Avanti SDO-21 TP/BP, SDO-21 DP Installation Instructions And User Manual

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CONTENTS
Important Safety Recommendations ………………………………………............. 4
Warranty Exclusions ………………………………………………………………. 5 Assembly Instructions ………………………………………………………………. 6
Identify Garage Door Type ……………………………………………………………… 6 Identify Installation Method ……………………………………………………………… 6 Assembly ……………………………………………………………………………… 7
Installation Instructions ……………………………………………………………… 9
Header Bracket Mounting ………………………….……………………………........... 9
Towing Bracket Mounting ……………………………………………………………… 9 Attaching Drive Rail to Header Bracket ……………………………………………… 9 Mounting Drive Rail Assembly to Ceiling ……………………………………………… 10 Attaching Towing Arms ……………………………………………………………… 11
Connecting to Power Supply ………………………............................................................ 11
Settings and Adjustments ……………………………………………………………… 12 Engaging / Disengaging ……………………………………………………………………… 12
Door Travel Adjustment ……………………………………………………………… 13 Safety Obstruction Force Adjustment ……………………………………………………… 13 Adaptive Mode ……………………………………………………………………… 14 Manual Mode ……………………………………………………………………… 15
Options and Features ……………………………………………………………… 17 Accessory Connections ……………………………………………………………………… 17
Auto Close ……………………………………………………………………………… 17 Back Jump ……………………………………………………………………………… 17 Battery Back-Up ……………………………………………………………………… 18 Battery Power ……………………………………………………………………………… 18 Control Box ………………………………………………………………………….. 19 Courtesy Lamp ……………………………………………………………………………… 21 Dip Switches ……………………………………………………………………… 21 Door Service Monitor ……………………………………………………………………… 21 Hand Transmitters ……………………………………………………………………… 22 Learn Button ……………………………………………………………………… 22 LED Indicator ……………………………………………………………………… 23 Run Button ……………………………………………………………………… 23 Safety Beams ……………………………………………………………………… 23 Safety Reverse ……………………………………………………………………………… 24 Soft Start ……………………………………………………………………………… 25 Soft Stop ……………………………………………………………………………… 25 Speed Control ……………………………………………………………………… 25
Vacation Mode ……………………………………………………………………… 25
Wall Switch (hard wired) ……………………………………………………………… 26 Wall Switch (wireless) ……………………………………………………………… 26
Maintenance ……………………………………………………………………………… 26
Technical Specifications ……………………………………………………………… 26 Trouble Shooting Guide ……………………………………………………………… 27
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IMPORTANT SAFETY RECOMMENDATIONS
FAILURE TO COMPLY WITH THE FOLLOWING SAFETY RECOMMENDATIONS MAY RESULT IN SERIOUS PERSONAL INJURY, DEATH AND / OR PROPERTY DAMAGE.
1. PLEASE READ CAREFULLY AND ADHERE TO ALL SAFETY AND INSTALLATION
RECOMMENDATIONS
2. The installation of your new Automatic Garage Door Opener (herein after referred to as “AGDO”)
must be carried out by a technically qualified or licensed person. Attempting to install or repair the AGDO without suitable technical qualification may result in severe personal injury, death and / or property damage.
3. The AGDO must only be installed on a properly balanced well functioning garage door. An improperly
balanced or malfunctioning garage door could cause serious personal injury, death and / or property damage. Have a qualified person check and if required, make repairs to your garage door before installing the AGDO. The garage door is deemed to be well balanced and aligned if it;
a. requires an equivalent amount of applied force to either manually open or close, and b. requires no more than 150N (15kg) of applied force to either manually open or close, and c. does not rise or fall more than 100mm when released at any point between fully open or fully closed
positions, and
d. does not rub on or incorrectly make contact with any supporting or surrounding structures, and e. the horizontal tracks have been installed level, and f. the door panels have been installed level, and g. the vertical tracks have been installed plum, and h. the junction between the curved horizontal track and the vertical track does not cause the door to “jump”
4. The counter balance springs on sectional type garage doors must be properly lubricated between all of the
coils with heavy automotive bearing grease. Failure to adequately lubricate the springs may result in one or more of the following symptoms:
a. Counter balance springs may become rusty over time resulting in additional operating friction between
the coils which may cause the AGDO to malfunction.
b. Seasonal temperature changes may cause the garage door springs to expand and / or contract. The
resultant increase and / or decrease in operating friction may cause the AGDO to malfunction. Properly lubricating the springs will help to minimize changes in operating friction due to the effects of seasonal temperature change.
