible damage.

2. Raise the top cover of the printer to see if the media compartments are in order.

If damages did occur, immediately file the claim to the shipping company for settlement.

Having performed the primary inspections, next step,

please check whether you have received the following accessories together with the printer. If there is any item missing, contact your local dealer to get it.

Printer

Sample Media

Ribbon

’

Note : No sample media and ribbon are packed with AP 2.4.

Page 4

Power Supply

1. The Power Adapter has a barrel connector on one end that must be inserted into the power jack on the back of the printer.

2. Plug the other end of the cord into an appropriate AC electrical outlet.

WARNING: NEVER OPERATE THE PRINTER AND POWER SUPPLY IN AN AREA WHERE THEY CAN GET WET.

3. When plugging the connector into power jack, please leave the power switch at "O" position and don't touch the 36 pin parallel connector.

Power Switch

Power Adapter

OS-204/214/314

OS-202

Page 5

Parts and Features (AP 2.4)

Power Switch

Media Hanger

Thermal Printhead

Platen Roller

Peel-Off Option

White Plastic Roller

Cutter

Cutter Option

Ribbon Supply Holder

Page 6

Parts and Features AP 2.4

Thermal Printhead

H Cover

Ready indicator

Feed Button

Release Levers

Platen Roller

Media Hanger

Peel-Off Option Cutter Option

White Plastic Roller Cutter

Page 7

Loading the Ribbon

Note:

This section is not applicable to the direct thermal printing.

1. Lift the top cover to expose the media compartment.

2. Unlatch the print head module by pushing the two white release levers on the sides toward the rear.

3. Turn over the print head module to expose the ribbon supply holder.

Print Head Module

Release Lever

Ribbon Supply Holder

Page 8

4. Unwrap the ribbon roll pack and separate the ribbon roll and the bare core.

7. Turn back the print head module and then insert the bare core into the pick-up holder.(first snap in the left side, then the right side) 5. Attach the edge of the ribbon on the bare core and wind it a

little bit onto the core.

6. Insert the ribbon roll into the supply holder. (first snap in the left side and then the right side)

Ribbon Supply Holder

Ribbon Roll

Ribbon Pick-up Holder

Bare Core

Page 9

Loading the Media

8. Turn the wheel of the print head module to ensure the ribbon is

tightly wound.

9. Press down the print head module firmly till you hear a snap.

OS Series printers can be operated in three different options: standard, peel-off, or with a cutter.

- Standard mode allows you to collect each label freely.

- In peel-off mode, the backing material is being peeled away from the label as it is printed. After the former label is removed, the next one will be printed.

- In cutter mode, the printer automatically cuts the label after it is

printed.

Standard Mode

1. Lift the top cover to expose the media compartment.

Print Head Module

Page 10

2. Remove the media hanger. 4. Click the media hanger back to the media compartment.

3. Load the media roll onto the hanger from the left. 5. Move the media roll to the left end.

6. Move the shield to the left next to the media.

Media Compartment Media Hanger

Media Compartment

Media Roll

Shield

Page 11

7. Unlatch the print head module. 10. Turn back the print head module and then press it down firmly till you hear a snap. 8. Hold the print head module upright with one hand to allow the

media pass under it. Lead the media through the media guides with the other hand.

11. Close the top cover and turn on the printer or press the feed button if the printer is already on.

9. Lead the media over the platen roller.

Print Head Module Media Guides

Print Head Module

Feed Button

Page 12

Peel Off Mode

10. Trim the edge of the label backing paper with scissor or knife.

11. Lead the backing paper over the dispenser bar, then thread it

back into the slot between the dispenser bar and H cover, ensuring that it is inserted between white plastic roller and platen roller.

(Installing the dispenser kit, please refer to the Appendix I)

Follow the common procedure of "Loading the Media"of Standard Mode from step 1 to step 8.

9. Remove approximately 6" long labels from the label backing paper.

Backing Paper

Peeler Sensor

H Cover

Media Guides

Dispenser Bar

Page 13

12. Press "FEED" button and the label backing paper will come out from the slot under the H cover.

15. Close the top cover and turn on the printer or press the "FEED"

button if the printer is already on.

