Avalon Firestyles GreenStart Igniter 2 for Freestanding Stoves User Manual

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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Answer (Serial Number 1102-074894 or greater)
Endeavor (Serial Number 1103-55526 or greater)
Liberty (Serial Number 1105-38119 or greater)
Olympic (Serial Number 1303-32053 or greater)
Rainier (Serial Number 1302-36811 or greater)
Cape Cod Stove
the stove. Make sure to accommodate this space when installing.
RAINIER STOVE REQUIRES ADDITIONAL FIREBRICK
The Rainier uses a shorter firebrick. Make sure to order sku 94400019 before installation.
On the Answer, Liberty, Olympic, and Rainier, the compressor assembly protrudes 7-1/2” behind
Table of Contents
Compatibility ............................................................................................................................................... 1
Table of Contents ........................................................................................................................................ 1
Electrical Requirements ............................................................................................................................. 1
Packing List ................................................................................................................................................. 2
Installation Tips ........................................................................................................................................... 2
Installation – Answer, Liberty, Olympic, Rainier ..................................................................................... 3
Attaching the Compressor Assembly to the Stove ................................................................................... 6
Answer, Olympic, Rainier Only ............................................................................................................................ 6
Liberty Only ......................................................................................................................................................... 7
Installation Cape Cod ............................................................................................................................ 12
Installation – Endeavor ............................................................................................................................. 18
Using a Room Blower Outlet with the GreenStart 2 Igniter .................................................................... 3
Igniter Operation ....................................................................................................................................... 25
Warnings ................................................................................................................................................ 25
Operating Tips ........................................................................................................................................ 25
Igniter Instructions .................................................................................................................................. 26
Electrical Requirements
This kit requires 8 amps, 120 Volt AC.
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GreenStart Igniter 2 for Freestanding Stoves
Packing List
Igniter Firebrick
½” Silicon gasket (Liberty only)
(2) Cable Holders
Gasket
Lock-tie
Cord Restraint
Igniter Spacer (Answer, Rainier, Olympic,
Liberty)
(4) 1/2” washers (Olympic only)
(6) 10-24 x ½” screws
Installation Instructions (SKU 94400953)
Compressor Assembly
Cover Box
Igniter (the igniter and cover box together are referred to as
“igniter assembly”)
(4) 3/8-16 x ¾” bolts (Endeavor only)
(4) ¼-20 x 2-¾” bolts (Rainier only)
(4) ¼ - 20 x 1-¾” bolts (Answer, Liberty, Olympic)
Endeavor Answer, Liberty, Olympic Rainier
Large grommets Small grommets (4) Washers (Liberty only) (Cape Cod only) (Olympic only)
Installation Tips
Remove the shipping screw from the pump box before proceeding with installation.
The igniter assembly must be installed before placing the stove.
If using a blower, install it first.
It is not necessary to install the blower first on the Endeavor, if applicable. Wood placement is the key. Experiment with different sizes of wood and wood placement until you find a method that
works best for your wood quality and kindling. The compressor assembly must be placed as shown in the instructions. Placing it on its side, near hot components, or
in a location where temperatures go below 40° F will void the warranty and may lead to premature failure.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
All Stove Models – Igniter Hose Clamp
A hose clamp is attached to each igniter hose. You will need to set the clamp while attaching the hose to the igniter. See the photos below.
Using a Room Blower Outlet with the GreenStart 2 Igniter
An extra outlet (sku 94400953) for the room blower is included with the GreenStart Igniter 2 for Freestanding Stoves. To access this outlet remove the top of the pump box using a 5/16” nutdriver.
There are two ways to route the cord into the pump box:
a. Route the cord and
cord restraint through the right side of the pump box using the “U” shaped cutout above the igniter hose.
b. Route the cord through
the bottom of the pump box and secure in place with the included cord restraint as shown below.