5. Remove or render inoperative all existing locks and ropes prior to installation of the AGDO.
6. Repairs to the garage door must be carried out by technically qualified persons. Attempting to repair the
garage door without suitable technical qualification may result in severe personal injury, death and / or property damage.
7. Where possible, install the AGDO at least 2 meters or more above the ground. Adjust the Engage / Disengage
Cord so that it hangs approximately 1.8 meters from the ground.
8. The Header Bracket carries ALL of the opening and closing thrust of the AGDO and as such must be securely
fastened to a rigid, structural member of the garage wall or ceiling. It is entirely up to the installer to determine the fixing method and the structural suitability of the fixing points.
9. The ceiling structure must be adequate to support the weight of the GDO. It is entirely up to the installer to
determine the structural suitability of the fixing points.
10. The Engage / Disengage Instruction Tag must remain attached to the Engage / Disengage Cord.
11. Locate the Wall Switch;
a. within site of the garage door, and b. at a minimum height of 1.5 meters above the ground so that it remains out of the reach of small children,
and
c. away from all moving parts of the garage door
12. The Entrapment Warning Label must be secured in a prominent position adjacent to the wall switch.
13. The AGDO must be connected to a properly earthed general purpose 230 ~ 240VAC power outlet which has
been installed by a qualified electrical contractor.
14. Do not connect the AGDO to the power outlet until this manual instructs you to do so..
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IMPORTANT SAFETY RECOMMENDATIONS
15. Subsequent to installation and adjustment, the AGDO the garage door must stop and reverse direction when
it comes into contact with a 35mm high solid object placed on the floor under the garage door.
16. The correct function of the Safety Obstruction Force System should be checked on a monthly basis.
17. Never use the AGDO unless the garage door is in full view and free from any object which may impede the
movement of the garage door such as cars, children and / or adults.
18. Never allow children to operate the AGDO.
19. Never operate the AGDO when any persons are under or near the path of the garage door. Children must be
supervised at all times when near the garage door and when the AGDO is in use.
20. Never attempt to disengage the AGDO to manual operation when there are children / persons and / or solid
objects including motor vehicles under or near the path of the garage door as the garage door may fall sharply upon Manual Release from the AGDO.
21. Never attempt to open or close the garage door by pulling on the Engage / Disengage Cord.
22. Never attempt to make any repairs or remove covers from the AGDO without first disconnecting the power
supply cord from main power supply.
23. Removal of the AGDO’s protective covers must only be performed by a technically qualified person.
Attempting to remove the protective covers or repair the AGDO without suitable technical qualification may result in severe personal injury, death and / or property damage.
24. For additional safety we strongly recommend the inclusion of Safety Beams. Although the AGDO
incorporates a pressure sensitive Safety Obstruction Force system the addition of Safety Beams will greatly enhance the operating safety of an automatic garage door and provide additional peace of mind. In some countries it is a mandate of law to fit Safety Beams. It is the sole responsibility of the owner / installer to fit Safety Beams in those countries that so require.
25. Always ensure that the garage door is fully open & stationary before driving in or out of the garage.
26. Always ensure the garage door is fully closed and stationary before moving out of its view.
27. Adjustments to the Safety Stop / Reverse Force settings must only be carried out by a technically qualified
person. Attempting to adjust the settings without suitable technical qualification may result in severe personal injury, death and / or property damage.
28. Keep hands and loose clothing clear of the AGDO and garage door at all times.
29. In order for the Safety Obstruction Force system to function it must first encounter an obstruction in the form
of an object / person on to which some force MUST be exerted. As a result the object / person / garage door may suffer DAMAGE AND / OR INJURY.