13. On OS-202 Peel-Off mode, powered on status, in case of improper installation, just keep pressing the "FEED"button to back-feed the label stock to re-install it.

Note :

14. To remove any slack, just rewind the media onto the roll.

Press down the print head module firmly.

The "FEED" button will not drive the printer to peel. The

peeling work can be executed only when the software

setting is ready.

Label

H Cover

Slot

Feed Button

Page 14

Cutter Mode

11. Close the top cover and turn on the printer or press the "FEED" button if the printer is already on.

( Installing the cutter, please refer to Appendix II )

Follow the same procedure as "Loading the Media" from

Note:

step 1 to step 8.

The "FEED" button will not drive the printer to cut. The

cutting work can be executed only when the software

9. Thread the media over the platen roller, then route the media

through the slot of the cutter module.

setting is ready.

10. Press down the print head module firmly.

Cutter Module

Page 15

Operator Controls

Power Switch

Controls printer power On-normal operation Off-the power should be turned off before connect or disconnect the communication cables and power cables

Feed Button

Advance the label media to first printing position Press-to advance a label Press-takes the printer out of a "pause" condition Press-back feed the label to correct label installation, in case that label is not properly installed. (for OS-202 Peel-Off mode only) Keep pressing while turning on the power- to print out a configuration profile

Ready Indicator

Show the printers status Green-printer is ready to operate Blinking-printer is paused

Power indicator

Shows the power and error status Off-printer power off Green-printer power on Blinking-error occurs

Power Indicator

Ready Indicator

Power Switch

Top Cover

Feed Button

Page 16

Performing Calibration Resetting the Printer to Factory Default Settings

1. Keep pressing the feed button while turning on the power, until the printing motor becomes activated.

1. Turn on the printer and wait for 5 or more seconds.

2. The calibration has been performed while the printer automatically feed label stock for certain length.

2. Press "Feed" button for about 10 seconds, then the "Ready" indicator and "Power" indicator will go off in order.

3. While two indicators become lit again, release the feed button.

Note:

4. At this moment, the printer will feed the label stock 12 inches in

This step is very important and must always be carried

length, and come back to the factory default settings.

out whenever media is being changed. Failure to do so will result in miss-detection of the label sensor.

Note : All settings are stored in non-volatile E2PROM and cannot be destroyed even turn off the printer.

Printing Configuration Report

1. Keep pressing the feed button while turning on the power, until the printing motor becomes activated.

2. After feeding 12-inch blank media, the printing motor will suspend for one second, then it will print out the configuration profile. This profile states the firmware version, ROM checksum, RS232, thermal transfer/direct thermal settings, hardware configuration and font types.

3. At PPLB interpretation, the printer will enter character dump mode. To exit from dump mode, just press the feed button again.

Page 17

Hooking up the Printer and Computer

OS-204/214/314

Note :

Power Jack

The power supply barrel connector must be inserted into the power jack on the back of the printer before connecting the communication cables.

This printer comes with both a nine-pin Electronics Industries Association (EIA) RS-232 serial data interface (for OS-202, it is six pin) and a standard Centronics parallel interface. In either case, you must supply the required interface cable for your application.

Note : This printer complies with FCC "Rules and Regulations" , Part 15, for Class B Equipment, using fully shielded six-foot data cables. Use of longer cables or unshielded cables may increase radiated emissions above the Class B limits.

Serial (RS-232) Interface Requirements

The required cable must have a nine-pin "D" type (for OS-202, six pin) male connector on one end, which is plugged into the mating serial port located on the back of the printer. The other end of this signal interface cable connects to a serial port at the host computer.

For technical and pinout information, please refer to the Reference Technical Information-Interface Specification on page 55 of this booklet.

RS232 Serial Port

Parallel Port

OS-202

Page 18

Parallel Interface Requirements Communicate with the Printer

The required cable (IEEE 1284-compliant is recommended) must have a standard 36-pin parallel connector on one end, which is plugged into the parallel port located on the back of the printer. The other end of the parallel interface cable connects to the printer connector at the host computer. For pinout information, refer to the Reference Technical Information- Interface Specification on page 55. Serial and Parallel Cabling Requirements.

