AVANT 745, 750 Operator's Manual

745 / 750

English

Operator’s Manual

2012-

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Table of contents

700 Series

2

TABLE OF CONTENTS

Table of contents...............................................2

Introduction, warranty .....................................3

Safety instructions ........................................... 4

Description of the loader..................................7

Main parts of the loader..................................8

Signs and decals...............................................9

Technical specification...................................10

Load diagram ................................................11

Transporting instructions and tie down points .12

Operating instructions....................................13

Controls........................................................14

Control of loader boom, auxiliary

hydraulics and other functions ......................15

Attachment control switch pack...................15

Dashboard ....................................................16

Controls in the footwell................................16

Suspension seat.............................................17

Telescopic boom...........................................17

Battery disconnect switch.............................17

Boom self levelling ........................................17

Boom floating................................................17

Joystick..........................................................17

Engine block heater ......................................18

Trailer coupling .............................................18

Extra counterweights....................................18

Headlight, beacon, blinker & reflector kit.....18

Drive circuit release switch ..........................18

Anti slip valve ................................................18

Battery disconnect switch.............................18

Tilt adapter ...................................................19

Extra auxiliary hydraulics outlets,

front and rear................................................19

Work light kit ................................................19

Snow chains ..................................................19

Starting the engine ........................................20

Stopping the engine ......................................20

Drive control ................................................21

Steering of the machine ................................22

Loader control ..............................................22

Using the auxiliary hydraulics........................22

Cabs ..............................................................23

Requirements for attachments......................24

Coupling the attachments.............................24

Hydraulic attachment coupling plate ............24

Coupling the hydraulic hoses of the attachment

......25

Service and maintenance instructions ...........26

Safety instructions for maintenance ..............26

Releasing the pressure of hydraulic system...26
Installing of service support and frame lock..27

Daily inspections ...........................................27

Maintenance schedule...................................27

Cleaning of the machine ...............................28

Greasing of the machine ...............................28

Battery check................................................28

Hydraulic oil level..........................................28

Hydraulic oil filter change .............................28

Hydraulic oil change......................................28

Check and tightening of bolts, nuts etc.........28

Check of hydraulic pressure .........................28

Adjustment of hydraulic pressure .................29

Adjust and change of slide pads on telescopic boom

29

Function and calibration of load sensor ........30

Service, engine ..............................................30

Storage of the machine .................................30

Fuse box........................................................30

Jump start and auxiliary power .....................30

Safety instructions when handling the battery..30

Greasing points .............................................31

Refueling........................................................31

Metal structures of the loader ......................31

Light bulbs.....................................................31

Filters ............................................................32

Troubleshooting............................................33

Service history ..............................................34

EC Declaration of Conformity ........................35

Original instructions

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Introduction, warranty

700 Series

3

Introduction

AVA NT TECNO OY wants to thank you for purchasing this AVANT loader. It is the result of Avants long
experience in design and manufacturing of compact loaders.
We ask you that you read and understand the contects of this manual completely before operating the loader.
This will improve your operating and maintenance efficiency, help avoid breakdowns and damage and extend
your machines life.
Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may occur
with the operation of your machine.
Keep this Operators Manual with the machine at all times. If this Manual gets lost, ask for a new copy from
your Avant dealer. Remember also to give this Manual to the new owner when the machine changes ownership.

AVANT 745/750 WARRANTY

This warranty specifically applies to the AVANT 745/750 loader only and not to any attachments used with
this product.
Any repairs or modifications performed without the prior authorisation of Avant Tecno Oy will cancel this
warranty.
During the first year of operation or first 750 hours (whichever is the soonest) Avant Tecno Oy warrants to
replace any part or repair any defect which may occur, subject to the terms detailed below:

1) The product has received regular maintenance in accordance with schedules given by the manufacturer.

2) Any damage caused by operation in a negligent manner or exceeding the approved specifications detailed
in this manual is excluded.

3) Avant Tecno Oy accepts no responsibility for interruption to working or any other consequential losses
resulting from any failure of the product.

4) Only Avant Tecno Oy approved replacement or original quality parts shall be used during routine maintenance.

5) Any damage caused by the use of incorrect fuel, lubricants, cooling liquid or cleaning solvents is excluded.

6) The Avant Warranty excludes any consumable parts (e.g. tyres, batteries, filters, belts etc.) except where
it can be clearly shown that these parts were defective on original supply.

7) Any damage caused resulting from the use of attachments not approved for use with this product is excluded.

8) In the event a fault occurs which is attributable to manufacturing or assembly defect you should arrange
to return your AVANT to your authorised dealer for repair. Travel and freight costs are excluded.

Intended use

AVANT 745/750 is an articulated compact loader, designed and manufactured for both professional and private
use. The loader can be equipped with attachments offered by Avant Tecno Oy, which enables doing of several
different jobs. Because of this multi purpose nature of the machine and the various attachments and tasks,
read always not only this Manual but also the Operators Manual of the attachment, and follow all instructions.
Every person who has to do with this machine must follow work safety regulations, all other generally accepted
rules related to work health and safety, and all road traffic regulations.
Remember that safety consists of several factors. The loader, equipped with an attachment is very powerful
and can cause serious personal injuries or property damages if it is operated in a wrong or careless way. Do
not operate an attachment unless you have familiarised yourself with the use of it and the eventual dangers
related to it.
These operating instructions are intended to help to:

 operate this machine safely and efficiently
 observe and prevent situations that may cause a risk or danger

 keep the machine in good condition and its life span as long as possible
This loader has been designed to require as little maintenance as possible. The operator can perform the most
common maintenance operations. There are however more demanding service operations that can be done
by professional service personnel only. It is allowed to perform service operations only when wearing appropriate
protective equipment. Original spare parts must be used. Familiarise yourself with the service and maintenance
instructions in this Manual.
Contact your local AVANT dealer, if you are uncertain of anything concerning the operation and maintenance
of this loader, or for any questions, service or spare parts.

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Safety first

Following symbols are used throughout this Manual
to point out important things related to safety:

This safety symbol indicates important
safety instructions in this Manual. It warns
of an immediate hazardous situation that
can cause serious personal injuries or
property damages. Read carefully the
warning text next to this symbol and
make sure that all other operators are
aware of the warnings as well. It is a
question of safety of persons.

This attention symbol indicates important
instructions concerning correct use and
maintenance of this machine. If these
instructions are not followed, the
consequence can be breakdown of the
machine or property damage.

An incorrect or careless operation of the
loader may be the origin of a serious accident.
Before putting the machine into operation,
familiarise yourself with the use of the machine
and read and understand this Operators
Manual as well as the safety instructions.

Understand the limitations of speed, braking, steering
and stability as well as loading capacity of the machine
before starting operation. Make sure that every one
who operates or works with this equipment is familiar
with these safety precautions.
If you have no previous experience of the machine,
make sure to do all testing at a safe and open place
with no persons in the area of operation.

Read this Operators Manual, and also the
Operators Manual of the attachment(s) and
other safety instructions before starting operation.

General instructions

1. Start the operation slowly and carefully. Practice
driving of the machine at a safe and open place
before connecting any attachment, follow the
instructions in this Manual.

2. Operate the control levers with ease and without
hesitation. Avoid abrupt movements when handling
the load, in order to prevent the load from falling
and to keep the machine stable.

3. Keep away from the danger zone of the lifted
boom and dont let anyone go there.

4. Keep your hands, feet and clothing away from all
moving parts, hydraulic components and hot surfaces.

5. Remember the correct working position. When

driving be comfortably seated in the driver´s seat,
keep your feet in their proper place in the footwell
and at least one hand on the steering wheel.

6. Make sure that there is enough open space around
the machine for safe driving.

7. Do not transport the load with the boom lifted.
Always carry bucket or attachment as low as
possible, and put the load down whenever you
leave the machine.

8. Before leaving drivers seat:
 Lower the loader boom and place attachment
flat on ground
 Engage the parking brake  make sure that it
locks into locking position
 Stop the engine, remove the ignition key

9. It is not allowed to transport persons with this
machine. Do not transport or lift persons in the
bucket or in any other attachment. Lifting of persons
is only allowed with the attachment designed for
this purpose: Avant Leguan 50, following the
instructions in the Operators Manual of Leguan 50.

10. Do not exceed rated operating capacity. Familiarise
yourself with and follow the load diagrams in this
Manual.

11. When turning with the machine, remember that
the driver´s seat extends beyond the turning
radius of the wheels (collision risk).

