AVENTICS Valve Terminal System, Series HF03/HF02-Supplement for Basic Manual - Double Multiple Plug Connector Manuals & Guides

Operating Instructions

Double Multiple Plug Connector

HF03 / HF02

1987765492/08.2014, Replaces: 06.2002, EN

English

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 3

Contents

Contents

1 Notes on safety .................................................................. 5

2 System architecture .......................................................... 6

2.1 Construction and design...............................................................7

2.2 Function.............................................................................................7

2.3 I/O connections ...............................................................................7

3 Installation ......................................................................... 8

3.1 HF 03 mounting............................................................................... 8

3.2 HF 02 mounting............................................................................... 9

3.3 Marking and identification .........................................................10

3.4 Electrical connection ...................................................................10

3.4.1 M12×1 connections .................................................................... 11

3.4.2 Multiple plug connection for I/O modules ........................... 12

3.5 Making connections .....................................................................13

4 Testing and start-up ........................................................ 14

4.1 Testing .............................................................................................14

4.2 Start-up ...........................................................................................14

5 Conversion and extension .............................................. 14

5.1 Adding passive I/O modules......................................................14

6 Characteristics, service parts and accessories ........... 15

6.1 Characteristics ..............................................................................15

6.2 Service parts and accessories .................................................16

English

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 5

Notes on safety

1 Notes on safety

Please observe the notes on safety.
This valve system may only be used for industrial applications.
Installation may only be performed in a voltage-free and pressure­free state and only by a qualified technician.
In order to avoid accidents, electrical start-up is to be carried out
only in a pressure-free state.
Please familiarise yourself thoroughly with the contents of the
operating instructions before installing the valve system and
connecting it to the compressed air or electrical systems.

WARNING

Ground the valve system. Please observe the following standards when installing the
system: VDE 0160 (DIN EN 50178) and VDE 0100

Do not put the valve system into operation before it is completely assembled as well as
correctly wired and tested.

NOTICE

Before connecting or disconnecting the plugs, switch off the operating voltage to prevent
damage to the electrical system.

If the valve system is occupied completely by components, or subject to continuous loading
of the solenoids, be sure to provide adequate exchange of air, or air cooling.

Validi ty These operating instructions apply to:

W The passive I/O modules in conjunction with the series HF 03 /

HF 02 valve system with a double multiple plug connector.

English

6 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

II I

I

Valve

metsys

s with
bus coupler:
– Series H F 03 / HF 02
– Bus couplers

series CMS
type M-Design:
PROFIBUS-DP
I

NTER BUS

DeviceNet

CANopen
– I /O modules
– Power module
– AS-Interface Master

Valve systems with a
multiple plug connector:
– Series HF 03 / HF 02
– Bus couplers

series BDC
type V-Design:
PROFIBUS-DP
I

NTER BUS

DeviceNet
CANopen
type A-Design:
AS-Interface

– Modules

series DDL
type V-Design:
DDL / DDL-E

Valve systems
with
double multiple
plug connector:
– Series HF 03 /

HF 02

– I/O modules

(passive)

BDC = Bus Direct Control
DDL = Drive & Diagnostics Link
CMS = Central Mounted System

System architecture

2 System architecture

The versatility and flexibility of this valve system enables
AVENTICS to support your automation tasks. The valves are
completely assembled and tested according to your requirements;
the electrical connection is made via multiple plug connectors.
I/O modules are in- stalled in the system as per your
specifications. The valve system in the local or external pilot
control versions is then ready for use. Its modular construction
allows existing systems to be expanded or converted at any time.

The valve system's operating instructions are composed of
individual components.

Fig. 1: System architecture

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System architecture

2.1 Construction and design

valve system with

double multiple plug

connector and passive

I/O modules

M12×1 connections for

passive I/O modules

Multiple plug

connector II for

passive I/O modules

LED display for the

supply voltage

The HF 03 / HF 02 valve system is composed of the following
components depending on the order:

W right end plate for connecting the pneumatics,
W valve in expansion levels for 1 to 16 valves,
W adapter plate for the pneumatic connection,
W multiple plug connector, double,
W I/O modules, passive (4 maximum),
W left side cover.

2.2 Function

The passive I/O module makes it possible to connect a sensor or
an actuator to each of the eight M12×1 connections. Up to 32
sensors/actuators are possible per valve system with multiple
plug connector at a maximum of 4 I/O modules. The switching
state is displayed by a yellow LED on each I/O connection.
The M12×1 I/O connections are internally connected to the
multiple plug connector II. They are connected to the PLC via
mating plug II. See figure 2 and 3.

