AVENTICS Assembly instructions: Marex 3D Joystick, Ventilsystem Montage: Joystick Typ 531 Manuals & Guides
Assembly Instructions
Marex 3D
Joystick Type 531
R417003072/01.2018, EN
English
2 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
Table of Contents
Table of Contents
1 About this documentation ............................................ 4
1.1 Validity .......................................................................................... 4
1.2 Required and additional documentations.......................... 4
1.3 Presentation of information ................................................... 4
1.3.1 Safety messages ..................................................................... 5
1.3.2 Symbols ..................................................................................... 6
1.3.3 Designations ............................................................................. 6
1.3.4 Abbreviations ............................................................................ 7
1.3.5 Measuring units ....................................................................... 7
2 Safety instructions ........................................................ 7
2.1 About this chapter.....................................................................7
2.2 Intended use................................................................................ 7
2.3 Improper use .............................................................................. 8
2.4 Personnel qualifications..........................................................8
2.5 General safety instructions ....................................................9
2.6 Product- and technology-related safety messages......10
2.7 Operator‘s obligations............................................................10
3 General notes regarding property damages and
product damages ........................................................ 11
4 Scope of delivery ......................................................... 12
5 About this product ....................................................... 12
5.1 Performance description ......................................................12
5.2 Product identification.............................................................13
6 Transport and storage ................................................ 14
6.1 Product transport....................................................................14
6.2 Delivery check ..........................................................................14
6.3 Product storage .......................................................................14
7 Assembly ..................................................................... 15
7.1 Installation conditions............................................................16
7.1.1 Mounting orientation ............................................................ 16
7.2 Mounting ....................................................................................17
7.3 Connecting the Joystick Type 531......................................18
7.3.1 Connections ............................................................................. 18
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Table of Contents
8 Maintenance and repair ............................................. 20
8.1 Cleaning......................................................................................20
8.2 Inspection...................................................................................20
8.3 Maintenance..............................................................................20
9 Disassembly and replacement .................................. 21
10 Disposal ....................................................................... 21
11 Technical data ............................................................. 22
12 Appendix ...................................................................... 23
12.1 Installation drawings..............................................................23
13 Alphabetical Index ...................................................... 24
English
4 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
About this documentation
1 About this documentation
1.1 Validity
These assembly instructions apply for the following product:
W Joystick Type 531, for example R417003030 or R417003096
These assembly instructions are intended for mechanics and
service technicians. They contain important information for
properly and safely installing, connecting and dismantling the
Joystick Type 531.
The Joystick Type 531 is a component of the Marex 3D ship
control system. Refer to the documentation on Marex 3D for
information on the operation.
O Read these assembly instructions completely, especially the
chapter 2, Safety instructions, before installing or
dismantling the Joystick Type 531.
1.2 Required and additional documentations
Before starting the operation of the Joystick Type 531 make
sure to read and understand the documents listed in table 1.
O Observe also the instructions for the other system
components.
O Observe also the boat’s operating instructions.
Table 1: Required and additional documentations
Tite l Document No. Document Type
Marex 3D R417003094 Instruction Manual
3D Tuning R417003097 Software description
Contact Aventics Marine at marineservice@aventics.com or
www.marex-shipcontrols.com for further documents.
1.3 Presentation of information
Consistent symbols, terms and abbreviations are used in this
document and safety instructions are given in a consistent
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About this documentation
manner. For easy understanding, explanations are provided in
the following sections.
1.3.1 Safety messages
This documentation includes safety instructions placed before a
sequence of actions during which there is a risk of damage to
persons or property. The precautions described must be
observed.
Safety instructions are structured as follows:
SIGNAL WORD
Type and source of risk
Consequences
O Precautions
W Warning sign: Draws attention to the risk
W Signal word: Identifies the hazard level
W Type and source of hazard: Identifies the type and source of
the hazard
W Consequences: Describes the consequences of non-
observance
W Prevention: Describes how to avert the danger
Table 2: Hazard classes according to ANSI Z535.6-2006
Warn ing s ign Signal word Meaning
Indicates a hazardous situation which, if not avoided, will result in
DANGER
WARNING
CAUTION
NOTICE
death or serious injury.
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
Property damage: The product or the environment may be
damaged.
English
6 AVENTICS | Joystick Type 531 | R417003072–BDL–001–AA
About this documentation
1.3.2 Symbols
The following symbols mark notices which are not relevant to
safety but contain useful knowledge for the proper operation of
the product.