12. Do not operate the loader in an explosive
environment or in a place where dust or/and gases
can create a fire or explosion hazard.

13. Keep the engine area clean of flammable materials.

14. Read the transportation instructions on page 12.

15. Switch off the battery disconnect switch during storage.

16. Follow all inspection, service and maintenance
instructions. If you notice any faults or damages
on the machine, these must be repaired before
starting operation.

17. Before any maintenance or repair operation always
stop the engine, lower the boom down and release
pressure from hydraulic system. Read safety
instructions for maintenance on page 26.

18. Do not let any person operate this loader who
has not read safety instructions and is not familiar
with the safe and correct use of this loader.

Operation on gradients

19. Load, unload, and turn on flat level ground only.

Drive slowly on uneven terrains. Do not drive on
too steep a gradient - watch out for ditches,
manholes and steep gradients.

20. Do not park the machine on a surface with a
gradient. Should this be necessary, engage the
parking brake and preferably turn the machine
sideways and put down the load. If needed, use
chocks behind the wheels.

Safety instructions

4

700 Series

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Safety instructions

5

Handling of heavy loads and load sensor

The loader is equipped with a load sensor system. It
gives an audible warning signal and at the same time
an indicator lights in the dashboard when there is a risk
that the machine tips over its front axle. When the
system gives a warning signal the load that is being lifted
is too heavy in relation with the lift capacity of the
loader. In this case one has to either put more counterweights
on the loader or relieve the load that is being lifted.

When the load sensor starts to warn, there is
a risk that the machine tips over its front axle.
In this case stop lifting of the boom, retract
the telescopic boom and lower down the boom
slowly. When the load sensor is warning do
not steer the machine before the boom is
lowered down close to ground level. Lift the
boom only when the loader chassis is straight.
Keep the load as close to ground as possible.

Never take a heavy load on the loader from
high level  e.g. from truck, shelf etc.  risk
of tipping over!

Always put the load down on the ground before
leaving the machine. When loading, always
keep the loader chassis as straight as possible.

Personal safety and protective equipment

Wear safe clothing and personal protective equipment
(PPE). Protect yourself against work hazards like noise,
ejecting debris or dust for example.

 Noise level at drivers seat can exceed

85 dB(A). Wear hearing protection
when working with the loader.

 It is recommended to wear safety

footwear when working with the loader.

 Wear protective gloves when handling

hydraulic hoses.

 Follow regulations regarding

protective equipment. Wear eye
protection and hard hat or other
protective equipment as needed.

Read Operators Manual of the attachment for more information
about protective equipment needed in the work.

Safety frame (ROPS) and safety canopy (FOPS)

Safety frame (ROPS) protects the operator
in case the machine tips over. Always fasten
the seat belt in order to stay inside the safety
frame protective area. Never take off the

safety frame.
When working in conditions where falling objects may
be a risk (on building sites etc.), the loader must be
equipped with a falling objects protective canopy
(FOPS), part no. A48905.

Electric system

Lead acid batteries can produce flammable and
explosive gases. Make sure that the ventilation is
sufficient and keep arcs, sparks, flames and lighted
tobacco away from battery.
Battery acid causes severe burns. In case of acid
contact, wash immediately with water for several
minutes and get medical attention in case of eye
contact.
Read the instructions for jump start on page 30.
Never charge a frozen battery.

700 Series

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Safety instructions

6

700 Series

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Description of the loader

700 Series

Description of the loader

7

Identification of the loader

Write down the identification information of your loader in the following
fields, it facilitates ordering of spare parts etc.

1. Loader model___

__________________________________________

2. Loader serial no.___________

________________________________

3. Engine serial no.___________________________________________

Serial number of the loader is printed on the type plate (see page 9),
which also indicates the loader model.
Location of engine serial number can be found in the Operators Manual
of the engine.

Dealer:____________________________________________________

Contact information:__________________________________________

__________________________________________

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Main parts of the loader

Following picture shows the main parts of the loader:

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Front frame

On the front frame are mounted: drivers seat,
operating controls, parking brake, hydraulic control
valves, hydraulic oil tank, auxiliary hydraulics outlet,
front wheels, hydraulic motors and the loader boom
with attachment coupling plate.

Back frame

On the back frame are mounted: engine with
accessories, battery, fuel tank, hydraulic pumps, rear
wheels, hydraulic motors.

Articulation joint

Articulation joint connects the front and back frame.
The loader is steered hydraulically by the steering
cylinder which is mounted between the front and
back frames. Hydraulic hoses and electric wires are
conducted through the articulation joint.

Loader boom

The attachment coupling plate is mounted on the
lower end of the boom. The boom can be telescopic,
extending 600 mm hydraulically.

Attachment coupling plate

Attachments are mounted on the
attachment coupling plate. The locking pins
on the plate can be operated manually
(standard) or hydraulically (option).

Auxiliary hydraulics outlet

The hydraulic hoses of hydraulically
operated attachments are mounted on this
outlet. The outlet is equipped with the
multi connector quick coupling system and
is double acting: it has two pressure lines
and one tank line. In addition, as an option,
it is also possible to install a single or double
acting auxiliary hydraulics outlet in the rear
of the machine, or a double acting outlet
in the front under the multi connector.

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ROPS safety frame

ROPS frame (Roll-over protective structure)
complies with the standard ISO 3471:1994
with Amendment 1:1997 and Technical
Corrigendum 1:2000.

FOPS canopy (option)

FOPS canopy (Falling objects protective
structure) mounts on the ROPS. It meets
the ISO 3449:1992 (1365 J) criteria.

Description of the loader

8

700 Series

Conventional quick
couplers

Pressure 2

Tank line

Pressure 1
(blue)

Hydraulic connectors
Multi connector

Pressure 2

Tank line

Pressure 1

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Signs and decals

Make sure that the following signs and decals clean, undamaged and readable. If any of these
decals is missing or is unreadable it should be replaced without delay. Ask for new decals
from your local Avant dealer.

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700 Series

Description of the loader

9

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Risk of crushing, keep hands and feet within
the drivers area

Risk of crushing, do not grip the steering
wheel from outside the machine or when
getting into the drivers seat.

q

Sound power level / Sound pressure level at drivers seat

Keep out from the danger zone of the machine 2 pcs

A43600

A411047

A411456

A411455

A41424

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Description of the loader

10

700 Series

Technical specification

Model

Engine make & type

Function

Cooling system

Number of cylinders

Starter

Bore * stroke

Displacement

Max. output (ISO Gross)

Fuel

Fuel tank capacity

Engine oil type

Viscosity

Engine oil capacity

Charging current max.

745 /750

Kubota V2403

4 stroke

water

4

electric

87,0 * 102,4 mm

2434 cm

³

37 kW (49 hp)

diesel

40 l

API CC

SAE 10W-30

9,5 l

40 A

Tyr e

27 x 8.50-15

26x12.00-12

320/60-12

320/55-15

252-285

2060 - 2100

3040 - 3080

2

7

2630 - 2670

1080 - 1360

610

410

1500

7

0

0

3030

920

30°

3

5°

2332

99°

Tyre pressure

2,5 bar

2,0 bar

2,0 bar

2,0 bar

Machine width

1080 mm

1350 mm

1350 mm

1360 mm

Model

Length

Width

Height

Ground clearance

Weight, starting from

Standard wheels

Drive speed

Transmission, drive

Hydraulic oil tank capacity

Auxiliary hydraulics

Turning radius inside/outside

Max. lifting height

Max. pulling force

Max. lifting capacity (hydr.)

Max. breakout force / 50 cm

Sound power level 2000/14/EC Lp

Sound pressure level 2000/14/EC Lw

Hand-arm vibration, total

Whole-body vibration, max.

AVANT 745

3030 mm

1080 - 1360 mm

2060 mm

252 mm

1650 kg

320/60-12

TR

26x12.00-12grass/TR

0 - 15 km/h

hydrostatic

38 l

70 l/min 240 bar

1240 / 2780 mm

3080 mm

1100 - 1400 daN

2100 kg

1400 kg

88 dB (A)

101 dB (A)

< 2,5 m/s

²

< 0,5 m/s

²

AVANT 750

3030 mm

1080 - 1360 mm

2100 mm

285 mm

1700 kg

320/55-15

grass/TR

29x12.50-15TR

0 - 25 km/h

hydrostatic

38 l

70 l/min 240 bar

1240 / 2780 mm

3080 mm

1700 - 1900 daN

2100 kg

1400 kg

88 dB (A)

101 dB (A)

< 2,5 m/s

²

< 0,5 m/s

²

Tipping load, see diagram on page 11.