The supply voltage's presence is shown by a green LED.

2.3 I/O connections

English

I/O connection M12×1 Sensor/actuator connection, 8× connection socket with internal

M12×1 thread, for 4 or 5-pin plug

Accessories M12×1 mating plug

Multiple plug

connector II

Accessories Mating plug II

Marking On the I/O module beneath each M12×1 connection

I/O module connection to the controls

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n = number of valve positions

View A

View C

View B

Mating plug I on multiple
plug connector

I

PE conn ection

Mating plug

II

on multiple

plug connector

II

II I

C = ~122 for cable

with Ø 9.0

C = ~132 for cable

with Ø 15.5

IO 1

Installation

3 Installation

3.1 HF 03 mounting

Dimensions The valve system can be mounted in any desired position with 4

screws (e.g. M6) or placed on a DIN rail,
DIN EN 50022, 35 × 15.

Fig. 2: HF 03 dimensioned drawing

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Installation

3.2 HF 02 mounting

Dimensions The valve system can be mounted in any desired position with 4

screws (e.g. M6) or placed on a DIN rail,
DIN EN 50022, 35 × 15.

IO 1

Mating plug II on multiple

plug connector

Mating plug I on multiple
plug connector

II I

PE connection

I

View A

English

with Ø 9.0

with Ø 15.5

C = ~122 for cable

C = ~132 for cable

View B

n = number of valve positions

Fig. 3: HF 02 dimensioned drawing

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Installation

3.3 Marking and identification

I/O module, passive The I/O connections are inscribed directly on the I/O modules.

Fig. 4: I/O module, passive

3.4 Electrical connection

M12×1 connections for

passive I/O modules

LED display for M12×1

connections

Numbering the M12×1

connections

Method for counting

the I/O modules

Multiple plug

connector II for I/O

modules

The passive I/O module makes it possible to connect a sensor or
an actuator to each of the eight M12×1 connections. Up to 32
sensors/actuators are possible per valve system with multiple
plug connector at a maximum of 4 I/O modules.

The switching state is displayed by a yellow LED on each M12×1
connection.

The M12×1 connections are numbered from 0 to 7. See figure 4.

The maximum of 4 I/O modules are counted starting with the first
I/O module next to the multiple plug connector II. This I/O module
is marked as IO 1 according to the plug assignment count. See
figure 2 and 3.

The I/O connections are internally connected to the multiple plug
connector II. They are connected to the PLC via mating plug II. See
figure 2 and 3.

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Installation

LED display for the

supply voltage

The supply voltage's presence is shown by a green LED.

3.4.1 M12×1 connections

M12×1 connections for

the I/O modules

A sensor or an actuator can be connected to each of the eight
M12×1 connections of an I/O module via M12×1 plug (4 or 5-pin).

WARNING

When connecting the peripheral equipment (I/O interface), the requirements for protection
against accidental contact must be observed in accordance with EN 50178, classification
VDE 0160.

NOTICE

There is no protection to prevent reverse polarization or feedback of the supply voltage.

Ensure that the permissible current load of 0.5 A per signal and supply line is not
exceeded, whereby the total current of all supply lines may not exceed 4 A per module!

Fig. 5: M12×1 connection layout

Ta ble 1: M12×1 connection layout

M12×1 connection layout

PIN

1 +24 V

2 - - -

3 GND

4 Signal

5 - - -

English

12 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

Installation

3.4.2 Multiple plug connection for I/O modules

Both the multiple plug connector I for the valve controls (right next
to the valves) and the multiple plug connector II for the I/O modules
(right next to the I/O modules) are located on the adapter plate.
See Figure 2 and 3.

Multiple plug

connector II for the I/O

modules

The I/O modules are connected to the PLC via the multiple plug
connector II on the I/O module side.

NOTICE

24 V DC supply voltage with electrical isolation via a power supply unit according to DIN EN
60742, classification VDE 0551.

All GND pins and all +24 V pins are bridged in the multiple plug connector. There must be a
sufficient number of pins connected to supply and accept the total current of all
consumers. There should be at least 3 GND pins connected.

The total current of all I/O modules may not exceed the fuse value of 8 A!

The crimped contact connections fit wire cross sections of 0.14 ... 0.56 mm2.
Please only use multiple-strand cables with an external insulation diameter from 9.0 to

15.5 mm; use the appropriate mating plug sealing element to ensure that the IP 65 degree
of protection and the strain relief are guaranteed.

