Avalon Firestyles EF-2003 User Manual

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DVL EF Fireplace

Owner's Manual

Featuring the

Burner

Tested and Listed by

OMNI-Test Laboratories, Inc.

Beaverton, Oregon

Report # 028-S-23B-5

ANSI Z21.88

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

• Residential or Mobile Home

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Ins tallation and service must be performed by a qualified installer, service agenc y or the gas su pplier.

This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installer: After installation give this manual to the home-owner

and explain operation of this heater.

 Copyright 200

7, Travis Industries, Inc. $10.00 100-01147

Travis Industries, Inc.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

2 Introduction

Introduction

We welcome you as a new owner of a Travis Industries gas fireplace. In purchasing this fireplace you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Travis Industries DVL EF Fireplace is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.

Important Information

No other DVL EF gas fireplace has the same serial number as yours. The serial number is below and to the left of the gas control valve.

This serial number will be needed in case you require service of any type.

Model: DVL EF Fireplace Serial Number: Purchase Date: Purchased From:

Mail your Warranty Card Today, and Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Travis Industries 4041206 100-01147

Table of Contents 3

Introduction

Introduction & Important Information................2

Safety Precautions

Safety Precautions......................................4

Features & Specifications

Features ....................................................6

Installation Options ......................................6

Heating Specifications ..................................6

Dimensions.................................................6

Installation

Installation Warning......................................7

Packing List................................................7

Additional Items Required for Installation..........7

Installation Overview ....................................7

Fireplace Placement Requirements..................8

Minimum Framing Dimensions ....................8

Clearances ............................................8

Corner Installations .................................9

Raised Fireplaces....................................9

Hearth Requirements....................................10

Facing Requirements....................................11

Facing Over 1" Thick.....................................11

Facing Detail...............................................12

Face Dimensions .........................................13

Modifying the Face Angle...............................14

Facing & Hearth Examples.............................15

Mantel Requirements....................................17

Vent Requirements.......................................18

Altitude Considerations ............................18

Clearances ............................................18

Use of 8” Dia. Pipe...................................18

Vent Installation......................................19

Approved Vent Configurations........................20

Restrictor Position...................................20

Measuring Vent Lengths...........................20

Vertical Terminations (with/ without offsets).. 21

Vertical Terminations with 2 90° Elbows........22

Horizontal Terminations w/ 1 Vertical Elbow ..23

Horizontal Terminations w/ 3 Vertical Elbows.24

Vent Termination Requirements ......................25

Gas Line Requirements.................................26

Fuel......................................................26

Gas Line Connection................................26

Gas Inlet Pressure ..................................26

Electrical Connection....................................27

Finalizing the Installation

1 Glass Removal (& installation)......................28

2 Log & Coal Installation................................30

3 Purge Gas Line and Replace the Glass ..........31

4 Faceplate Installation .................................31

5 Leak Test.................................................31

6 Pilot Adjustment (if necessary).....................31

7 Air Shutter Adjustment (if necessary)............31

8 Check Flame.............................................32

9 Explain Operation to Home-Owner.................32

Operation

Before You Begin.........................................33

Location of Controls .....................................33

Starting The Pilot .........................................34

Starting the Fireplace for the First Time.............35

Turning the Fireplace On and Off.....................35

Adjusting the Flame Height.............................35

Adjusting the Blower Speed............................36

Normal Operating Sounds..............................36

Normal Operating Odors................................36

Maintenance

Yearly Service Procedure..............................37

Troubleshooting Table...................................38

How this Fireplace Works...............................39

What Turns the Main Burners On and Off......39

What Prevents Gas Buildup.......................39

Wiring Diagram ............................................40

Replacement Parts List.................................40

Safety Label

Safety (Listing) Label....................................41

Warranty

Warranty....................................................42

Optional Equipment

LP Conversion Kit ........................................43

Index

Index.........................................................46

Travis Industries 4041206 100-01147

4 Safety Precautions

• IF YOU SMELL GAS:

* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire

department

• This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected and cleaned before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

Look for this label:

For LPG only | Pout 11” W.C.

