AVENTICS Assembly instructions: Marex 3D Joystick, Ventilsystem Montage: Joystick Typ 531 Manuals & Guides
Assembly Instructions
Marex 3D
Joystick Type 531
R417003072/01.2018, EN
English
2 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Table of Contents
Table of Contents
1 About this documentation ............................................ 4
1.1 Validity .......................................................................................... 4
1.2 Required and additional documentations.......................... 4
1.3 Presentation of information ................................................... 4
1.3.1 Safety messages ..................................................................... 5
1.3.2 Symbols ..................................................................................... 6
1.3.3 Designations ............................................................................. 6
1.3.4 Abbreviations ............................................................................ 7
1.3.5 Measuring units ....................................................................... 7
2 Safety instructions ........................................................ 7
2.1 About this chapter.....................................................................7
2.2 Intended use................................................................................ 7
2.3 Improper use .............................................................................. 8
2.4 Personnel qualifications..........................................................8
2.5 General safety instructions ....................................................9
2.6 Product- and technology-related safety messages......10
2.7 Operator‘s obligations............................................................10
3 General notes regarding property damages and
product damages ........................................................ 11
4 Scope of delivery ......................................................... 12
5 About this product ....................................................... 12
5.1 Performance description ......................................................12
5.2 Product identification.............................................................13
6 Transport and storage ................................................ 14
6.1 Product transport....................................................................14
6.2 Delivery check ..........................................................................14
6.3 Product storage .......................................................................14
7 Assembly ..................................................................... 15
7.1 Installation conditions............................................................16
7.1.1 Mounting orientation ............................................................ 16
7.2 Mounting ....................................................................................17
7.3 Connecting the Joystick Type 531......................................18
7.3.1 Connections ............................................................................. 18
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Table of Contents
8 Maintenance and repair ............................................. 20
8.1 Cleaning......................................................................................20
8.2 Inspection...................................................................................20
8.3 Maintenance..............................................................................20
9 Disassembly and replacement .................................. 21
10 Disposal ....................................................................... 21
11 Technical data ............................................................. 22
12 Appendix ...................................................................... 23
12.1 Installation drawings..............................................................23
13 Alphabetical Index ...................................................... 24
English
4 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
About this documentation
1 About this documentation
1.1 Validity
These assembly instructions apply for the following product:
W Joystick Type 531, for example R417003030 or R417003096
These assembly instructions are intended for mechanics and
service technicians. They contain important information for
properly and safely installing, connecting and dismantling the
Joystick Type 531.
The Joystick Type 531 is a component of the Marex 3D ship
control system. Refer to the documentation on Marex 3D for
information on the operation.
O Read these assembly instructions completely, especially the
chapter 2, Safety instructions, before installing or
dismantling the Joystick Type 531.
1.2 Required and additional documentations
Before starting the operation of the Joystick Type 531 make
sure to read and understand the documents listed in table 1.
O Observe also the instructions for the other system
components.
O Observe also the boat’s operating instructions.
Table 1: Required and additional documentations
Tite l Document No. Document Type
Marex 3D R417003094 Instruction Manual
3D Tuning R417003097 Software description
Contact Aventics Marine at marineservice@aventics.com or
www.marex-shipcontrols.com for further documents.
1.3 Presentation of information
Consistent symbols, terms and abbreviations are used in this
document and safety instructions are given in a consistent
AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA 5
About this documentation
manner. For easy understanding, explanations are provided in
the following sections.
1.3.1 Safety messages
This documentation includes safety instructions placed before a
sequence of actions during which there is a risk of damage to
persons or property. The precautions described must be
observed.
Safety instructions are structured as follows:
SIGNAL WORD
Type and source of risk
Consequences
O Precautions
W Warning sign: Draws attention to the risk
W Signal word: Identifies the hazard level
W Type and source of hazard: Identifies the type and source of
the hazard
W Consequences: Describes the consequences of non-
observance
W Prevention: Describes how to avert the danger
Table 2: Hazard classes according to ANSI Z535.6-2006
Warn ing s ign Signal word Meaning
Indicates a hazardous situation which, if not avoided, will result in
DANGER
WARNING
CAUTION
NOTICE
death or serious injury.
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
Property damage: The product or the environment may be
damaged.
English
6 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
About this documentation
1.3.2 Symbols
The following symbols mark notices which are not relevant to
safety but contain useful knowledge for the proper operation of
the product.
Table 3: Meaning of symbols
Symbol Meaning
If this information is not observed, the optimal use or
operation of the product cannot be ensured.
O
1.