The bundled printer driver can be applied to all the applications under Windows 2000/98/95, and Windows NT. Through this driver you may run any popular software applications e.g. MS-Word and print out the contents by this label printer as long as they are for Windows.

Before installation

1. Check the contents of the driver to ensure it is complete.

Data cables must be of fully shielded construction and fitted with metal or metalized connector shells. Shielded cables and connectors are required to prevent radiation and reception of electrical noise.

2. Make a backup copy of this driver.

3. Read the README.TXT file for installation guide and change notices.

To minimize electrical noise pickup in the cable:

■Keep data cables as short as possible (6 [1.83m]

recommended).

■Do not tightly bundle the data cables with power cords.

■Do not tie the data cables to power wire conduits.

Notes :

1. Using Centronics allows for a much higher speed communication than the use of a serial.

2. It is not necessary to set the switch or send any command to select the parallel or serial port . The printer can automatically detect it.

3. The default settings can be read from the configuration report.

Page 19

Installing Driver

Notes :

1. If you are just updating your driver, make sure to delete the previous version first.

1. Click the "Start" button.

2. Select "Settings", then select "Printers" and double click the "Add Printer" icon. Click "Next".

2. If you install a new bar code application software like ArgoBar, LabelView or CodeSoft, the Label Dr. 200 (or Label Dr. 300) driver should be activated and set as the current printer driver:

3. Click the "Network" or "Local" button and click the "Next" button.

4. Click "Have Disk", click the pull-down menu to select CD ROM driver path.

ArgoBar File → New→ Select Printer→ Label Dr. on LPT1:→ OK

5. Click "Browse" button.

6. Select the proper directory for installation:

LabelView

-WIN95

File→ Select Printer→ Label Dr. on LPT1:→ OK

-WIN98

-WIN2000

CodeSoft File→ Printer→ Windows→ Label Dr. on LPT1:→ OK

-NT4.0

LabelMatrix

7. The driver name "Label Dr. 200" (or Label Dr.300) will appear in the "List of Printers", click "Next".

File→ Printer Setup →Label Dr. on LPT1:→ OK

8. Select the communication port for the label printer. For parallel port, select "LPT1 :", "LPT2 :" or "LPT3 :" , for serial port select "COM1 :" or "COM2 :".

9. After the related files have been copied to your system, the installation is complete.

10. If you need to print from the label printer, set "Label Dr. 200"(or Label Dr.300) as the Default Printer.

Page 20

Set the Parameters For Win 98

▀ Ports

After installing the driver, you can follow the path below to set parameters:

Properties menu

Start →Settings→ Printers→ Label Dr.→ Properties

→ click "Details" → select the IO port

The parameters include:

→ click "OK"

Ports Select the IO port to link with the printer. The port may be one of

parallel (LPT), serial (COM), network port or file.

Paper size Select the proper size on the menu. If there is no desired

size, select "Custom" to define the paper size.

Orientation Set portrait or landscape according to the print direction.

Paper source (Media type) T/T stands for thermal transfer (ribbon)

mode and D/T for direct thermal mode (without ribbon).

Media choice (Darkness) Set the heat value or darkness from this

field. The darkness value ranges from 0 to 15.

▀ Paper size ▀ Orientation ▀ Paper source

Copies This function designates the number of printed copies of each

page.

(Media type)

▀ Media choice

(Darkness)

More option (Accessory setting) To use the cutter and peeler

function you still need to enter More Options and select one of the items.

▀ Copies

Properties menu →click "Paper"

Device options (Speed) Set the print speed. For the AP 2.4, the

speed ranges from 1 to 3 IPS.

→click each item to select

desired parameter

→click "OK".

