GreenStart Igniter 2 for Inserts:
Installation Instructions (SKU 94400952)
Compatibility
Flush Wood Plus Rectangular SN #1401-10265 or greater
Flush Wood Plus Arch SN #1401-10106 or greater
Flush Wood Plus Cape Cod
Large Flush Wood Insert
Small Flush Wood Insert
NOTE: Use the firebrick and igniter housing included with the insert (see the manual for details).
Insert Sizing
The igniter assembly, when installed, protrudes from the left
side of the insert. It requires additional space inside the
fireplace cavity for installation. See the table below for
dimensions required for installation.
Depth Into
Fireplace
Small Fl. Wd.
5” 34.75”
Insert
Flush Wood
3” 36”
Plus
Large Fl. Wd.
3” 40”
Insert
NOTE for Flush Wood Plus Rectangular: Use panel trim to
gain extra space if needed.
Width at Front
of Fireplace
Depth Into
Fireplace
Min. Width at Front
of Fireplace
Fireplace
Electrical Requirements
This kit requires 8 amps, 120 Volt AC.
Installation Tips
Do not place the compressor assembly or excess tubing inside the fireplace.
The igniter must be installed before installing the surround panels.
The compressor assembly must be placed as shown in the instructions. Placing it on its side,
near hot components, or in a location where temperatures go belo w 40 F will void the warranty
and may lead to premature failure.
You must have a ½” chuck on your drill.
Order of Installation
Remove the shipping screw from the top of the pump box.
Place insert on the hearth with the left side exposed (you may wish to place a protector over the hearth).
Install the igniter assembly.
Attach the start button the panel or trim and plug into igniter assembly.
Place the compressor assembly in a suitable location.
Route the igniter cord to the igniter assembly and attach the quick-connects and air tube.
Plug the compressor assembly into a 120v receptacle and test operation.
Page 1 of 12 17601768— 3/18/14 © Travis Industries, Inc.
GreenStart Igniter 2 for Inserts:
Installation Instructions (SKU 94400952)
Table of Contents
Compatibility ........................................................................................................................................................ 1
Insert Sizing .......................................................................................................................................................... 1
Electrical Requirements ...................................................................................................................................... 1
Installation Tips .................................................................................................................................................... 1
Order of Installation ............................................................................................................................................. 1
Table of Contents ................................................................................................................................................. 2
Packing List .......................................................................................................................................................... 2
Igniter Installation ................................................................................................................................................ 3
Start Button Installation ...................................................................................................................................... 5
Flush Wood Plus Arch Start Button Installation: ........................................................................................................ 5
Cape Cod Flush Wood Plus Start Button Installation: ............................................................................................... 6
Cypress Face Start Button Installation: ..................................................................................................................... 7
Flush Wood Plus Rectangular Start Button Installation: ............................................................................................ 8
Placing the Compressor assembly .................................................................................................................... 9
Compressor Placement Guidelines ..................................................................................................................... 9
Routing the Igniter Cord ...................................................................................................................................... 9
Electrical Requirements....................................................................................................................................... 9
Air Requirements ................................................................................................................................................. 9
Operating Instructions ......................................................................................................................................... 10
Warnings ................................................................................................................................................................. 10
Operating Tips ........................................................................................................................................................ 10
Packing List
• Compressor Assembly
• Igniter Assembly
• Igniter Firebrick
• Igniter Housing
• (1) 9/64” Drill Bit
• (1) 1/2” Drill Bit
• Power Button and Cord
• Igniter Gasket
• (2) 10-24x1/2” Screws
• GreenStart Label
Page 2 of 12 17601768.docx— 10/21/13 © Travis Industries, Inc.
GreenStart Igniter 2 for Inserts:
Installation Instructions (SKU 94400952)
Igniter Installation
Remove the firebricks covering the igniter housing from the left of the firebox.
Install the igniter firebrick as shown below. The igniter firebrick has a special hole drilled in it that the igniter
will penetrate. Replace the 2 removed floor firebricks.
Large Flush Wood Insert
Use the fireback included with the insert (not the brick included with the kit - see manual for details).
Remove the cover plate from the side of the insert as shown below. Retain the screws and gasket.
Page 3 of 12 17601768.docx— 10/21/13 © Travis Industries, Inc.
GreenStart Igniter 2 for Inserts:
Installation Instructions (SKU 94400952)
Attach the igniter housing to the side of the insert using the screws removed earlier, as shown below. Place
the gasket removed in step 1 between the igniter housing and insert.
Large Flush Wood Insert
Use the housing included with the insert (not the housing included with the kit - see manual for details).
Attach the igniter assembly to the housing using the screws provided, as shown below. Note that the igniter
gasket is placed between the housing and igniter assembly.
Connect the compressor hose to the igniter as shown and secure with the included hose clamp.
Connect the igniter wires. Orientation of the wires does not matter. Wrap the wires around the compressor
hose.
Page 4 of 12 17601768.docx— 10/21/13 © Travis Industries, Inc.