Single, independent step
Numbered instructions:
2.
3.
The numbers indicate the steps which must be executed
in a given order.
1.3.3 Designations
The following abbreviations are used in these assembly
instructions:
Ta ble 4: D es ign a ti on s
Designation Meaning
Marex 3D Electronic remote control for ship propulsions including thrusters
3D-mode Operating mode of Marex 3D in which the joystick controls all ship propulsions.
Thruster mode Operating mode of Marex 3D in which the joystick controls the thrusters only.
Heading mode Operating mode of Marex 3D in which the heading of the ship is kept
automatically.
Joystick Operating element for 3D and thruster mode
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Safety instructions
1.3.4 Abbreviations
The following abbreviations are used in these assembly
instructions:
Table 5: Abbreviations
Abbreviation Meaning
CAN Controller Area Network
Asynchronous serial bus system to link control units.
1.3.5 Measuring units
If not stated otherwise, the dimensions in this document are in
mm.
2 Safety instructions
2.1 About this chapter
The Joystick Type 531 has been manufactured in strict
compliance with the generally accepted rules of technology.
However, this does not exclude the risk of damage to persons or
property if the general safety instructions in this chapter and
the safety instructions in this document are not observed.
O Read these assembly instructions completely and carefully
before mounting the Joystick Type 531.
O Keep these assembly instructions in a location where they
are accessible to all users at any time.
O Always include these assembly instructions when passing
the Joystick Type 531 on to third parties.
English
2.2 Intended use
The Joystick Type 531 is used to control ship propulsion
systems and thrusters. It is designed for boats, yachts and small
commercial vessels for in- and outdoor application. The
Joystick Type 531 must only be operated with Marex 3D under
the conditions described in these assembly instructions and
under observance of the instructions for the Marex 3D system.
8 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Safety instructions
A separate emergency stop switch must be provided on every
control station.
O Comply with the operating conditions and performance
limits stated in chapter 11, Technical data.
Intended use includes having fully read and understood this
manual and especially chapter 2.
2.3 Improper use
Any use other than as described in "Intended use" is improper
and thus inadmissible.
If, in applications relevant to safety, inappropriate products are
installed or used, unintended operating conditions can be
created in the application which may cause damage to persons
and/or property. Therefore only apply a product within
applications relevant to safety if this kind of use is clearly
specified and permitted in the product's documentation as for
example within explosive areas or in parts of a control system
which are relevant for functional safety.
Unintended use of the product does also include:
W connecting the Joystick Type 531 to unsuitable supply
voltage (see chapter 11, Technical data)
W combining the Joystick Type 531 with further components
which are not suitable for that purpose,
W exposing the Joystick Type 531 to ambient conditions which
are not admissible (see chapter 11, Technical data).
AVENTICS declines any responsibility for damage resulting
from unintended use. The user of the equipment is fully
responsible for any risk arising from unintended use of the
product.
2.4 Personnel qualifications
The activities described in these assembly instructions require
basic knowledge of mechanics and electrics as well as
knowledge of the corresponding terminology. To ensure the
safe use of the product, those activities may only be performed
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Safety instructions
by authorized personnel or by instructed persons supervised by
authorized personnel.
An authorized person is someone who due to his/her expert
training, knowledge and experience including his/her
knowledge of the relevant regulations can assess the assigned
tasks, recognize possible dangers and take appropriate safety
measures. Authorized personnel must comply with the
applicable specialist regulations.
2.5 General safety instructions
W Observe the valid regulations pertaining to accident
prevention and environmental protection.
W Observe the safety instructions and guidelines of the
country in which the product is used.
W Only use AVENTICS products in technically perfect condition.
W Check the product for obvious defects as for example cracks
in the housing or missing screws, caps or sealings.
W You must not modify or convert the Joystick Type 531.
W Persons who install, operate, dismantle or maintain
AVENTICS products must not be under the influence of
alcohol, other drugs or medications which affect the
responsiveness.
W Incorrect assembly, unintended use or inappropriate
handling will invalidate the warranty.
W Only use original accessories and spare parts.
W Under no circumstances the product may be subjected to
mechanical load. Never use the product as a handle or step.
Do not place objects on the product.
English
10 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Safety instructions
2.6 Product- and technology-related safety
messages
NOTICE
Risk of property damage due to unintentional joystick
movement
Using the joystick as a support can lead to unintentional
navigation maneuvers.
O Do not use the joystick as support.
O Do not lean against the joystick.
W Mounting work and initial operation must only be performed
by qualified personnel as per chapter 2.4, Personnel
qualifications.