Page 21

▀ Output bin

(Accessory setting)

Properties menu

→ click "Paper" → click "more option" → select Enable/without → cutter, peeler → click "OK"

▀Print quality

(Speed)

Properties menu

→ click "Device Options" → select parameters → click "OK"

▀ Create a new size

Properties menu

→ click "Paper" → select "Custom" → User-Define size → set up a new size → click "OK"

Page 22

For Win 2000

▀ Ports Properties menu

→ click "Ports" → select the IO port → click "OK"

▀ Paper source

(Media type)

Back to Printers menu →right click to get

pop-up menu

→ select "Printing

Reference"

→ click "Paper Quality"

select media type

→ click "OK"

▀ Orientation

Printing Reference menu

→ click "Layout" → select "Portrait" or

"Landscape"

→ click "OK"

▀Paper size ▀Copies ▀Media choice

(Accessory setting)

▀Paper/Output

(Speed)

▀Print quality

(Darkness)

Printing Reference menu

→click "Layout" →click "Advanced"button →click each item to select

the parameters

→click "OK"

Page 23

▀Create a new size For NT 4.0 Printer menu → right click to get pop- ▀Ports

up menu

Properties menu

→ click "Ports"

→ select "Server

→ select the IO port

Properties"

→ click " OK"

→ enter a form name for

the new form in "Form description for"

→ reset the paper size in

the specific squares

of the "Measurements"

→ click "OK"

▀ Paper size ▀ Orientation ▀ Paper source

(Media type)

▀ Copies ▀ Media choice

(Accessory setting)

Printers menu → right click to get

pop-up menu

→ select "Document

Defaults"

→ click "Advanced" button → click each item to

select desired parameter

Page 24

Troubleshooting

▀ Paper/Output ▀ (Speed)

Print quality

Normally, when the printer is in abnormal condition, the "POWER" LED will keep blinking. The printing work and the communication between the host and printer will stop.

(Darkness) Default Document menu

To understand the problem, please check both

click "Advanced"

LEDs first:

click each item to select desired

A. Power and Ready LEDs blink at the same tempo

parameter click "OK"

Power LED Ready LED ON ON OFF OFF

▀ Create a new size Please refer to the procedure of create a new size on Win 2000.

Possible Problems

Solutions Remarks

Miss-detect the gap

. Check the label path . Check the label sensor

If you are using continuous label roll and run under Windows, you should select the continuous media.

Label stock out . Supply the label roll out

Label stock not installed

. Install the label roll

Label jam . Recover the jam

Page 25

D. Miscellaneous

B. Power and Ready LEDs blink alternately

Power LED Ready LED ON OFF OFF ON

 The host shows "Printer Time out"

1. Check if the communication cable(parallel or serial) is connected securely to your parallel or serial port on the PC and to the connector on the printer at the other end.

Possible Problems Solutions Remarks Ribbon out Supply the ribbon roll Ribbon jam Recover the jam Ribbon sensor error Replace the ribbon sensor

Not applicable to direct thermal type.

2. Check if the printer pow er is turned on.

 If the power cord is connected, the power switch is at position "I" and

the power LED has still not illuminated, check the fuse inside the power adapter case.

 The data has been sent, but there is no output from the printer. Check

the active printer driver, if Label Dr. for your Windows system and the label printer has been selected.

Note: **For models OS-202/OS-204 such error will never

occur.

C. Only the Power LED blinks

 Vertical streaks in the printout usually indicate a dirty or faulty print

head.(Refer to the following example)

Power LED Ready LED ON ON OFF ON

Possible Problems

Solutions Remarks

Serial IO error . Check the baud rate Not for Centronics Memory full Add the extension RAM Cutter failed, or jam at cutter

. Check the cutter . Recover the jam

It occurred, only when cutter is installed, or the setting of the cutter

Hardware error Call for service

Clean the print head first, if they still persist, replace the print head.

Page 26

 Poor printout quality.

Caring for Your Printer

. The ribbon may not be qualified. . The media may not be qualified.

Clean the following areas of the printer after 8 rolls of label stocks have been used. In each case, use a cotton bud dampened with alcohol. Do not soak the cotton bud excessively.

. Adjust the Darkness(heat temperature). . Slow down the print speed. . Refer to the next chapter and clean the related spare parts.

Note :

Recovery

Always switch off the power before cleaning.