Replace the pump box top after plugging in the cord.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Installation – Answer, Liberty, Olympic, Rainier
1. Remove the firebrick covering the igniter housing from t he firebox. In stall the i gniter fireb rick as sh own below. The igniter firebrick has a special hole drilled in it that the ignit er will penetrate. Replace the 2 removed floor firebricks. NOTE: The firebrick for the Answer is the first brick on the right si de of the rear of the fireb ox.
2. Remove the cover plate from the rear of the stove as shown below. Retain the screws.
3. Remove the convection chamber cover plate and gasket, as shown below. Retain the screws and gasket.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Answer, Liberty, Olympic, Rainier Installation, continued
4. Install the igniter spacer using the screws and gasket removed in step 3. Make sure to use the screws that were removed with the gasket.
5. Attach the igniter with gasket to the igniter sleeve using the screws and gasket included in this kit. Note that the igniter gasket is placed between the sleeve and igniter assembly.
NOTE: These instructions show the compre ssor assembly attached to the back of the stove. Alternatively, you may place it on the floor near the stove. See the Cape Cod model installation instructions on page 12 for details.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Attaching the Compressor Assembly to the Stove
Answer, Olympic, Rainier Only
NOTE: See the Addendum for Liberty igniter attachment.
1. Install the bolts into the rear heat shield on the st ove:
Answer: Use four (4) ¼-20x1-3/4” bolts.
Olympic: Use four (4) ¼-20x1-3/4” bolts with ½” washers.
Rainier: Use four (4) ¼-20x2-3/4” bolts into the rear heat shield on the stove.
NOTE: A few bolt threads should protrude from the stove.
NOTE: The washers are used as spacers, and are inserted between the stove and the compressor assembly.
2. Hang the compressor assembly on the rear of the stove, as shown bel ow. The 4 slots fit ov er the 4 bolts.
3. Tighten the bolts to secure the compressor assembly to the stove. A ratchet with an extension may help with this task.
NOTE: Do not over-tighten these bolts.
NOTE: An extra outlet may be used with the Answer, Olympic and Rainier stoves; see page 3.
This completes attaching the compressor assembly to the Answer, Olympic, and Rainier.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Liberty Only
1. Install the bolts into the rear heat shield on the st ove us ing fo ur (4) ¼ -20x1-3/ 4” bolt s wit h the fo ur
(4) large grommets. Note how the grommet is placed so that the notch is at the outer edge of the bolt.
2. Tighten the bolts until the grommets contact the heat shi eld.
NOTE: Do not over-tighten these bolts.
3. Hang the compressor assembly on the rear of the stove, as shown bel ow. The 4 slots fit ov er the
4 bolts in the grommet notch (see below).
Grommet Notch
NOTE: An extra outlet may be used with the Liberty stove; see page 3.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Liberty only, continued
The Liberty Stove requires a ½” silicone gasket to be placed between the heat shield and the heat shield support to prevent vibrations from the compressor assembly.
4. Remove the backing from the silicone gasket.
5. While pushing the heat shield back, insert the gasket between the heat shield and heat shie ld support. Affix the gasket to the heat shield. The photo at right below shows the gasket properly placed.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Attaching the Compressor Assembly to the Stove, continued
6. Cut about 8” off the compressor hose and attach to the brass nipple on the ignit er.
7. Connect the compressor assembly wires; orientation does not matter. Wrap the wires around the compressor hose as shown below.
8. Attach the cover box to the heat shield as shown below, using the screws removed in step 2. If your unit does not include these holes, drill the holes with the included bit.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Attaching the Compressor Assembly to the Stove, continued
9. Attach the igniter switch to the bottom of the stove using the 10-24 x ½” screws provided, as shown below.
Olympic and Rainier models using the Ashpan Pedestal: The start button is installed onto the left front corner.
10. Insert the 2 cable holders in the 2 holes on the unde rside of the stove. Rout e the start switch wi re under the stove, through the cable holders.
11. Push any excess start switch wiring into the compressor assembly. NOTE: A lock-tie is included to secure excess wiring.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Instructions (SKU 94400953)
Attaching the Compressor Assembly to the Stove, continued
The final installation is shown below.