30. The Safety Obstruction System is designed to work on STATIONARY objects only. Serious personal
injury, death and / or property damage may occur if the garage door comes into contact with a moving object during an open or close cycle
Warranty Exclusions
No claims whatsoever will be recognized under the terms of the AGDO’s warranty which pertain to damage, injury, cost or expense, suffered by persons and / or to property, which either directly or indirectly arise out of any one of the following occurrences;
i. Failure to install the AGDO in accordance with the captioned instructions.
ii. The garage door coming into contact with a moving object. (refer Point 30 in the above) iii. The AGDO being used for other than a maximum 4 car residential application. iv. Installing the AGDO on an improperly balanced and / or poorly functioning and / or misaligned
garage door. (refer Point 3 in the above)
v. Failure to adequately lubricate the garage door counter balance springs. (refer point 6 in the
above)
vi. Failure to adequately fix the GDO to the garage structure
vii. Attempting to open or close the garage door by pulling directly on the Manual Release Cord.
viii. Manually releasing the garage door in any position other than when it is fully closed.
ix. Failure to connect the AGDO to a properly earthed power supply
x. Note: Light bulb failures are not covered under the terms of this product’s warranty
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ASSEMBLY INSTRUCTIONS
1. Identify Garage Door Type
Identify the garage door type and then select the preferred installation method (Sec.2) and assembly type
(Sec.3) that is best suited to the application.
Method A Method B Method C
2. Identify Installation Method
Method A – Sectional Door & Track Type Tip-Up Door. (Hanging Installation)
Use 3 Drive Rail Sections (Fig.3-A) with the Control Box. (Fig.3-D) Control Box may be mounted to the end of the Drive Rail OR mounted on the ceiling next to Drive Rail OR
mounted on side wall of garage. (optional cable extension kit required)
Drive Rail supported by Drive Rail Hanger (Fig.3-C) which is hung from the ceiling by appropriate hanging
material.
Drive Rail Hanger may be positioned anywhere between the Control Box and the first Drive Rail Joiner.
(Fig.3-B)
Header Bracket (Fig.5) may be mounted on front wall of garage or on ceiling adjacent to the front wall. Method B – Sectional Door & Track Type Tip-Up Door (Flush Installation)
Use 3 Drive Rail Sections (Fig.3-A) with the Control Box. (Fig.3-D) Control Box may be mounted to the end of the Drive Rail OR mounted on the ceiling next to Drive Rail OR
mounted on side wall of garage. (optional cable extension kit required)
Drive Rail supported by Drive Rail Hanger which is mounted flush to the ceiling using angle brackets. Drive Rail Hanger may be positioned anywhere between the Control Box and the first Drive Rail Joiner. Header Bracket may be mounted on front wall of garage or on the ceiling adjacent to the front wall.
Method C – Jamb Type Tip-Up Door (Hanging Installation)
Use 2 Drive Rail Sections (Fig.3-A) with the Control Box. (Fig.3-D) Control Box may be mounted to the end of the Drive Rail OR mounted on the ceiling next to Drive Rail OR
mounted on side wall of garage. (optional cable extension kit required)
Drive Chain has been provided with an additional split link which when removed will shorten the Drive
Chain to a required 2 Drive Rail length configuration.
Drive Rail supported by Drive Rail Hanger which is hung from the ceiling by appropriate hanging material. Drive Rail must be angled as shown depicted in “Method C” so that underside of Drive Unit is in line with
underside of the garage door when the garage door is in the fully open (horizontal) position.
Header Bracket may be mounted on front wall of garage or on the ceiling adjacent to the front wall.
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ASSEMBLY INSTRUCTIONS
3. Assembly
On a clean smooth surface open the packing carton and expose the AGDO components. (Fig.1) Unfold the Drive Rail and Drive Chain Segments. (Fig.2-A) Use the appropriate number of Drive Rails, Drive Rail Joiners and Chain Segments to suit the preferred
Installation Method, A, B or C. (Refer Sec.1 & 2)
Align and insert each Drive Rail Joiner (Fig.3-B) into a Drive Rail Segment (Fig.3-A) and push them
together until they are fully abutted and form one continuous Drive Rail Assembly.