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700 Series

Load diagram

The lifting capacity of the loader is limited by the possibility of tipping around the front axle. The diagram
below shows the tipping loads and max. allowed loads in different loading situations on an even level surface
with the loader chassis in maximum articulation.

Description of the loader

11

50 10001 1500 2000 2500

0

500

1000

1500

2000

2500

3000

3500

4000

Tipping load with the loader
in max. articulation

Rear weight 170 kg
Driver 75 kg

Max. load, ISO 14397-1
The loader in max. articulation

Rear weight 170 kg
Driver 75 kg

Distance from front axle mm

AVANT 745/750 load diagram

The diagrams can be interpreted as follows:

 The diagrams show tipping load and max. load with

the load at different distances
from the front axle of the loader

 Example: If the center of gravity of the load is

750 mm in front of the front axle, max. load is about
1250 kg with a driver weighing 75 kg and with the
170 kg integrated rear weight mounted on the loader.

 NOTICE: If the driver leaves the machine, tipping

and max. loads are reduced respectively.

 Tipping load and max. load depend both on the

weight of the driver and the eventual extra weights
mounted on the loader.

 Please note that the diagrams are based on the

machine operating on a level, even and firm
supporting ground. Loads should be significantly
reduced when operating on gradients and/or on soft
ground.

 The loader is equipped with a load sensor system,

which gives an audible warning signal and an indicator
lights up in the dashboard when tipping load is being
approached.

 Read the safety instructions regarding handling of

heavier loads. Calibration instructions of the load
sensor system can be found on page 30.

0 500 1000 1500 2000 2500 3000

0

20

40

60

80

rpm

1 pump
2 pump

Max. auxiliary hydraulics oil
flow can not be used with all
attachments. Check correct
engine rpm and auxiliary
hydraulics pump configuration
for the attachment with the
help of this table and Operators
Manual of the attachment.

l/min

Auxiliary hydraulics oil flow

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Description of the loader

12

700 Series

Transporting instructions and tie down
points

Mount the articulation frame lock, shown on page 26,
on the machine during transports. Lower the boom
down and take off battery disconnect switch.
Remember to remove the frame lock after transport!

Tie down points are located on the rear frame on the
sides, and on the front frame close to the boom.

If absolutely necessary, the loader can be towed with
a rigid tow bar, by releasing the hydraulic drive circuit.
Max. allowed towing speed is 3 km/h, towing distance
max. 200 m.

When the drive circuit is released for towing,
the loader has no brakes. Before releasing
the drive circuit make sure that the parking
brake has been engaged, and release the
parking brake only after a rigid tow bar has
been connected.

The hydraulic drive circuit is released by turning the
screw on the right side of the variable displacement
drive pump about 3 rounds counterclockwise. Make
sure to put the drive circuit again in working order by
retightening the screw immediately after towing.
Contact Avant service for instructions if necessary.

The loader can be lifted by mounting appropriate
lifting slings on the ROPS frame. Before lifting, the
attachment and eventual extra weights must be
removed. Mount the frame lock on the machine. Make
sure that the lifting slings cannot move and that the
machine doesnt swing during lifting.

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Operating instructions

700 Series

Operating instructions

13

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Operating instructions

14

700 Series

1

12

2

3

4

5

6

7

8

9

10

11

13

1. Steering wheel

2. Drive pedal, left: drive backward

3. Drive pedal, right: drive forward

4. Parking brake handle (AVANT 745)

5. Control lever of boom and bucket

6. Hand throttle lever

7. Auxiliary hydraulics control lever

8. Control lever of telescopic boom
(optional extra)

9. Rear auxiliary hydraulics control lever

10. Selection lever of the pumps for
auxiliary hydraulics

11. 12 V outlet

12. Dashboard

13. Switches on the panel

Emergency
blinker
(option)

Windscreen
wiper and
washer
(Cab option)

Beacon
(option)

Hydraulic
quick
attachment
(option)

Work light
(option)

Parking brake
switch
(AVANT 750)

Drive speed
range
selection
switch
(AVANT 750)

Heater Fan

(Cab LX option)

0
1
2
3

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700 Series

Attachment control
switch pack (option)

 Optional extra with which

electric functions of the
attachment are controlled

 Does not require the

optional 8 function joystick
on the loader.

 Consists of socket that

mounts on the boom. The
electric harness of the
attachment is connected
to this socket, and the
electric features are
controlled with switches
mounted on the boom
control lever.

 Read the operators

manual of the attachment
to see how the switches
are used with each

attachment.

Control of loader boom, auxiliary hydraulics and other functions

Most of the functions of the loader are controlled at the control panel on the right side of the operator: Boom
and bucket movements, auxiliary hydraulics (attachments), engine revs etc. , depending on loader model.
Following pictures show the different functions:

5. Control lever of boom and bucket

(Functions of the optional electric joystick are explained on page 18)

 Pull backward to lift the boom
 Push forward to lower the boom
 Push left to raise the tip of the bucket (filling)
 Push right to lower the tip of the bucket (emptying)

6. Hand throttle lever

 Push forward to increase engine revs
 Pull backward to reduce engine revs

7. Control lever of auxiliary hydraulics
(hydraulically operated attachments)

 Push forward: Hydraulic flow to pressure 1

coupler. Move the lever carefully to see which
way the hydraulic attachment moves.

 Pull backward: the attachment moves in opposite

direction

 Locking position: Continuous flow to pressure

1 coupler.

8. Control lever of telescopic boom
(optional extra)

 Push forward to extend the boom
 Pull backward to retract the boom

9. Control lever of extra auxiliary hydraulics
outlet (optional extra)

The control lever operates either the rear
hydraulics outlet or the extra front outlet.
 Push forward + locking position: Move the lever

carefully to see which way the hydraulic
attachment moves.

 Pull backward: the attachment moves in opposite

direction

10.Selection lever of the pumps for auxiliary
hydraulics

 Lever in front position (1-pump): one pump

coupled for auxiliary hydraulics

 Lever in back position (1-pump): both pumps

coupled for auxiliary hydraulics

5

6

7

8

9

10

Operating instructions

15

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Operating instructions

2

3

8

9

10

11

17

16

18

6

7

12

13

14

1

19

2

1

3

4

15

Dashboard

On the dashoard on the right side of the drivers seat
are mounted gauges, indicators and switches which
help the operator to control the loader.
Dashboard may be slightly different in different models.
Following picture shows the different functions:

1. Drive pedal, left: drive backward

2. Drive pedal, right: drive forward

3. Parking/emergency brake handle (AVANT 745)

 locking: pull the handle and turn down into locking

position

 releasing: turn up and let the handle go down

Parking brake locks mechanically - spring­loaded pins go into the holes of the parking
brake drum on the front wheels. Make sure
that the brake locks properly by driving a bit
forward or backward.

See correct operation of drive pedals on page 20.

Controls in the footwell

Following picture shows the controls located in the
footwell

16

700 Series

1. Load sensor indicator

2. Boom floating indicator

3. Headlights indicator

4. Seat heater indicator

5. Glow plug indicator

6. Fuel gauge

7. Work light switch

8. Tachometer

9. Hour meter

10. Oil pressure indicator

11. Charge indicator

12. Thermometer

13. Ignition switch

14. Signal horn

15. Seat heater switch (optional extra)

16. Drive release / anti slip valve switch (optional extra)

17. Boom floating switch (optional extra)

18. Hydraulic cooler blower fuse indicator

19. Worklight indicator

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17

700 Series

Operating instructions

17

Suspension seat

The optional suspension seat is equipped with a seat
belt and has the following adjustments:

1. Suspension adjustment

 by turning the knob counterclockwise suspension

gets harder, by turning it clockwise the
suspension gets softer

2. Angle of the back rest

 the angle of the back rest can be adjusted by

pulling the lever

3. Seat position

 the distance of the seat from the steering wheel

can be adjusted with the lever which is located
under the front edge of the seat

4. Arm rest angle adjustment

 the angle of the arm rest can be adjusted by

turning the roller under the arm rest

Suspension seat can be equipped with a seat belt.

Seat heater

The suspension seat is
equipped with an electric seat
heater. Seat heater switch
(15) and indicator are
located on the dashboard.

Location of battery disconnect switch

The loader is equipped with
a battery disconnect switch.
The switch is located in the
rear of the machine, on the
right side (see picture).
Battery disconnect switch
cuts the current between
battery and the rest of the electric system. Always
switch off main current when the loader is not used
for a longer period of time, or when servicing the
machine. Switch off the main current in order that
the battery doesnt get empty.