12. Plug in the compressor, then press t he Gree nStart start button.
NOTE: The compressor assembly will turn on for 30 seconds when first plugged in.
This completes the compressor assembly attachment.
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GreenStart Igniter 2 for Freestanding Stoves
Installation Cape Cod
1. Prepare the compressor assembly: NOTE: The foot plates with grommets serve as feet for the compressor assembly.
The mounting brackets are shipped pre-installed on the compressor assembly. They need to be relocated for the Cape Cod installation.
c. Remove the two mounting brackets with a 5/16” nut-driver.
d. Install 2 grommets (both sides) into the foot plates.
Installation Instructions (SKU 94400951)
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GreenStart Igniter 2 for Freestanding Stoves
2. Attach the foot plates to the bottom of the compressor assembly (both sides).
3. Remove the igniter firebrick from the firebox. Remove the cover pl ate from t he rear of th e firebrick using a 5/32” Allen wrench.
Installation Instructions (SKU 94400951)
4. Remove the clip holding the igniter knock-out to the rea r of the st ove.
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GreenStart Igniter 2 for Freestanding Stoves
5. Pry out the igniter knock-out.
6. Remove the igniter cover plate and gasket. Retain the gasket and screws.
Installation Instructions (SKU 94400951)
7. Install the igniter spacer using the screws and gasket removed in step 6. Make sure to use the screws that were removed with the gasket.
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GreenStart Igniter 2 for Freestanding Stoves
8. Attach the igniter with gasket to the igniter sleeve using the screws and gasket included in this kit. Note that the igniter gasket is placed between the sleeve and igniter assembly.
NOTE: The brass nipple faces down.
9. Place the compressor assembly on the floor next to the stove.
Installation Instructions (SKU 94400951)
10. Attach the igniter wires to the compressor assembly wires.
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GreenStart Igniter 2 for Freestanding Stoves
11. Attach the ¼” tube to the nipple on the igniter.
12. Place the igniter cover plate (include d with the stov e) over the openi ng. The cover plate preve nts air from exiting the area near the ignite r when u sing the o ptional blower.
Installation Instructions (SKU 94400951)
13. While holding the cover plat e in place, attach t he ign iter cover box to the st ove.
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GreenStart Igniter 2 for Freestanding Stoves
14. Place the compressor assembly on the fl oor behi nd the st ove.
NOTE: An extra outlet may be used with the Cape Cod stove; see page 3.
15. Route and attach the ignite r switch f rom the com pressor assembly to underneat h the stove.
Installation Instructions (SKU 94400951)
16. Replace the igniter firebrick.
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GreenStart Igniter 2 for Freestanding Stoves
Installation – Endeavor
1. Remove the left rear fire brick and install the ignite r fire bri ck as sho wn belo w.
2. Remove the cover plate and 2 screws from the heat shield (located on the back of the stove). Retain the screws.
Installation Instructions (SKU 94400951)
3. Remove the convection chamber cover plate.
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
4. Remove the igniter cover plate and gasket from the stove. Retain the gasket and screws for later use.
ENDEAVOR COMPATIBILITY NOTE:
Endeavors with a serial number of 1103-55526 to 1103-55922 have a built-in space r; installers of these models should continue to step 5.
For Endeavors with a serial number of 1103-55923 or greater, install the spacer as shown below: Attach the igniter spacer, with gasket, to the stove, using the screws removed in step 2. Note how the
spacer is installed with the notched plate facing outward.
Installation Instructions (SKU 94400951)
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
5. Attach the igniter with gasket to the igniter sleeve using the screws and gasket included in this kit. Note that the igniter gasket is placed between the sleeve and igniter assembly.
NOTE: These instructions show the compre ss or assembly attached to the back of the stove. Alternatively, you may place it on the floor near the stove. See the Cape Cod model installation instructions for details.
6. Remove and discard the cover plate from the compressor assembly.
Installation Instructions (SKU 94400951)
7. Remove the mounting brackets from the compressor assembly. Re-a ttach them t o the to p of the compressor assembly.
NOTE: Each bracket is side-specific. Make sure to keep the brackets on the same side.