Locate the Drive Rail Hanger (Fig.3-C) and insert the 2 gutter bolts provided. Slide the Drive Rail Hanger
onto the Drive Rail Assembly adjacent to the Control Box. (Fig.3-D) location.
Insert the Control Box into the Drive Rail Segment furthest from the garage door and then “Twist and Lock”
the Drive Chain (Fig.3B-D2) the Drive Chain into the Tensioning Block. (Fig.3B-D1).
Ensure that the plastic chain insulator ends are fully abutted and form one continuous piece. Insert the Terminal Bracket (Fig.3-E) into the Drive Rail Segment closest to the garage door and then
“Twist and Lock” the Drive Chain (Fig.3A-E2) the Drive Chain into the Tensioning Block. (Fig.3A-E1)
Using a 12 mm socket wrench, tighten the Drive Chain Tensioner Bolt to the point where the underside of
the Bolt Head aligns with the Indicator Arrow on the Terminal Bracket. (Fig.3A-E3)
Fig. 1 Fig. 2
3.1 Options Selection Refer to “Options and Features” on pages 17 ~ 26 and select the required Dip Switch functionality and
external accessory wiring as required.
Dip Switches and external accessory wiring connections (Fig.16) can be accessed by removing the Control
Box Cover. (refer Sec.18 for removal and replacement details)
Once functionality selection and wire connection has been completed replace the Control Box Cover / Lamp
Bulb / Courtesy Lamp Cover and the AGDO is now fully assembled and ready for installation.
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ASSEMBLY INSTRUCTIONS
(Sectional / Track Type Tip-Up assembly depicted)
Fig. 3
Fig. 3A Fig. 3B
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INSTALLATION INSTRUCTIONS
4. Header Bracket Mounting Important Note: Before commencing the installation ensure that you have carefully read and
understood the Safety Recommendations outlined in pages 4 and 5 of this manual. In particular, ensure that the installation of the garage door complies with the requirements specified in points 3, 4 and 5. Make any necessary adjustments to the garage door BEFORE commencing the installation!
Determine the highest arcing point of the garage door and mark this as a horizontal line on the header above
the top edge of the garage door. (Figs.4 & 5)
Determine the Garage Door Center Line and mark a vertical line on the header above the door. (Fig.5) Place the Header Bracket on the wall as depicted in Fig.5 and ensure that the bottom edge of the bracket is
no more than 50mm above the Highest Arcing Point. Mark the location of the 2 outer most screw holes.
Drill 2 screw holes and use screws of at least 8mm dia. x 50mm long to secure Header Bracket to Header. Important Notes:
a. The Header Bracket carries ALL of the opening and closing thrust of the AGDO and as such
must be securely fastened to a rigid, structural member of the garage. It is entirely up to the installer to determine the fixing method and the structural suitability of the fixing points.
b. Mounting the Drive Rail more than 50mm above the Highest Arcing Point of the garage door
may cause the Drive Rail to flex excessively. Always ensure that the bottom edge of the Drive Rail is located within 50mm of the top edge of the top panel of the garage door. (Fig.7)
Fig. 4 Fig. 5
5. Towing Bracket Mounting
Determine the Garage Door Center Line (Fig.5) and affix the Towing Bracket to a structural member of the
garage door. The Towing Bracket should be mounted with reference to the top edge of the garage door in accordance with the appropriate diagram as depicted in Sec.1.
Mark the location of the holes. (4 holes if using self drilling screws – 2 holes if using screws with nuts) Drill the screw holes with an appropriate drill and securely mount the Towing Bracket to the garage door
using screws of at least 6mm dia.
Important Notes:
a. It is recommended to use fixing screws and nuts rather than self drilling screws.
b. For a sectional type garage door the pivot point of the Towing Bracket should be located
approx one third of the way down from the top edge of the top panel. For a tip-up type garage door the pivot point should be as close to the top edge of the garage door as possible.
6. Attaching Drive Rail to Header Bracket
With the garage door in the fully closed position - lay the assembled AGDO on the garage floor in line with
the centerline of the garage door so that the Control Box is furthest from the garage door.
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