Boom self levelling (option)

Self levelling system keeps the
position of the attachment
the same in relation to the
ground, regardless of the
position of the boom.
Self levelling is hydraulic: there
is a levelling cylinder on the
left side of the boom which
follows the movements of the
bucket tilt cylinder and keeps
the attachment level.
Self levelling is disabled when
the boom floating is switched
on.

Boom floating (option)

The floating system releases the lift cylinder, so that
the boom floats upwards from the position where it
is when boom floating is switched on, allowing the
attachment to follow the contours of the terrain.

1. Lower the boom down

2. Switch on the floating with

rocker switch no.

3. Boom floating indicator on

the dashboard

lights up
When boom floating is being
used, it is possible that air gets
in the hydraulic system. This can lead to inaccurate
boom movements and the boom can give in. Therefore
the boom and attachment coupling plate should always
be moved to extreme end positions after switching
off boom floating. Use boom floating only when
necessary.

Telescopic boom (option)

Telescopic boom is operated with the control lever
no. 8 on the control panel (see page 15).
Length of the telescope is 600 mm and additional
lifting height is 485 mm.

1

2

3

4

17

15

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Operating instructions

Joystick (option)

The loader can be equipped,
as an option, with a joystick,
where the operation of
auxiliary hydraulics and
telescopic boom is electric.

1. Auxiliary hydraulics

 push the buttons to engage

and disengage auxiliary
hydraulics. The red
switch directs hydraulic
flow to the pressure 1
coupler.

2. Telescopic boom

 with the rocker switch the

telescopic boom can be

operated steplessly

(extension- retraction).

Speed of the telescoping
function depends on the
position of the pump
selection lever.

Engine block heater (option)

The loader can be equipped, as an option, with an
engine block heater. Engine
block heater outlet is on the
right side in the rear of the
machine.

Use the block
heater max. 30
minutes at a time.

Trailer coupling (option)

The loader can be equipped,
as an option, with a trailer
coupling. It is equipped with
a 50 mm ball coupling and
mounts either directly on the
rear bumper or on the extra
back weight.
Max. allowed vertical load of the trailer coupling is
6900 N, max. towing load is 6000 N.

Make sure that the weight on the trailer is
distributed correctly so that the trailer cannot
cause an upward lifting force on the trailer
coupling

Extra weights (option)

The loader can be equipped with extra counterweights
that are mounted on the rear bumper. Max. amount
of extra weights (31 kg/pcs) is 4 pcs. If the machine
is fitted with an extra weight with trailer coupling,
max. amount of extra weights is 2 pcs. Loader can be
equipped with side weights 180 kg (A49063).

Drive circuit release switch (option)

The switch no. 16, LOCK,
controls a valve, which is used
to divert the oil flow between
left and right side hydraulic
motors, and this affects the
pulling force.
LOCK OFF: In this mode, the hydraulic oil flows in
series from motor to motor. The wheels will roll more
freely and the loader leaves less tire marks on soft
surfaces.
LOCK ON: In this mode the hydraulic oil flows in
parallel between the hydraulic motors in each side,
similar to a differential lock in operation. This improves
the towing capability of the loader.
If the loader is not equipped with a drive circuit release
valve, the system will function as in lock on mode.

Anti slip valve (option)

AVANT 745: The valve positively diverts oil flow

between right and left side hydraulic motors and
improves traction on slippery and uneven surfaces.
The function of the anti slip valve is connected to the
drive circuit release switch:
LOCK ON: Anti slip valve in operation. Best traction
is achieved by using sufficient engine revs and by
pressing properly on the drive pedal.
LOCK OFF: Drive circuit
released  anti slip valve
diverts the oil flow between
the front hydraulic motors
only, not the rear hydraulic
motors.
AVANT 750: Anti slip valve
is engaged by pressing on the
switch on the joystick.

Work light kit (option)

The loader can be equipped with extra work lights,
making it easier to work in low light. The lights are
operated with the switch on the control panel (see
page 14).

16

1

2

18

700 Series

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700 Series

Operating instructions

19

Tilt adapter (option)

The hydraulic tilt adapter
mounts between the
attachment and the
attachment coupling plate. It
allows the driver to tilt the
attachment sideways 12,5
degrees to both directions
from the drivers seat. Tilt
adapter is intended mainly for
non-hydraulic attachments,
but with the optional double acting extra auxiliary
hydraulics outlet in the front (A35492) it is possible
to mount a hydraulically operated attachment (e.g. a
4 in 1 bucket) at the same time. Tilt adapter is operated
with the auxiliary hydraulics control lever (no. 7, page

15).

Extra auxiliary hydraulics outlets, front
and rear (option)

In addition to the standard auxiliary hydraulics outlet,
the loader can be equipped with a double acting extra
outlet. The extra hydraulic outlet can be fitted either
to the front of the loader or to the rear, and the
couplers are conventional type quick couplers. The
installed extra outlet is selected with the rocker switch
on the dashboard (see page 13) and controlled with
the auxiliary hydraulics control lever no. 7 (see page

15).
The loader can be equipped with either the rear
hydraulics outlet or with the extra front outlet  but
not with both.

1. Extra auxiliary hydraulics
in the front

 Quick couplers are

located under the multi
connector

2. Quick couplers in the rear
 Quick couplers are
located on top of the
radiator.

Double acting outlet

Single acting outlet

Drive speed range selection switch (750)

AVANT 750 is equipped with two
speed drive motors. Drive speed
range can be selected with the switch
no. 13 on the control panel right (see
page 10). With lower speed range
(switch in "turtle" position) drive speed
is 0-12 km/h, with higher speed range
(switch in "rabbit" position) drive
speed is 0-25 km/h with 29 tyres and
0-22 km/h with 26 tyres.

When driving backward at higher speed range the
pulling force is about 50 % of the pulling force forward.
At lower speed pulling force forward and backward
is the same.

Pulling force at lower speed is twice the pulling force
at higher speed. Higher speed range is intended for
longer travels where pulling force is not necessary.

ATTENTION! Do not change the drive speed range
while driving with a higher speed. Always stop the
machine first or slow down the speed before switching
on higher or lower speed. Be careful when driving at
higher speed range. Do not turn the machine with a
high travel speed.

Parking brake switch (750)

AVANT 750 is equipped with a
hydraulic parking brake. It locks the
front wheels. Parking brake is operated
with the switch no. 14 on the control
panel right (see page 10). The switch
has two indicator lights: green indicator
is on when parking brake is released,
red indicator is on when parking brake
is engaged.

Parking brake engages automatically when the engine
is stopped. The brake can be released only when the
engine is running and there is hydraulic pressure in
the system.

ATTENTION! Never engage the parking brake when
the machine is moving. If the parking brake is engaged
when the machine is moving the brake plates in the
front drive motors will be damaged. Always stop the
machine before engaging the brake.

Snow chains (option)

The loader can be equipped with snow chains, following
tyre size:
26 x 12.00-12 snow chain part no. 64973
320/60-12 snow chain part no. 65603

Pressure 1

Pressure 2

Pressure 2

Pressure 1

Pressure

Tank line

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Operating instructions

20

700 Series

Starting the engine

Before starting the engine do the daily checks, see page 27. Adjust the seat and mirrors (if fitted) so that you
have a good working position and unrestricted field of vision from the drivers seat. Check that all controls
function correctly. See to it that the operating area is safe. Read and follow operating and safety instructions.

1. Turn the battery disconnect switch to ON

3. Move the hand throttle lever to approximately ¼ throttle

4. Make sure that auxiliary hydraulics is switched off (lever in
neutral position). Do not press on the drive pedals.

5. Turn the ignition key to the right until the glow plug
indicator light turns on.

6. After the glow plug indicator light turns of turn the ignition
key further to the right until the engine starts.

If the engine doesnt start, do not try to start longer than 10
seconds at a time. Make sure that there is diesel in the tank,
wait a little and try to start again.

1

1. Lower the boom down, reduce engine revs, stop the attachment (move auxiliary hydraulics control lever
to neutral position, see page 15)

2. Stop the engine by turning the ignition key to the OFF position (to the left)

3. Release auxiliary hydraulics pressure (see page 15).

4. Prevent unauthorized use of the loader. Take off the ignition switch and turn the power off with the battery
disconnect switch.