W Follow the instructions in chapter 7, Assembly, to mount the
joystick professionally.
W Check the installation site for possible causes of accident
and eliminate those before the assembly.
2.7 Operator‘s obligations
Installation and maintenance work is subject to the countryspecific safety regulations and standards of the application. As
an operator of a ship which shall be equipped with a Joystick
Type 531 and further components of a ship remote control
system, you are responsible that
W the product is in technically perfect condition,
W the product is used as intended,
W any staff handling the product has read and understood the
documentation,
W users of the product are trained and instructed,
W the regulations related to safety, accident prevention and
environmental protection are complied with.
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General notes regarding property damages and product damages
3 General notes regarding
property damages and product
damages
CAUTION
Risk of injury or property damage due to unsuitable cables
Using unsuitable cables can lead to errors or malfunctions in
the Marex 3D system.
O Only use cables supplied by AVENTICS. These provide
– EMC shielding
– a perfect data transmission
– safe and tight connections
– a reliable electric power transmission
NOTICE
Risk of property damage due to inadmissible power supply
Using an external power supply for the joystick can cause a
failure of the device. A control of the ship‘s movement might
no longer be possible.
O Always use the internal power supply of the Marex 3D
controller.
NOTICE
Risk of property damage due to missing terminating
resistors
The CANbus communication does not work if terminating
resistors are not applied. This may result in unexpected ship
behaviour.
O Make sure to connect a terminating resistor at the last
component of the Marex 3D CANbus line, see also fig.4,
CANbus connection Marex 3D controller to Joystick Type
531.
O Observe the instructions in chapter 8.1, Cleaning, for the
preservation and cleaning of the Joystick Type 531.
English
12 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Scope of delivery
4 Scope of delivery
The standard delivery includes:
W 1 Joystick Type 531 (e. g. R417003030 or R417003096)
For the assembly:
W Assembly instructions
W 1 Drilling template
W 4 M5 nuts (premounted)
W 4 Washers (premounted)
O Refer also to the delivery note and the project
documentation for information on the items supplied.
5 About this product
5.1 Performance description
The Joystick Type 531 is a component of the Marex 3D ship
control system. Mounted at a control panel, it is used to
maneuver a ship intuitively at slow speeds. The operator
presets the heading, rotating angle and speed of the ship by
adjusting the control stick and the rotating control knob. Those
movements are mirrored by the ship which permits to perform
slow speed maneuvers with a high grade of precision and
comfort.
Refer to the 3D manual for a detailed description of the
Joystick Type 531, see chapter 1.2, Required and additional
documentations.
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1
2
3
4
5
6
About this product
5.2 Product identification
A product type plate can be found at the bottom of every Joystick
Type 531 and on its packaging. The type plate contains the
following information:
Fig. 1: Type plate of the Joystick Type 531
1 Data matrix code
2 CE label
3 Software version
4 Manufacturing date
5 Serial number
6 Material number
The data matrix code includes the material number, serial
number, manufacturing date and software version.
English
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Transport and storage
6 Transport and storage
6.1 Product transport
NOTICE
Damage due to improper transport
Improper transport can cause substantial material damage.
O Be careful when unloading the packages on delivery and
in case of in-plant transport. Observe the symbols and
instructions on the package.
O Only remove the packaging shortly before the assembly.
6.2 Delivery check
O Check the supply immediately on receipt for completeness
and transport damage.
O Proceed as follows if any visible damage is discovered
during receipt of delivery:
– Do not accept the delivery or only under reservation.
– Note the extent of damage on the transportation
documents or the delivery note.
– Submit a claim.
6.3 Product storage
O Do not destroy the packaging and only remove it shortly
before installation.
O Adhere to the following conditions for storage:
– Only store the Joystick Type 531 in its original packaging.
– Do not store the Joystick Type 531 outside.
– Store the packages in a dry and dust-free place.
– Do not expose the packages to aggressive media.
– Protect the packages against solar radiation.
– Observe the admissible storage temperature of
233 to 358K (-40°C to 85°C), see also chapter 11, Technical
data.
O Avoid mechanical impact.
O Make sure all M12 protective caps are applied.
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Assembly
Maximum storage period The Joystick Type 531 may be stored for two years at maximum.
The storage period will be prolonged by 2 more years if the
joystick is connected to the power supply for at least one minute
before expiry.
7 Assembly
CAUTION
Risk of injury and property damage due to improper
installation or mounting work
Improper installation can cause damage to property.
O The Joystick Type 531 may only be installed by
AVENTICS or qualified personnel as specified in chapter
2.4.