To continue your print jobs after the abnormal conditions have been corrected, simply press the panel button or restart the printer. Make sure that the LED is not blinking and remember to resend your files

Cleaning

Thermal Print Head

Thermal paper stock and ribbon will release debris on the print head and degrade printing quality. Clean the print head with methanol or isopropyl alcohol with a cotton bud. Do not touch the heater element with your fingers. Debris or dirt on the roller should be cleaned with alcohol.

 Paper Sensor

Debris or dirt on the paper sensor will cause a miss-read or unstable detection of the label gap. Clean with a cotton bud dampened with alcohol.

Page 27

Replacing Thermal Print Head

1. Switch off the power and wait for both LEDs to go off.

2. Unlatch the print head module.

3. Remove the ribbon.

4. Push the print head firmly into the casing and shift it to the left. It will release from the module.

5. Disconnect the print head cable.

6. Dissemble the print head and the mounting bracket by releasing screws.

7. Replace with new print head, then resemble the print head module in reverse order. Be careful not to touch the print head elements.

Page 28

Reference Technical Information

1. General Specifications

Specification Model

OS-202DT

Model

OS-204DT

Model

AP 2.4

Model OS-314TT

Print method Direct thermal Direct thermal

and thermal transfer

Resolution 203 DPI (8 dots/mm) 300 DPI

(12 dots/mm)

Maximum print

width

2.20 in.

(56 mm)

4.13 in.

(105 mm)

4.25 in.

(108 mm)

Maximum print

length

45 in.

(1143mm)**

30 in. (762mm)**

Maximum print

speed

3.5 inches (89 mm)

per

second

2 inches (51 mm)

per

second

3 inches (76 mm)

per second

2 inches (51 mm)

per second

Onboard RAM 512 K bytes 2 M bytes

Rotation 0, 90, 180 and 270, 4 direction rotations

I. Direct thermal:

paper or vinyl, vinyl, visible light and infrared scannable label, tag, stock, butt cut or die cut, with various adhesives.

Media type

X II. All above media, plus thermal

transfer paper or vinyl labels and tags, butt cut or die cut, with various adhesives.

Maximum

label roll diameter

4.3 in.(109mm) outside diameter, 1 in.(25 mm) inside diameter

Label indexing Black stripe and gap

Ribbon types

Ribbon size

Wax, Wax/Resin and Resin

OD 1.45 in. (37 mm); ID 0.5 in. (12.7mm); Length11

Dimension W5.3 x

D9.0

x H6.4 in.

W7.3 x D10.9 x H6.0 in

Weight 1.2Kg

(2.6 lbs)

1.7 kg

(3.74 lbs)

1.9 kg

(4.1 lbs)

FCC

class A

FCC class B FCC class A

21VAC 19VAC

Or DC24V (min 2.5A), 50/60Hz

Electrical

CE, UL and CUL approved.

Operating

temperature

40°F ~ 100°F (4°C ~ 38°C)

Storage

temperature

40°F ~ 140°F (4°C ~ 60°C)

Humidity 15~85% RH Optional

Accessories

● Serial (RS232) cable

● External media stacker

(for media roll with max. 8-inch OD)

● Dispenser Kit

● Cutter

● Flash memory

● Font board

● Extension RAM ++

(0.5M for models 204/214/314 only)

● RTC board

● USB-Interface

● Standalone KDU-ArgoKee

● Network print server-ArgoNet

Page 29

2. Fonts, Bar Codes and Graphics Specification

Printer Programming Language B, PPLB

Specification Model

OS-202DT

Model

OS-204DT

Model

AP 2.4

Model

OS-314TT

General fonts 5 fonts with different point sizes Symbol sets (Code pages)

8 bits: code page 437, 850, 852, 860, 863 and 865. 7 bits: USA, British, German, French, Danish, Italian, Spanish, Swedish and Swiss.