Table 3: Meaning of symbols
Symbol Meaning
If this information is not observed, the optimal use or
operation of the product cannot be ensured.
O
1.
Single, independent step
Numbered instructions:
2.
3.
The numbers indicate the steps which must be executed
in a given order.
1.3.3 Designations
The following abbreviations are used in these assembly
instructions:
Ta ble 4: D es ign a ti on s
Designation Meaning
Marex 3D Electronic remote control for ship propulsions including thrusters
3D-mode Operating mode of Marex 3D in which the joystick controls all ship propulsions.
Thruster mode Operating mode of Marex 3D in which the joystick controls the thrusters only.
Heading mode Operating mode of Marex 3D in which the heading of the ship is kept
automatically.
Joystick Operating element for 3D and thruster mode
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Safety instructions
1.3.4 Abbreviations
The following abbreviations are used in these assembly
instructions:
Table 5: Abbreviations
Abbreviation Meaning
CAN Controller Area Network
Asynchronous serial bus system to link control units.
1.3.5 Measuring units
If not stated otherwise, the dimensions in this document are in
mm.
2 Safety instructions
2.1 About this chapter
The Joystick Type 531 has been manufactured in strict
compliance with the generally accepted rules of technology.
However, this does not exclude the risk of damage to persons or
property if the general safety instructions in this chapter and
the safety instructions in this document are not observed.
O Read these assembly instructions completely and carefully
before mounting the Joystick Type 531.
O Keep these assembly instructions in a location where they
are accessible to all users at any time.
O Always include these assembly instructions when passing
the Joystick Type 531 on to third parties.
English
2.2 Intended use
The Joystick Type 531 is used to control ship propulsion
systems and thrusters. It is designed for boats, yachts and small
commercial vessels for in- and outdoor application. The
Joystick Type 531 must only be operated with Marex 3D under
the conditions described in these assembly instructions and
under observance of the instructions for the Marex 3D system.
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Safety instructions
A separate emergency stop switch must be provided on every
control station.
O Comply with the operating conditions and performance
limits stated in chapter 11, Technical data.
Intended use includes having fully read and understood this
manual and especially chapter 2.
2.3 Improper use
Any use other than as described in "Intended use" is improper
and thus inadmissible.
If, in applications relevant to safety, inappropriate products are
installed or used, unintended operating conditions can be
created in the application which may cause damage to persons
and/or property. Therefore only apply a product within
applications relevant to safety if this kind of use is clearly
specified and permitted in the product's documentation as for
example within explosive areas or in parts of a control system
which are relevant for functional safety.
Unintended use of the product does also include:
W connecting the Joystick Type 531 to unsuitable supply
voltage (see chapter 11, Technical data)
W combining the Joystick Type 531 with further components
which are not suitable for that purpose,
W exposing the Joystick Type 531 to ambient conditions which
are not admissible (see chapter 11, Technical data).
AVENTICS declines any responsibility for damage resulting
from unintended use. The user of the equipment is fully
responsible for any risk arising from unintended use of the
product.
2.4 Personnel qualifications
The activities described in these assembly instructions require
basic knowledge of mechanics and electrics as well as
knowledge of the corresponding terminology. To ensure the
safe use of the product, those activities may only be performed
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Safety instructions
by authorized personnel or by instructed persons supervised by
authorized personnel.
An authorized person is someone who due to his/her expert
training, knowledge and experience including his/her
knowledge of the relevant regulations can assess the assigned
tasks, recognize possible dangers and take appropriate safety
measures. Authorized personnel must comply with the
applicable specialist regulations.
2.5 General safety instructions
W Observe the valid regulations pertaining to accident
prevention and environmental protection.
W Observe the safety instructions and guidelines of the
country in which the product is used.
W Only use AVENTICS products in technically perfect condition.
W Check the product for obvious defects as for example cracks
in the housing or missing screws, caps or sealings.
W You must not modify or convert the Joystick Type 531.
W Persons who install, operate, dismantle or maintain
AVENTICS products must not be under the influence of
alcohol, other drugs or medications which affect the
responsiveness.
W Incorrect assembly, unintended use or inappropriate
handling will invalidate the warranty.
W Only use original accessories and spare parts.
W Under no circumstances the product may be subjected to
mechanical load. Never use the product as a handle or step.
Do not place objects on the product.
English
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