If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).

• Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your

heater and what to expect.

• Do not operate if any portion of

• Do not store or use gasoline

or other flammable liquids in the vicinity of this heater.

Gas

the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control wash has been under water.

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Safety Precautions 5

• Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

• The viewing glass should be opened only for lighting the pilot or conducting service. Do not operate with cracked, broken, or removed glass.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.

• Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this

manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• Allow the heater to cool before carrying out any maintenance or cleaning.

• The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer.

• This unit is not for use with solid fuel

• Do not place anything inside the firebox (except the included fiber logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be supervised when they are in the same room as the heater.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

This Manual

• Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

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6 Features and Specifications

Features:

- Works During Power Outages (millivolt system)

- High Efficiency

- Optional Thermostat or Remote Control

- Realistic "Wood Fire" Look

- Quiet Blower for Effective Heat Distribution

- Convenient Operating Controls

- Variable-Rate Heat Output

- Low Maintenance

Heating Specifications:

Installation Options:

- Residential or Mobile Home

- Straight or Corner Placement

- Flush or Recessed Face

- Raised or Floor Hearth

- Internal or External Chase

- Horizontal or Vertical Vent

- Bedroom Approved

Natural Gas Propane

Approximate Heating Capacity (in square feet)* Up to 2,000 Up to 2,000 Maximum BTU Input Per Hour 40,000 40,000 Minimum BTU Output on Low 17,250 20,600 Steady State Efficiency** (with blowers on) Up to 82% Up to 82% AFUE (Annual Fuel Utilization Efficiency) 68 % 68 %

* Heating capacity will vary with floor plan, insulation, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

Dimensions:

53-5/8"

Weight: 250 Lbs.

The electrical connection is made in the lower right rear corner.

25-1/4"

40-1/8"

1" Stand-offs

Nail Down Plate (used to secure the fireplace to the floor)

Gas Inlet (both sides)

2-5/8"

20-1/4"*

* Includes the 1" clearance (stand-offs)

6-5/8"

1-7/8"

6-3/8"

8-1/4"

16-3/8"

25-1/8"

32-7/8"

43-7/8"*

WARNING:

A 1" clearance from the fireplace enclosure is required along the sides and back of the fireplace.

2-5/8"

22-3/4"

This shield is shipped bent over the vent - it must be bent to a vertical positon.

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Installation (for qualified installers only) 7

Installation Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances.

• This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and NFPA 54(88).

• In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing only after the home is site located.

• The fireplace is designed to operate on natural gas, or propane (LP).

• All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure.

• Notify your insurance company before hooking up this fireplace.

• The requirements listed below are divided into sections. All requirements must be

met simultaneously. The order of installation is not rigid – the qualified installer should follow the procedure best suited for the installation.

Packing List

• Propane Conversion Kit

• Log Set

• Glass Latch Key (to un-latch glass frame)

• Firestop

• Fireback Clips (for Ceramic Firebacks Only)

Additional Items Required

• Faceplate

• Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

Installation Overview

See the section "Vent Requirements"

See the section "Horizontal Termination Requirements"

6" Min.

Drywall

Side Wall

Non-combustible facing (see the section "Facing Requirements")

See the section "Mantel Requirements"

See the section "Hearth Requirements"

See the section "Fireplace Placement Requirements"

Nail Down Plate

See the section "Gas Line Installation"

See the section "Minimum Framing Dimensions"

Travis Industries 4041206 100-01147

See the section "Acceptable Vent Lengths"

Insulation must not fill the 1" clearance around the back and sides of the fireplace.

See the section "Electrical Connection"

This grommet and hole is for thermostat wire (on both sides)

8 Installation (for qualified installers only)

Fireplace Placement Requirements

Minimum Framing Dimensions

A 1" clearance is required along the sides and back of the fireplace. The 1" stand-offs on the sides and 6-3/8" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members. These stand-offs may contact the framing members but no material may be placed between the stand-offs.

54-3/4" Min.