Soft fonts Downloadable soft fonts Font expandability 1x1 to 24x24 Bar code types

Code 39(checksum), Code 93, Code 128/ subset A,B,C, Codabar, Interleave 2 of 5(checksum), Matrix 25, UPC A/E 2 and 5 add-on, EAN-8/13, Code 128UCC, UCC/EAN, Postnet, German Postcode. MaxiCode and PDF417 (2D symbologies)

Graphics PCX and binary raster

The specifications of fonts, bar codes and graphics depend on the printer interpreter. The emulation is a printer programming language, through which the host can communicate with your printer. There are two printer programming languages for models 202/204/214/314, they are PPLAand PPLB.

Printer Programming Language A, PPLA

Specification Model

OS-202DT

Model

OS-204DT

Model

AP 2.4

Model

OS-314TT

General fonts 7 alpha-numeric fonts, OCR A and OCR B ASD

Smooth fonts 6, 8, 10, 12, 14 and18 points 4, 6, 8, 10,

12, 14 and 18

points

Symbol sets

for fonts

smooth

USASCII, UK, German, French, Italian, Spanish,

Swedish, and Danish/Norwegian

Courier fonts 8 symbol set (PC, PC-A,PC-B EAMA-94,

Roman8, Legal,

Greek and Russian)

Soft fonts Downloadable PCL fonts

Font

expandability

1x1 to 24x24

Bar code

types

Code 39, Code 93, Code 128/subset A,B,C, Codabar,

Interleave 2 of 5, UPC A/E/2 and 5 add-on, EAN-8/13,

UCC/EAN-128, Postnet, Plessey, HBIC, Telepen and

FIM. MaxiCode and PDF417 (2D symbologies).

Graphics PCX, BMP, IMG and HEX formats

Notes :

1. The bare core for ribbon must be 11 cm in length. It should have two opposite slits at two ends. If the ribbon itself is less than 11 cm, it has to be aligned with the bare core at left end when you install it.

2. Since this printer uses band buffer technology, if you just print texts or barcodes the maximum length can be more than 30 inches, whereas if you print many graphics the maximum length can only be few inches under standard onboard RAM.(The extension RAM, font board and flash modules use the same connector, they cannot function at the same time.)

Page 30

3. Interface Specifications

Note : Pin 9 on AP 2.4 are reserved for KDU(keyboard device unit), therefore do not connect these pins if you are using a general host like a PC.

Serial

For Ap 2.4, the RS232 connector on the printer side is a female, DB-9.

Connection with host:

Pin Direction Definition

1 In DSR 2 In RxData 3 Out TxData 5 - Ground 6 Out DTR 7 Out RTS 8 In CTS 9 Out +5V

Host 25S Printer 9P Host 9S Printer 9P (PC or compatible) (PC or compatible)

DTR 20 …… 1 DSR DTR 4 …… 1 DSR DSR 6 …… 6 DTR DSR 6 …… 6 DTR TX 2 …… 2 RX TX 3 …… 2 RX RX 3 …… 3 TX RX 2 …… 3 TX CTS 5 …… 7 RTS CTS 8 …… 7 RTS RTS 4 …… 8 CTR RTS 7 …… 8 CTS GND 7 …… 5 GND GND 5 …… 5 GND

Alternatively you can just connect the 3 wires in the following way.

Host 25S Printer 9P Host 9S Printer 9P (PC or compatible) (PC or compatible)

TX 2 …… 2 RX TX 3 …… 2 RX RX 3 …… 3 TX RX 2 …… 3 TX GND 7 …… 5 GND GND 5 …… 5 GND pin 4 pin 4 pin 5 pin 6

pin 6 pin 7 pin 20 pin 8

Page 31

Parallel (Centronics)

The most simple way to connect to other hosts(not PC compatible) or terminals is:

The parallel port is a standard 36-pin Centronics. Its pin assignments are listed as following.

Printer Terminal/Host Pin 2- RxData ……… TxData Pin 3- TxData ……… RxData Pin 5- Ground ……… Ground

Pin Direction Definition Pin Direction Definition

1 In /STROBE 13 Out SELECT

2 In Data1 14,15

3 In Data 2 16 - Ground

4 In Data3 17 - Ground

5 In Data4 18NC

6 In Data5 19~30 - Ground

7 In Data6 31

8 In Data7 32 Out /Fault

9 In Data8 33~36 - NC

10 Out /ACK

11t Out BUSY

12 Out PE

In general, as long as the data quantity is not too large and you use Xon/Xoff as flow control, it will be problem free.