If auxiliary hydraulics is switched on during starting and there is a hydraulically operated
attachment on the machine, the attachment can move suddenly and cause a dangerous
situation. Make sure that the auxiliary hydraulics control lever is in neutral position during
starting.

The engine cannot start if auxiliary hydraulics control lever (no. 7, page 15) is in locking position

Stopping the engine

1

2

2

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700 Series

Operating instructions

21

Drive control

AVANT 700 series loaders are equipped with a hydrostatic drive system, there is a
variable displacement hydraulic pump in the drive circuit. The oil flow of this drive
pump is steplessly adjusted with the two drive pedals. The drive pedals act in a
proportional way to control the drive speed and power available at the drive motors.

This hydrostatic driving system has different operating characteristics to a mechanical
drive. To get maximum pushing power push the pedals lightly  for higher travel speed
push the pedal harder.

When thinking about the function of the two drive pedals, they should be compared
to gears, not to a conventional throttle pedal. The drive pedal in a way shifts on a
higher gear the more the pedal is pressed. Therefore you shouldnt press the pedal
more when the engine starts to struggle. Pressing the pedal just causes the engine
to stop.

When you want to have a high pulling force:

1. Use high engine revs

2. Select a relatively slow drive speed with the drive pedal. That is: press the pedal
only lightly (= select a low gear). This way the full output of the hydraulic system
and the engine can be taken out.

Driving of the machine is controlled with the drive pedals and hand throttle
as follows:

Select the revs of the engine with the hand throttle lever on the control panel.
The basic rule is: use lower revs for lighter work and higher revs for hard work. When
driving, the revolution speed of the engine can be adjusted with the hand throttle
lever, if necessary. Do not turn the machine with a high travel speed. Hand throttle
also has an effect on the operation speed of a hydraulically driven attachment: the
more throttle the faster the attachment operates. Make sure not to exceed max.
allowed oil flow of the attachment.

If you want to drive forward, press gently on the right drive pedal until the machine
starts to move slowly. The desired drive speed is selected with the drive pedal: the
more the pedal is pressed the faster you will travel.

When you wish to stop gently release the pedal by lifting of your foot, and the
machine will slow and stop.

Drive backward is controlled with the left drive pedal in the same way as drive
forward: the more the pedal is pressed the faster you will travel.

Familiarise yourself with the driving of the machine on low speed and on a flat, even
and open place where unintended movements dont cause problems or danger. When
you have learned how to drive on low speed, increase speed gradually and learn how
to drive with higher drive speeds. Make sure that there are no persons in the operating
area of the machine.

ATTENTION! AVANT 750 is equipped with two drive speed ranges. Always start
the operation with the lower speed range. See page 15 for instructions how to use
the drive speed range selection switch.

Hydraulic oil temperature has an effect on the hydrostatic transmission of the loader. When
ambient temperature is below 5º C, let the engine run and the machine warm up properly before
starting to drive. Drive carefully until the machine reaches its normal operating temperature.

When hydraulic oil gets warmer, driving characteristics of the transmission change. When the oil
is warm and hydraulic oil cooler has switched on, stopping distance of the machine can be longer
than normally. If the machine is used constantly in high ambient temperatures, hydraulic oil type
and viscosity must be suitable for these conditions. Contact Avant service.

Should there be a disturbance or malfunction in the hydrostatic transmission and consequently
the braking force is not sufficient, engage the mechanical parking brake. Parking brake can also
be engaged during driving if necessary.

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Operating instructions

7

NOTICE! The engine cannot start if the
auxiliary hydraulics control lever is in the
locking position.

If the loader is equipped with conventional
quick couplers, operating direction of the
attachment depends on the coupling of
the attachment hoses and the direction
in which the auxiliary hydraulics control
lever is moved. Make sure that there are
no persons in the danger area when testing
the operating directions. Change the place
of the hoses if necessary.

Going near an attachment that is in
operation can cause a serious risk. Switch
off auxiliary hydraulics before leaving
drivers seat or stopping the engine.
Operate the controls only when sitting in
the drivers seat.

Steering of the machine

Steering of the machine happens with the steering
wheel. The steering wheel is hydraulically powered.
A practical way of steering is to steer with your left
hand on the knob of the steering wheel. This way
your right hand is free to operate other functions.

Pay attention to other machines and persons that are
moving in the area. Make sure that there are no
persons in the danger zone of the loader and the
attachment. The danger zone of the loader covers
the reach area of the loader boom, the turning area
on the side and in the front and rear of the loader.
Always put down the load when leaving the machine
 the loader is not designed to stay with the loader
boom and load lifted. Learn how to operate the loader
in a safe place.

Loader control

The loader boom and bucket are controlled with the
multi-function lever sideways (tilt) and back & forward
(boom up & down).

 Pull backward to lift the boom
 Push forward to lower the boom
 Push left to raise the tip of the bucket (filling)
 Push right to lower the tip of the bucket (emptying)

Using the auxiliary hydraulics

Auxiliary hydraulics (hydraulically operated
attachments) are controlled with the lever no.
on the control panel, or with the buttons on the
joystick (see page 18). The lever locks in the locking
position (on the right) which facilitates operation of
the attachments that require constant oil flow (rotary
broom, backhoe etc.).

7

Always remember  safety first. Test all
the functions of the loader at an open and
safe place. Make sure that there are no
persons in the operating area of the
machine and the danger zone of the
attachment.

When driving, always keep the loader
boom as low as possible. Risk of tipping
over increases considerably when there
is a heavy load on the loader (a heavy
attachment or a big load in the bucket)
and the boom is up when driving.

Never use a high drive speed when turning.
In particular: when the loader boom is up
the stability of the machine is much weaker
when turning.

Remember that, when turning, the driver´s
seat extends beyond the turning radius of
the wheels. Stay inside the safety frame
(risk of collision and crushing).

22

700 Series

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Temperature

adjustment

Do not drive with the cab door open, nor

turn the steering wheel when the cab

door is open. The door may break.

Cabs

AVANT 745/750 can be equipped, as an option, with
cab L, LX and DLX.

Cab L mounts on the ROPS safety frame. It consists
of windscreen, windscreen wiper and washer, right
side window and rear window.

Cab LX consists of windscreen, windscreen wiper
and washer, right side window, rear window, door
and heater.

Cab DLX is an independent ROPS/FOPS structure. It
is equipped like cab LX, but also with noise isolation,
fabric seat, 3 point seat belt, radio/CD, road traffic
light kit and work lights.
Switches are located on the control panel right (see
page 14). Heater temperature adjustment on cab
LX/DLX is located in the footwell left. Air suspended
seats (option DLX) set heater switch is located left in
the back side of the seat rest.
Windscreen washer tank and filler cap are located
outside the cab, in front of the windscreen on the left.

Air conditioning (option for cab DLX)

Cab DLX can be equipped, as an option, with air
conditioning. The on/off switch of A/C is located in the
footwell on the right. Air conditioning can also be used
to remove humidity from the cab. If there is high
humidity in the cab, switch on the heater and A/C at
the same time so that the air inside the cab dries faster.

ATTENTION! The fan must be switched on in
order that A/C will work.

Heater

Cab LX/DLX is equipped with a warm water heater
which works like a central heating system, circulating
the coolant of the engine. Cab temperature can be
adjusted with the rotary switch of the heater. Air flow
can be directed with the nozzles on the front panel
and in the footwell. Heating efficiency and air flow can
be adjusted with the fan.
The cab is also equipped with an air circulation system:
There is a ventilation hatch below the seat in the
footwell. The hatch is opened and closed with the
lever in the middle. As soon as the hatch is opened
the heating system starts to take warm air from the
cab and circulates it through the nozzles back in the
cab. This way the cab warms up quicker in cold
weather.

NOTICE: Switch off the air circulation as soon
as the temperature in the cab is sufficient,
otherwise moisture starts to condense on the
windows.

The cab is also equipped with a replaceable cab air
filter. The filter cartridge (part no. 65118) can be
changed from outside the cab, under the door on the
left side (see picture above)

Safety

Familiarise yourself with the special drive features and
space needs of this articulated loader, equipped with
cab, on a flat, even and open place. Remember that,

when turning, the cab extends beyond
the turning radius of the wheels. This
should be taken into consideration
especially when driving in confined
spaces, in order that the rear of the cab
will not get damaged.

If necessary, the windscreen can be
broken with the emergency hammer in
the cab. This way it is possible to get
out of the cab in an emergency situation.

The fuse box on machines with cab
LX/DLX is located outside the cab, on
the right side below the windscreen.