O Install or uninstall the Joystick Type 531 only if the
component and the system are powered off.
O Prepare mounting work carefully.
O Make sure there is enough space to mount the product
professionally.
English
16 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Assembly
7.1 Installation conditions
The mounting bolts are suitable for a panel thickness between
2 to 30 mm.
The mounting depth for the electric plugs and connections
below the console or panel is 140 mm approximately.
O Install the Joystick Type 531 in such a way that its moving
range is not restricted by other components and all
operating and indicating elements are visible and can be
easily operated at all times.
A circumferential sealing is provided around the Joystick
Type 531 to seal its edge to the panel surface.
O Make sure that no bores or gaps in the panel surface are
located in the sealing area as otherwise the tightness of the
panel can not be guaranteed.
O Use an elastic sealant in addition when installing the
Joystick Type 531 on panels which are uneven or have a
rough, structured surface. This prevents the penetration of
water into the panel.
7.1.1 Mounting orientation
Always install the joystick in forward direction with the stick
pointing upward.
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Assembly
7.2 Mounting
1. Prepare a panel cutout by using the drilling template which
is included in the delivery (fig. 2).
2. For the mounting bolts, drill 4 holes with a diameter of
5.5mm into the panel.
3. Insert the joystick into the opening from above.
4. Use the nuts and washers supplied to mount the Joystick
Type 531 and fix the nuts with a maximum torque of 2 Nm.
Fig. 2: Panel cutout for Joystick Type 531
English
18 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
3
1
2
Assembly
7.3 Connecting the Joystick Type 531
NOTICE
Risk of property damage due to missing terminating
resistors
The CANbus communication does not work if terminating
resistors are not applied. This may result in unexpected ship
behaviour.
O Make sure to connect a terminating resistor at the last
component on each CANbus line, see also fig 4, CANbus
connection Marex 3D controller to Joystick Type 531.
7.3.1 Connections
At the bottom of the joystick, two round M12 connectors are
provided for the connection to the Marex 3D controller and other
joysticks.
Fig. 3: Electrical connections
X11 M12, 5 pins, male Connection for the 3D controller
1
X12 M12, 5 pins, female Connection for the joystick
2
X31 not assigned
3
Proceed as follows to connect the joystick:
1. Make sure that all components are dead before connecting
the joystick.
2. Use the connector X12 at the Marex 3D controller to connect
a CANbus cable M12. Route the other end of the cable to
Joystick Type 531 and connect it to connector X11 from
underneath the control panel (fig. 4).
and joystick
AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA 19
1
2
Assembly
3. To connect another joystick, apply another CANbus cable to
the connector X12 at the joystick. Route the cable to the next
joystick and connect it to X11. Proceed accordingly to
connect more joysticks if applicable.
Refer to the Marex 3D manual if you want to connect more
than 4 joysticks to the Marex 3D controller.
The maximum cable length from the Marex 3D controller to
the last joystick is 300 m.
4. Apply a torque of 0.4 Nm to fasten the M12 connectors.
5. If no further joysticks are being installed, apply a
terminating resistor (AVENTICS material No. 8941054274)
to X12 at the last joystick.
There is no need to connect a terminating resistor to the
Marex 3D controller as one is already included in the device.
Abb. 4: CANbus connection Marex 3D controller to Joystick Type 531
1 Terminating resistor in the Marex 3D controller
2 Terminating resistor, material No. 8941054274
English
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Maintenance and repair
8 Maintenance and repair
8.1 Cleaning
NOTICE
Product damage due to inappropriate cleaning
Cleaning agents containing solvents may damage the
product's surface and cause premature aging.
O Do only use solvent-free, non-abrasive cleaning agents
O Never use pressure washers or steam cleaners to clean
the Joystick Type 531.
Clean the product only by using a slightly moistened, lint-free
cloth. Only use water or mild cleaning agents.
Surface protection Continuous and excessive exposure to sea water can cause
corrosion at the joystick‘s metal parts.
O Wipe off water stains regularly by using a lint-free cloth.
8.2 Inspection
Make sure the component is always in technically perfect
condition. Check the Joystick Type 531 regularly for visual
damage, especially at the keypad and bellow.
NOTICE! Do not attempt to repair a damaged joystick yourself.
In case of defects, always replace the complete joystick.
8.3 Maintenance
The Joystick Type 531 does not require maintenance.
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Disassembly and replacement
9 Disassembly and replacement
CAUTION
Risk of injury and property damage when servicing
components under power
O If you dismantle or replace the Joystick Type 531 while
Marex 3D is in operation, the ability to steer may be lost.