Fig. 6: Mating plug II assignment

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Installation

Mating plug II

assembly

1. Select a suitable sealing element and insert it into the mating

plug's terminal fitting:
red: cable Ø 9.0 ... 13.0 mm
white: cable Ø 11.5 ... 15.5 mm

2. Push the terminal fitting and mating plug casing over the cable.

3. Remove about 5 cm of the cable sheath. Remove about 5 mm

of insulation from the strands and mark them according to
their assignment and function.

4. Crimp the plug connections to the single cable strands.

5. Click the plug connections into the socket body according to the

assignment.

6. Screw the socket body to the mating plug casing; pay attention
to the orientation (different pin Ø on the mating plug provide
clarity).

7. Tighten the terminal fitting's lock nut until the sealing element
firmly holds the cable (IP 65 degree of protection, strain relief).

3.5 Making connections

NOTICE

Please ensure that enough free space is left for the electrical connections so that the
permissible minimum bending radii are adhered to.

Making connections 1. Make the PE connection (M5 screw on the adapter plate)

according to VDE 100 and VDE 160.

2. Connect the cable to the controlling electrical system.

3. Plug mating plug I onto the multiple plug connector I for valve

control and

4. mating plug II onto the multiple plug connector II for the I/O
modules and screw tightly.

English

14 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

Testing and start-up

4 Testing and start-up

4.1 Testing

The functional reliability and operating method of the
actuator/sensor controls should be checked before start-up.

4.2 Start-up

NOTICE

Before switching the system on, ensure that it is in a defined state!

Also ensure that all manual overrides are set to zero.

O Switch on the operating voltage.
O Switch on the compressed air supply.

5 Conversion and extension

5.1 Adding passive I/O modules

NOTICE

Please observe the following if additional passive I/O modules are to be added on at a later
date:

O Turn off the system operating voltage and compressed air.
O A maximum of 4 passive I/O modules can be connected!

Adding I/O module(s) 1. Remove the left side cover from the valve system's last I/O

module (3 hexagon socket-head screws, DIN 912 M4 with
wrench width 3).

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II I

Characteristics, service parts and accessories

2. Put the additional I/O module in place. Ensure that the gasket
has been inserted properly and that the contacts have been
plugged in.

3. Screw the I/O module tight (3 hexagon socket-head screws,
DIN 912 M4, wrench width 3). Tightening torque: 2.5 ... 3.0 Nm.

4. Screw the left side cover back on after the last I/O module (3
hexagon socket-head screws, DIN 912 M4, wrench width 3).
Tightening torque: 2.5 ... 3.0 Nm.

5. Make connections. See section 3.

Fig. 7: Adding an I/O module (picture shows HF 03 with double multiple plug connector)

6 Characteristics, service parts and

accessories

6.1 Characteristics

Ta ble 2:

General

Degree of protection

EN60529 / IEC529

Number of connections per unit 8

IP65 when assembled

English

16 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

Characteristics, service parts and accessories

Ta ble 3:

Electrical

Rated voltage 24 V DC (-15& / +20%)

Max. current load:

Signal line

Supply line

Total supply line current 4.0 A/module

Fuse for I/O modules 8.0 A medium time lag

6.2 Service parts and accessories

Ta ble 4:

I/O module, passive * IOP 1827030106

Ta ble 5:

Accessories Order number

Mating plug II, straight, for I/O modules 1824484061

Mating plug II, angled, for I/O modules 1824484025

M12x1 plug, straight, for I/O connection 1834484222

M12x1 plug, angled, for I/O connection 1834484223

0,5 A

0,5 A

Order code Order number

* Delivery incl. 3 fastening screws and 1 gasket

AVENTICS GmbH

Ulmer Straße 4
30880 Laatzen
Phone [phone]
Fax: [phone]
www.aventics.com
[e-mail]

Further addresses:
www.aventics.com/contact

The data specified above only serve to
describe the product. No statements
concerning a certain condition or
suitability for a certain application can be
derived from our information. The given
information does not release the user from
the obligation of own judgement and
verification. It must be remembered that
our products are subject to a natural
process of wear and aging.

An example configuration is depicted on
the title page. The delivered product may
thus vary from that in the illustration.

Translation of the original operating
instructions. The original operating
instructions were created in the German
language.

1987765492–BDL–001–AB/08.2014
Subject to modifications. © All rights
reserved by AVENTICS GmbH, even and
especially in cases of proprietary rights
applications. It may not be reproduced or
given to third parties without its consent.