Fan Filter

Windscreen washer tank and filler cap + decal.

700 Series

Operating instructions

23

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Operating instructions

24

700 Series

Coupling the attachments

Coupling of the attachments into the attachment coupling plate
happens as follows:

Stage 1 :

 Lift up the two locking pins on both sides of the attachment

coupling plate and turn them backward so that they remain in
the up position

 Make sure that the pins remain in the up position, otherwise

you cannot couple the attachment properly!

Stage 2 :

 Turn the attachment coupling plate with the tilt movement so

that the upper edge of the plate leans forward.

 Drive the loader into the attachment

Stage 3 :

 Lift the boom a little so that the attachment lifts off of the ground
 Pull the boom control lever to the left so that the lower edge

of the attachment coupling plate turns into the attachment

Stage 4 :

 Pull the boom control lever more to the left so that attachment

coupling plate turns more and the brackets on the boom push
the pins down in the holes of the attachment.

 Make sure that the pins lock properly down in the holes of the

attachment!

Hydraulic attachment coupling plate (option)

Always make sure that the locking pins lock properly down in the holes of
the attachments. Both pins must be locked. Avoid unintentional dropping of
the attachment. Operate the hydraulic coupling only when the attachment
is close to ground.

The hydraulic attachment coupling plate enables coupling and disconnecting of the
attachment from drivers seat. There is a hydraulic cylinder on the attachment coupling
plate which moves the locking pins up and down. The electro-hydraulic system works
also when then engine is not running, as long as the ignition switch is in ON position
(current on). Control switch is located at the control panel on the right (see page 14).

Switch up:
Locking released

Switch down:
Locking position

Requirements for attachments

 Check max. allowed hydraulic oil flow for the attachment. Adjust engine revs so that they are suitable for

the work and the attachment.

 Read Operators Manual of the attachment before starting operation. Make sure that the attachment is

compatible with the loader. Contact your Avant dealer if necessary

 Make sure that the attachment is connected properly on the attachment coupling plate, and that it is being

used in accordance with the instructions in the Operators Manual. Follow instructions regarding personal
protective equipment and safety distances.

 Put the attachment down on the ground and stop the engine before leaving drivers seat. Familiarise yourself

with the operation and stopping of the attachment at a safe place. Follow service instructions.

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700 Series

Operating instructions

25

Make sure that the attachment is properly connected on the
attachment coupling plate. An attachment that comes loose may
tip over or fall on the loader, causing personal injuries.

Do not try to lock the locking pins by using the brackets on the
boom when the attachment is lifted over one metre from the
ground. Lock the locking pins by hand and make sure that both
pins lock properly down in the holes of the attachment.

Always read also the additional instructions for coupling and using
of the attachment in the Operators Manual of the attachment.

Coupling the hydraulic hoses of the attachment

Hydraulic hoses of the attachment are equipped either with the multi connector or with conventional type
quick couplers. Contact your Avant dealer if you wish to change the coupler type.

Coupling the multi connector

Align the pins of the attachment connector with correspondig
holes of the loader connector. Connecting is not possible if the
multi connector for some reason is mounted in a wrong way on
the attachment hoses. Connect and lock the multiconnector by
turning the lever towards the loader.
The lever should move easily all the way to locking poisition. If
the lever doesnt move easily, check alignment and position of the
attachment and loader side connectors and clean the connectors.
Stop the engine and release pressure in auxiliary hydraulics line
by moving the auxiliary hydraulics control lever in both directions
a couple of times.

Disconnecting the multi connector

 Before disconnecting put the attachment down on a solid and

even surface. Switch off auxiliary hydraulics. Disconnect
attachment hoses by pressing on the red button on the
multiconnector and simultaneously turn the lever away from
the machine.

 After ending operation put the multi connector on its "parking"

on the attachment.

Conventional type quick couplers

 Engine must be stopped when connecting the hoses. Before

connecting the hoses move the auxiliary hydraulics control lever
in both directions a couple of times in order to release eventual
back pressure.

NOTICE! When fitting an attachment, make sure
that the hydraulic hoses are not overstretched and
are not in a position where they can be trapped
during the operation of the machine and
attachment.

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Service and maintenance instructions

Service parts are available through your Avant dealer or authorized service.

If you are not sure about how to do any service operation, ask for additional information before
starting servicing. Contact Avant service.

Service and maintenance instructions

26

700 Series

Installing of service support and frame lock

The frame can be locked with
the red frame lock. This way
the loader frame stays straight
during e.g. transportation.
Install the frame lock in the
holes on the front and rear
frame and secure it with the
cotter pin.

Make sure that the boom stays
up during maintenance operations
by putting the service support on
the lift cylinder piston rod. Secure
the service support by locking it
on the piston rod with the long
screw that is on the support.

The red service support of the boom lift
cylinder is located at the tip of the boom,
behind the attachment coupling plate. The
frame lock is located over the articulation
joint, under the seat base, and is fastened
with a bolt.

Safety instructions for maintenance

 Stop the engine and let it cool down

before starting any service operation.

 Put the service support on the boom lift

cylinder when working under the boom.

 Install the frame lock when lifting the

machine, for instance when changing tyres

Check hydraulic hoses and components
only when the engine is stopped and hydraulic pressure
is released. Repair all leaks as soon as you have noticed
them, because a small leak can quickly change into a
big one. Do not operate the machine if you have
noticed faults or leaks in hydraulic system. Leaking
hydraulic fluid can cause serious personal injuries and
is harmful to the environment.

Check hydraulic hoses for eventual cracks and wear.
Follow the wear of the hoses and stop operation if
the outer layer of any hose has worn out. If there are
signs of oil leakage, put a piece of cardboard under
the probable leakage place in order to find the leakage.
If you find a fault, the hose or the component must
be replaced. Contact your Avant dealer or service for
spare parts.

Releasing the pressure of hydraulic system

Make sure that there isnt pressure in the hydraulic
system that could cause danger during service
operations.
In order to release the pressure in hydraulic system
stop first the engine and lower the boom down
completely. Move all control levers, including control
lever of telescopic boom and auxiliary hydraulics, to
extreme end positions a couple of times. Remember
that the boom or attachment can move when releasing
the pressure. Move the levers until all movements
have stopped.

Wear protective glasses and gloves
when servicing the machine.

The fluids in the machine are
harmful to the environment. Take
waste oil and fluids to recycling
station.

Never handle pressurized hydraulic components, because ejection of high
pressure hydraulic fluid can cause serious injuries. Do not operate the machine
if you have noticed a fault in the hydraulic system. Consult a doctor immediately
if hydraulic fluid penetrates your skin.

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27

Service and maintenance instructions

700 Series

Daily inspections

l Maintenance operation
n When necessary

*)

A 250 bar pressure gauge, equipped with manometer fitting, is required for
checking the pressure of the boom lifting and auxiliary hydraulics.

Loader

1. Check tyre pressure

2. Clean the machine

3. Grease the machine

4. Check battery electrolyte level

5. Check hydraulic oil level

6. Change hydraulic oil filters

7. Change hydraulic oil

8. Check tightness of bolts, nuts
and hydraulic fittings

9. Check pressure of hydraulic system *)

10. Adjust pressure of hydraulic system *)

11. Check slide pads 1 and 2 on the boom

12. Adjust or change slide pads 1 and 2

13. Check/change slide pads 3, 4, 5, 6, 7 and 8

14. Calibrate load sensor

Engine*)

15. Check engine oil level

16. Change engine oil

17.

Check condition and tightness of alternator belt

18. Check water hoses and hose clamps

19. Change engine oil filter

20. Change fuel filter

21. Clean radiator cells

22. Change coolant

23. Change air cleaner element

24. Check and adjust valve clearances

25. Check opening pressure of nozzles

Every week

Every

800h

Every

200 h/year

After 50h

l

l

ll
ll

l

l

ll

l

l
l
l
l
l
l

l
l

n

n

n

n

n

n

n

l

l

l

l

l

l

l

n

l

Maintenance schedule

Following table shows the maintenance and service points and intervals. There are more detailed instructions
about each service operation, in numerical order, on the following pages.