Components may be destroyed if connections are
removed under power.
O Only perform assembly or disassembly work on
electrical connections if the Marex 3D system is powered
off.
Proceed as follows to dismantle the Joystick Type 531:
1. Switch Marex 3D off.
2. Make sure the Joystick Type 531 is powered off.
3. Remove the electrical connections at connectors X11 and
X12 (see chapter 7.3, Connecting the Joystick Type 531).
4. Loosen the mounting nuts. You may now remove the
Joystick Type 531 from the control panel.
10 Disposal
NOTICE
Environmental damage due to improper disposal
Electronic components require special waste treatment and
must only be disposed of by approved specialist companies.
O Dispose of electronic scrap in an environmentally sound
way. Consult the responsible local authorities regarding
the environmentally sound disposal.
Dispose of the packaging in an environmentally compatible way.
English
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Technical data
11 Technical data
Table 6: Technical data
General:
Dimensions
width x height x depth 83 x 175 x 124 mm
Weight 0.7 kg
Power supply 38 V DC
Admissible ambient
temperature
Storage temperature 233 to 358 K (-40°C to 85°C)
Max. storage period 2 years
Protection class IP 66 - EN 60529 (IEC 60529)
Vibration resistance 4 g (IEC 60068-2-6:2007)
Maximum strain X and Y-axes: 150 N
Material:
Bottom High-end synthetics, mirror-finished
Keypad Up to 4 keys, backlit with status
Joystick 3 axes, spring-centered
(internal system power supply via
Marex 3D controller)
248 to 350 K (-25°C to 77°C)
Z-axis: 1.5 Nm
Stick High-end synthetics, black, with
stainless steel application
Body High-end synthetics, black, textured
surface
chrome-plated
indicators
1 Double potentiometer per axis
Separate linearity of +/- 2 %
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Appendix
12 Appendix
12.1 Installation drawings
Fig. 5: Dimension drawing of Joystick Type 531, R417003030
English
24 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Alphabetical Index
13 Alphabetical Index
W Numerics
3D-mode 6
W A
Abbreviations 7
Assembly 15
Mounting 17
Mounting orientation 16
W C
CANbus connection 19
Cleaning 20
Connect joystick 18
W D
Delivery
Check 14
Scope 12
Designations 6
Dimensions 22
Disassembly 21
Disposal 21
Documentation
Abbreviations 7
Designations 6
Required and
additional 4
Safety messages 5
Validity 4
Drawing
Front 23
Side 23
W H
Heading mode 6
W I
Improper use 8
Installation 17
Conditions 16
Intended use 7
W J
Joystick
Clean 20
Connect 18
Description 13
Dimensions 22
Electrical
connections 18
Identification 13
Installation 17
Performance 12
Technical data 22
W K
Keypad 22
W M
Maintenance 20
Maximum storage
period 15
Mounting 17
Panel cutout 17
Mounting depth 16
W E
Electrical connections 18
W N
Notes, general 11
AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA 25
Alphabetical Index
W O
Operator, obligations 10
W P
Panel cutout 17
Panel thickness 16
Performance 12
Personnel 8
Power supply 22
Protection class 22
W Q
Qualification of
personnel 8
W R
Repair 20
Replacement 21
Required documents 4
W S
Safety instructions 7
Safety messages 5
Safety messages, product
related 10
Scope of delivery 12
Storage 14
Thruster mode 6
Transport 14
Type plate 13
W U
Use
Improper 8
Intended 7
W V
Validity of document 4
English
W T
Technical data 22
Dimensions 22
Keypad 22
Power supply 22
Protection class 22
Temperature 22
Temperature, ambient 22
Terminating resistor 18,
19
AVENTICS
Ulmer Straße 4
30880 Laatzen, GERMANY
Phone +49 (0) 511-213-62 51
Fax: +49 (0) 511-213-61 65
www.marex-shipcontrols.com
marinesales@aventics.com
Further addresses:
www.aventics.com
The data specified above only serve to
describe the product. No statements
concerning a certain condition or
suitability for a certain application can be
derived from our information. The given
information does not release the user from
the obligation of own judgement and
verification. It must be remembered that
our products are subject to a natural
process of wear and aging.
An example configuration is depicted on
the title page. The delivered product may
thus vary from that in the illustration.
Translation of the original operating
instructions. The original operating
instructions were created in the German
language.
R417003072–BDL–001–AA/01.2018
Subject to modifications. © All rights
reserved by AVENTICS GmbH, even and
especially in cases of proprietary rights
applications. It may not be reproduced or
given to third parties without its consent.
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