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
8. Attach the four (4) 3/8”-16x3/4” bolts to the underside of the stove as shown below.
NOTE: If using a pedestal, place the compressor assembly under the pedestal before installing the bolts.
9. Place the compressor assembly under the stove with the power cord to the l eft (as v iewed from t he front of the stove).
Installation Instructions (SKU 94400951)
10. Hang the compressor assembly unde r the stov e on th e bolt s. Tighten the bolt s to secu re.
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
11. Attach the air hose to the igniter.
12. Wrap the igniter wires around the air hose and connect them to the igniter; orientation does not matter.
Installation Instructions (SKU 94400951)
13. Attach the igniter switch to the bottom of the stove using the 10-24 x ½” screws provided, as shown below.
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
14. Attach the igniter cover box to the rear of the stove using the screws removed in step 2.
NOTE: For early Endeavor models, drilling an additional hole is required.
NOTE: The right side flange is tucked underneath the heat shield.
15. Insert the 2 cable holders into the 2 holes on the b ottom of th e stove. Route the start swit ch wire u nder the stove, through the cable holders.
Installation Instructions (SKU 94400951)
16. Push any excess start switch wiring into the compressor assembly.
NOTE: A lock-tie is included to secure excess wiring.
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GreenStart Igniter 2 for Freestanding Stoves
Endeavor Installation, continued
17. Plug in the igniter, then press t he GreenSt art start butt on. NOTE: The compressor assembly will turn on for 30 seconds when it is first plugged in.
NOTE: An extra outlet may be used with the Endeavor stove; see page 3.
This completes the Endeavor installation.
Installation Instructions (SKU 94400951)
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GreenStart Igniter for Freestanding Stoves
Installation Instructions (SKU 94400951)
Igniter Operation
Warnings
MAKE SURE THE AIR CONTROL AND BYPASS (IF APPLICABLE) ARE OPEN. FAILURE TO OPEN THESE CONTROLS MAY LEAD TO SMOKE ENTERING THE HOME.
DO NOT OPEN THE DOOR DURING IGNITION. THIS MAY LEAD TO SMOKE ENTERING THE HOME.
DO NOT PLACE YOUR HAND NEAR THE IGNITER OPENING. THIS AREA BECOMES EXTREMELY HOT AND MAY CAUSE SEVERE BURNS.
Operating Tips
The compressor assembly will turn on for 30 seconds when it is first plugged in. This is normal. The igniter must be operated only with someone present. Improper operation may lead to smoke
entering the home. Hardwood or un-seasoned wood may take longer to ignite. For this kind of wood you may need
to cut the kindling into smaller pieces. Wood placement is the key. Experiment with different sizes of wood and wood placement until
you find a method that works best for your wood quality and kindling. Make sure to place wood within 1” of the igniter opening.
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GreenStart Igniter for Freestanding Stoves
Installation Instructions (SKU 94400951)
Igniter Instructions
1. Gather a handful of kindling, approximately 1-1/2” in diameter. Place two sticks under the igniter in the path of the air stream, as shown below. Stack the remaing kindling near the air opening, leaving a minimum 1” gap to the igniter opening and plenty of space for air to pass through. The more surface area the air flow contacts, the qui cker the fire will sta rt.
2. Make sure the air control and bypass are in the open po sition.
3. Close the stove door when all kindling is in place.
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GreenStart Igniter for Freestanding Stoves
4. Press the igniter button to start the ignition process. The gre en indi cator lig ht on the button will t urn on.
The igniter and compressor assembly will run for 15 minutes before shutting off automatically. If you change your mind after starting the igniter, you may push the button again to end operation. The
button light will flash and the pump will continue to run for about one minute, allowing the igniter to cool.
Installation Instructions (SKU 94400951)
ADDED FEATURE – “BELLOWS ONLY”:
If a bellows effect is desired (adding oxygen to the fire without cycling the igniter) simply push the GreenStart button twice, which will start the pump-only mode. The bellows effect will stay on for 7 minutes, before the unit shuts down.
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