 Tyre pressure
 Boom movements
 Drive control and steering
 Eventual need for lubrication
 Cleanliness of engine compartment and radiators
 Eventual oil leakages

 Locking of attachment and locking pins on

attachment coupling plate, function of attachment,
position of attachment hoses

 Condition of the loader, safety frame, seat belt

and other safety equipment

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2. Cleaning of the loader

Cleanliness of the loader is not only a question of
outer appearance. All surfaces, painted and others,
will stay in better condition when they are cleaned
regularly. A clean machine also lasts longer. A dirty
machine will run hotter and will collect dirt into the
air cleaner, which is likely to damage the engine. Pay
special attention to the cleanliness of the engine, the
oil tank cover, the engine compartment and the
hydraulic pump compartment.
The loader can be washed with a pressure washer.
However, avoid direct spraying on hydraulic
components (hoses, cylinders) and decals. After
washing grease all greasing points, also the attachment
coupling plate and locking pins.

The loader is equipped with a hydraulic oil
cooler, which is located in the front frame on
the right side, make sure to clean the oil cooler
cell with compressed air every time you are
servicing the loader - and even more frequently
if the loader is being used in dusty conditions.
Take off the right side cover plate before
cleaning the oil cooler.

3. Greasing of the machine

Greasing of pivot points is very important in order to
avoid wear. Most of the greasing points are on the
loader boom. The picture on page 31 shows the
location of grease nipples.

4. Battery check

In order to secure the starting and safe operation the
battery of the loader must be checked regularly.
Checking the electrolyte level of the battery happens
by opening the filler caps. NOTICE: Clean the

battery before opening the caps so that dirt
cannot get in the battery. Check also the contacts

and clean if necessary.

5. Hydraulic oil level

Hydraulic oil level can be checked with the dipstick
in the filler. Oil level should be at the lower mark of
the dipstick when the loader boom is up. Refill when
necessary. Do not let any
contaminents enter the
hydraulic oil tank during this
procedure. There is a
breather filter inside the
dipstick cap which should
be cleaned or changed once
a year.

Remember to use the
service support (page

26).

6.Changing of hydraulic oil filters

The hydraulic oil return filter
is located on top of the
hydraulic oil tank, under the
front cover. Take off the
cover and replace the oil
filter cartridge.

Remember to use the
service support (page 26).

The hydraulic pressure filter
is located in the back frame
beside the hydraulic pumps.
When unscrewing the filter
hold the screw in the
housing with a 12 mm allen
key and replace the filter.

7. Hydraulic oil change

When changing hydraulic oil, the oil can be removed
with a suction pump or by opening the drain plug on
the right side of the front frame, next to the articulation
joint. In both cases it is important to clean the magnetic
drain plug. Hydraulic oil tank
capacity is 38 litres. Use ISO
VG-46 certified mineral
hydraulic oil.

Use of synthetic
hydraulic fluids is not
allowed.

8. Check and tightening of bolts, nuts and fittings

Check tightness of bolts, nuts and hydraulic fittings
regularly.

NOTICE: Tighten wheel nuts after first 5
operating hours. Check tightness of wheel
nuts regularly. Wheel nuts shall first be
tightened to 120 Nm diagonally opposite
and finally tightened to 140 Nm.

9. Check pressure of hydraulic system

Pressure checking points and pressure settings for
different functions are as follows:
Boom lifting: Pressure is checked from the
manometer fitting which is mounted on the main
control valve (or from the quick coupler of rear
auxiliary hydraulics if the machine is equipped with
rear aux. hydraulics outlet.)
Pressure is measured with
full engine revs and by
turning e.g. the bucket tilt
control to end position.
Pressure setting should be
240 bar.

Service and maintenance instructions

28

700 Series

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29

Service and maintenance instructions

Auxiliary hydraulics: Pressure
is checked from the measuring
point, with full revs and by
turning the aux. hydraulics
control lever. Pressure setting
should be 240 bar.
Drive pressure: In order to
check the pressure in the drive
circuit one needs to mount a
pressure gauge in the pressure
line in each and every case, if
pressure seems to be clearly wrong. There are two
pressure relief cartridges which have fixed 320 bar
(745), 370 bar (750) pressure setting.

It is recommended that pressures should only
be checked by a competent and experienced
technician. Call your AVANT dealer if you need
assistance.

10. Adjust pressure of hydr. system

If the pressure of hydraulic system does not seem to
be correct or pressure check indicates that the pressure
is wrong, it can be adjusted. All adjustment screws
are protected with a 13 mm nuts and there is a seal
ring under each nut. When taking off the nuts make
sure that the seal rings doesnt get lost. Adjust the
pressure with an allen key, max. 1/8 rounds at a time.
See pictures for pressure adjustment points.
Boom lifting: Pressure is
adjusted from the pressure
relief valve at the main control
valve. Pressure adjustment
screw is on the right, on top of
the valve segment (see picture).
Adjust by turning the hexagonal
head screw which is under the
cap (240 bar).
Auxiliary hydraulics: Pressure
is adjusted from the pressure
relief valve at the main control
valve. Pressure adjustment
screw is on the right, under the
valve segment (see picture).
Adjust by turning the screw
with a screwdriver (240 bar).
Drive pressure: Can not be
adjusted. If the pressures are
clearly wrong one must change the pressure relief
cartridges which have 320/370 bar fixed pressure
setting.

11-13 Adjust and change the slide pads
on telescopic boom

The telescopic boom is equipped with slide pads. At
the lower end of the outer boom there are slide pads
made of nylon (nos. 1 and 2) and bronze (nos. 3 and

4). In addition, there are four slide pads (nos. 5, 6, 7
and 8), made of aluminium-bronze alloy, at the upper
end of the inner boom. All slide pads can be replaced,
and the nylon slide pads on
the outer boom can also be
adjusted. This way the
natural wear of the slide
pads, caused by the use of
the telescopic boom, can be
compensated.

Slide pads nos. 1 and 2

can be adjusted by mounting
thin adjustment sheets
between the boom and the
slide pad. Extend the
telescope almost completely
and press the boom against
the ground, it is the easiest
way to mount the
adjustment sheet under slide
pad no. 2. However, if there
is substantial wear in the
slide pads it is advisable to
replace both pad no. 1 and

2.

Slide pads nos. 3 and 4 on
the side of the outer boom
and slide pads nos. 5, 6, 7
and 8 at the upper end of
the inner boom last very
long in normal use.
Slide pads 3, 4, 5, 6, 7 and
8 should be checked every
400 operating hours.
Checking happens by taking
the inner boom completely
out of the outer boom. If
the pads have worn so much that they are level with
the boom, change the pads.

Part nos. for the slide pads are:

Slide pad 1 and 2: A48339
Slide pad 3 and 4: A48340
Slide pad 5 and 6: A47922
Slide pad 7 and 8: A48343
Washer under slide pads 5 and 6: A47941
Adjustment sheet, short: A48013
Adjustment sheet, long: A48014

6

8

5

7

2

1

3

4

Never exceed the recommended hydraulic
pressure settings. Excessive hydraulic pressure
will damage the hydraulic pumps, cylinders,
and hydraulic motors.

Warranty does not cover damages caused by
excessive hydraulic pressure.

700 Series

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Service and maintenance instructions

30

700 Series

14. Function and calibration of load sensor

The load sensor must be calibrated in case one adds
or removes more than two AVANT rear weights (+/­ 65 kg) on the machine. Calibrating happens as follows:

1. Mount the amount of rear weights with which you
are going to use the loader.

2. Remove the engine cover plate and the lower left
side rear cover plate.

3. Lift something so heavy with the loader that the
rear wheels lift off the ground.

4. Open the screw pointed by the arrows (see picture)
with two 13 mm keys. As the two steel strips come
in contact, tighten the screw.

5. Lower the rear wheels back to the ground and
mount the cover plates.

6. Check function of the load sensor.

NOTICE: The rear of the loader can not be lifted
with a jack in order to do the calibration. The rear
wheels must be lifted by using the loader boom in
order that the adjustment can be done correctly.

15.-25. Service, engine

AVANT 700 series loaders are equipped with a Kubota
diesel engine (see technical specification sheet for the
engine type of each model). Service and maintenance
instructions for the engine can be found in the Kubota
Operators Manual supplied with the loader.

Storage of the machine

Before long term storage clean the loader carefully
and check and touch-up painted surfaces if necessary
in order to avoid rust damages. Grease the greasing
points and put oil on piston rods of the cylinders. Take
off the battery and store it in the right way. It is
recommended to perform the yearly service before
storage.
Store the machine indoors if possible. If outdoors
storage is necessary, protect the machine with the
designated cover (part no. 65479).