Baud rate: 2400, 4800, 9600, 19200 and 38400.

(programmable by command)

Data format : always 8 data bits, 1 start bit and 1 stop bit.

Parity : always non parity

Handshaking : XON/XOFF as well as CTS/RTS (hardware flow

control).

Auto Polling

If you run an application with the bundled printer driver under Windows and use the serial port, you should check the above

Both the serial port and parallel port of this printer can be activated at

the same time, i.e the printer can simultaneously communicate with two

PC via different port. However as no port contention is made for this

printer, if both PC transmit data at the same time to this printer, the data

may become damaged in the receiving buffer.

parameters and set the flow control to "Xon/Xoff "or "hardware".

Page 32

Appendix I - Installing Dispenser Kit

4. ASCIITABLE

1. Turn off the printer power and unplug the printer.

NUL

0 @ P ' P

SON XON ! 1 A Q a q STX

" 2 B R b r

XOFF # 3 C S c s

$ 4 D T d t

NAK % 5 E U e u

ACK

& 6 F V f v

BEL

‛

7 G W g w

( 8 H X h x

) 9 I Y i y

J Z j z

ESC + ;

;

K [ k {

, < L \ 1 I

- = M ] m }

SO RS

> N ^ n ~

SI US / ? O _ o DEL

2. Unwrap the PC bag of dispenser kit to take out the screw, the shaft, the plastic roller, the dispenser bar, the direction label and the peeler sensor cable.

Top Cover

3. Take off the top cover of the printer.

4. The peeler sensor cable has a sensor board at one end and a connector at the other end.

5. Mount the two little holes of the sensor board on the two spines at left upper corner inside the top cover, keeping the cable at the left.

Page 33

Middle Cover

6. Route the peeler sensor cable through the guides along the left side of

the top cover.

7. Fix the sensor cable and sensor board with Loctite-444 instant

adhesive or equivalent.

8. Release the two screws at the bottom of the base housing.

9. Remove the middle cover.

10. Take off the H Cover.

Sensor Cable

11. Tape the direction label on the top of the H cover with the arrow

sign heading toward the opposite of you.

Page 34

Base Housing

16. Hook the dispenser bar on the brackets of the chassis, positioning it

above the white roller. Ensure that the dispenser bar is paralleled

with the black platen roller and it's long thinner end is at the left.

12. Release the screw on the left bracket of the chassis.

17. Secure back the screw on the left bracket of the chassis.

18. Guide the sensor cable connector through the hole on the upper left

corner of middle cover.

Dispenser Bar

Screw

Bracket

Screw

White Plastic Roller

13. Unlatch the print head module. Hook the white roller on the

brackets of the chassis, ensuring the long thinner end at the left side.

14. Guide the shaft go through the respective holes on the left bracket,

the white roller, and the right bracket in order. (To smooth this

procedure, better hold the white roller with one hand.)

15. Secure the attached screw at right bracket of the chassis to fix the

shaft.

Page 35

Appendix II - Installing the Cutter

19. Click the top cover back to the middle cover.

20. Insert the sensor connector into its receptacle on the main logic

board of the base housing.

1. Turn off the printer power, unplug the power cable and Centronics /

Serial cable.

21. Click the middle cover back to the base housing. First click in the

front part then the rear.

2. Remove the top cover.

22. Secure the two screws at the bottom of the base housing.

3. Remove two screws at base housing.

Middle Cover

4 mmGap

Page 36

4. Remove the whole print head assembly by releasing 4 screws at its feet.

5. Add a driver IC to U19 on the main board.

6. Secure four attached screws for the cutter.

Print Head Assembly

Cutter

7. Plug the cutter's connector into the PCB's header connector (JP13).

8. Reinstate the print head assembly by securing back the 4 screws.

9. Click back the middle cover.

10. Secure two screws back at base housing.

11. Click back the top cover.