Fuse box

The fuse box is located on the right
side of the loader boom, seen from
drivers seat.
Fuses can be checked by first lifting
the boom so that the fuse box can
easily be reached. Remember to use
the service support.
The list on the right shows the location
and function of each fuse in the fuse
box.
If the engine does not run and the
boom cannot be lifted, the fuses can
be checked after removing the right
side cover plate.
The red indicator no. 18 on the
dashboard indicates blown hydraulic
oil cooler fan fuse. If the indicator is
lit, check the 25A fuse of the oil cooler
fan. Contact Avant service if necessary.

Jump start and auxiliary power

The engine can be started with auxiliary power if
necessary, by using appropriate (strong enough) jump
start cables. Connect first one end of the positive
cable to the positive (+) post of the dead battery.
Then connect the other end of the positive jumper
cable to the positive (+) post of the charged battery.
Connect one end of the negative jumper cable to the
negative (-) post of the charged battery. Then connect
the other end of the negative jumper cable to a solid,
non-paint coated metal part of the engine of the dead
loader, as far from the dead battery as possible.

Read Operators Manual of the vehicle that
is giving auxiliary power, in order to make
sure that the vehicle suited for that. The
vehicle can get damaged when giving auxiliary
starting power.

Safety instructions when handling the battery

 Battery contains corrosive sulfuric acid.

 Avoid contact with skin or clothes. If electrolyte

gets on your skin or clothes, flush with a lot of water.

 In case of contact with eyes, flush with a lot of water

for at least 15 minutes and consult a doctor immediately.

 When charging the battery gives off potentially explosive

gases  do not smoke when handling the battery.

 In order to avoid spark emissions always disconnect

the negative (-) cable first and connect it last.

 Before connecting the battery cables make sure

that the polarity is correct: faulty connection will
seriously damage the electric system of the engine.

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Service and maintenance instructions

700 Series

1

2

6

6

3

3

4

4

7

7

5

1

5

8

8

2

9

9

Light bulbs

Part no. for standard front light bulb and work light bulb is 64874.

Contact Avant service in case the steel structure of the loader gets damaged. A faulty reparation
can cause a dangerous situation.

In case the ROPS safety frame or the FOPS canopy of the machine gets damaged, the machine
must be taken to Avant service for checking. It is not allowed to repair the ROPS and FOPS.

31

GREASING POINTS

Following pictures show the location of greasing points.

1. Lift cylinder, both ends

2. Steering cylinder, both ends

3. Tilt cylinder, both ends

4. Pivot pins on attachment
coupling plate/boom

5. Pivot pin on loader boom

6. Articulation joint

7. Tilting mechanism

8. Leveling cylinder, both ends

9. Telescopic boom, grease with
boom completely retracted

Refueling

Check fuel level and fill the tank if necessary. Use diesel fuel only, in accordance with the instructions in the
Kubota engine Operators Manual. Use of other fuels is not allowed, because their quality and properties
cannot be guaranteed. Make sure not to let the fuel tank get empty. Should this happen, refuel and restart ­the engine is fitted with automatic fuel bleeding.

Do not spill fuel when refueling. should this happen, wipe the fuel away immediately in order
to avoid risk of fire.

Always stop the engine before refueling.

Keep the engine away from open fire. do not smoke during refueling.

Check the tightness of the
pivot pin locking screws, if
loose tighten and use thread
locker.

Metal structures of the loader

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Service and maintenance instructions

32

700 Series

3

5

6

2

1

6

3

2

7

4

FILTERS

Following pictures and tables show the location and part numbers for the filters.

1. Air filter

2. Fuel filter

3. Fuel filter, pre filter

4. Engine oil filter

5. Hydraulic oil filter, return

6. Hydraulic oil filter, pressure

7. Water separator

Filter kit A410784 includes:

65225

Air filter, outer paper element
65248 Fuel filter
64657 Fuel filter, pre filter
65247 Engine oil filter
65227 Hydraulic oil filter, return
64807 Hydraulic oil filter, pressure

Part numbers, filters

There is also a water separator
with a filter in the fuel system.
This water separator filter is not
included in the filter kit and it
needs not to be changed, unless
it breaks. Part no. for the water
separator filter is 64963.

AVANT 745/750 filters

65226 Air filter, inner screen element (replace only when necessary)

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Troubleshooting

33

700 Series

TROUBLESHOOTING

Problem

Hydraulic attachment does not
work when the auxiliary
hydraulics control lever is moved
NOTICE: This concerns only machines
with conventional type quick couplers.
If the loader is equipped with the multi
connector and the hydraulic attachment
doesn't work, the hoses of the attachment
or the machine multi connector are
mounted on wrong fittings. Check and
correct, contact Avant service if necessary.

Engine does not start.

Attachment hoses will not go
into the quick couplers of the
machine.

Concerns only machines

with conventional type quick couplers.

The machine moves after
parking brake has been engaged.

AVANT 750 cannot be moved
after electric parking brake has
been released.

Cause

Attachment hoses are not
coupled or they are coupled
wrongly in the quick couplers.

Faulty or damaged quick couplers
(will restrict or stop oil flow)

No fuel.

Auxiliary hydraulics control lever
is in locking position.

Blown fuse no. 3 (fuses in the
fuse box are numbered).

Battery empty or damaged.

If the starter motor works but
there comes no smoke from the
exhaust when one tries to start,
the engine is not getting fuel.

There is back pressure in the
auxiliary hydraulics line.

The pins of the parking brake
mechanism (on 745)have not
locked properly in the wheels.

Bad connection on the wiring of
the parking brake switch or faulty
switch.

Remedy

Make sure that the hoses are
properly connected into the
quick couplers, change the place
of the hoses if necessary.
Auxiliary hydraulics have
double acting pressure couplers
(female) and a return line (male
coupler) Operating direction
of the attachment depends on
how the hoses are connected
in the quick couplers.

Replace quick couplers.

Fill the tank and start the engine.
Diesel engines have automatic
fuel bleeding  just glow and
restart.

Turn the lever in center
(neutral) position.

Change the fuse.

Jump start with another battery,
then charge the battery, or
replace if damaged.

Make sure that the fuel hoses
and fuel filter are clean and not
frozen. Clean if necessary.

Release the pressure by moving
the auxiliary hydraulics control
lever in both directions.

Drive slowly forward or
backward in order to lock the
parking brake.When releasing
the parking brake do this in
opposite order.

Check wires and switch, repair
if necessary.

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Services made

34

700 Series

SERVICES MADE

Date Operating hours Remarks

1. _________ __________ ________________________________________________________________

________________________________________________________________

2. _________ __________ ________________________________________________________________

________________________________________________________________

3. _________ __________ ________________________________________________________________

________________________________________________________________

4. _________ __________ ________________________________________________________________

________________________________________________________________

5. _________ __________ ________________________________________________________________

________________________________________________________________

6. _________ __________ ________________________________________________________________

________________________________________________________________

7. _________ __________ ________________________________________________________________

________________________________________________________________

8. _________ __________ ________________________________________________________________

________________________________________________________________

9. _________ __________ ________________________________________________________________

________________________________________________________________

10._________ __________ ________________________________________________________________

________________________________________________________________

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EC Declaration of conformity

35

700 Series

EC DECLARATION OF CONFORMITY

1. Manufacturer: Avant Tecno Oy

Ylötie 1
FI-33470 YLÖJÄRVI
FINLAND

2. We hereby declare that the machines listed below conform to EC Directives,
as they are amended: 2006/42/EC (Machinery), 2004/108/EC (EMC) and
2000/14/EC (Noise Emission).

3. Category: EARTH-MOVING MACHINERY/LOADERS/COMPACT

4. Model: AVANT _____________________

5. Serial Number: _____________________

6. Year of Manufacture: 2012

7. Directive / Conformity Assessment Procedure / Notified Body:

2006/42/EC

Self-certification ----------

2004/108//EEC

Self-certification ----------

2000/14/EC

Type-test

MTT Agrifood research Finland,

Measurement & Standardization,

Vakolantie 55, 03400 Vihti, FINLAND

8. Issuer of declaration and person authorized to compile technical construction file:

9. Name: Risto Käkelä

10. Position/Title: Managing Director

11. (Signature) ___________________________

12. Place: Ylöjärvi, Finland

13. Date:

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www.avanttecno.com

1112

Ylötie 1

FIN-33470 YLÖJÄRVI, FINLAND

Tel. [phone]

Fax [phone]

e-mail: [e-mail]

AVANT has a policy of continuing improvement, and retains the right to change specifications without notice. © 2012 AVANT Tecno Oy. Kaikki oikeudet pidätetään.

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