3" Clearance Min. Above Vent

The fireplace enclosure must not be less than 54-3/4" above the base of the fireplace.

1" Clearance Min. to the Sides of Vent

1" Clearance Min. Below Vent

46-3/4"

20-1/2"

44-1/4"

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

The center of the vent is a minimum 47-3/4" above the base of the fireplace.

Clearances

• When installed, walls in front of the fireplace must be a minimum 6" to the side of the faceplate.

• Due to the high temperature of the fireplace, it should be located out of traffic and away from furniture

and draperies.

• Fireplace must be placed so the vents below and above the glass do not become blocked

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Installation (for qualified installers only) 9

Corner Installations

A typical 45° installation

14-3/4"

uses the minimum framing dimensions shown in the illustration to the right (NOTE: all clearances still apply).

47-5/8"

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.

• The fireplace may not be raised so as to place the ceiling within 36" of the base of the fireplace.

13-3/4"

1" Standoffs

19-3/8"

Min. 1" Clearance to Fireplace Enclosure

Raised fireplace

Hearth

Raised Platform

Raised fireplace with raised hearth.

Raised Platform

Raised Hearth

Nail the nail down plates to the floor (or raised platform)

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10 Installation (for qualified installers only)

Hearth Requirements

Floor Mounted

Min. 3/4”

Max. 15/16”

12” Min.

6-1/4"

Min. Hearth Width

The hearth must be as wide as the face (see page 13 for face dimensions)

Cement Board

Fireplaces

Do not build the hearth above this ledge.

Tile, Marble, Brick, or other Non-Combustible

Decorative Trim (may be combustible)

6-1/4"

Fireplaces

Travis Industries

Raised

Fireplace Stand

When raised a minimum of 3” off of the floor surface, no hearth is required.

Make sure to accomodate the floor covering (carpet, linoleum, flooring, etc.) when determining the height of the fireplace stand (i.e. the thicker the carpet, the taller the fireplace stand).

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Installation (for qualified installers only) 11

Facing Requirements

NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it

does, it is considered a mantel and must meet the mantel requirements listed in this manual.

WARNING : Do not use adhesive to secure the cement board or facing. The high

Adhesive

Combustible Facing

Top Facing Clearance (see the

table below)

temperatures of the fireplace may cause adhesives to emit odors. Use mastic or thin set (or other non-combustible, non-odorous adherent) to attach the facing to the cement board.

NOTE: Screws may be used to secure the cement board to the fireplace. Do not penetrate the fireplace more than 3/4”

The fireplace requires a concrete board (or other non-combustible) extending from the header to the floor and to the framing members on both sides. Do not use sheetrock, plywood or other combustible material.

Non-Combustible Facing

Bottom of

Faceplate

Base of

Fireplace

Arch Face

Rectangular Face

SEE PAGE 13 FOR

FACE DIMENSIONS

Header

Non-combustible Facing

6" Min. (both sides)

Top Facing Clearance:

• Measured From Top of Faceplate (see “Faceplate Dimensions” on page 13)

8" Max. Mantel Depth 10" Max. Mantel Depth 12" Max. Mantel Depth Avalon Cambridge 12" 12" 12" Avalon Craftsman 12" 12" 12" Avalon Rosario 16" 18" 19" Avalon Victorian Lace 15" 15" 15" Avalon Victorian Lace with shield 12" 12" 12" Avalon Rawhide 15" 15" 15" Avalon Rawhide with shield 12" 12" 12" Avalon Bungalow 18” 18” 18” FPX 34 Arch & Artisan 18" 18.5" 19" FPX 34 Arch & Artisan with shield 13.5" 14" 14.5" FPX Metropolitan 19.5" 19.5" 19.5" FPX Metropolitan with shield 15" 15" 15" FPX Art Deco 19.5" 19.5" 19.5" FPX Art Deco with shield 12" 12" 12" FPX Neo-Classic 17.5" 17.5" 17.5" FPX Neo-Classic with shield 12" 12" 12" FPX Arts & Crafts 19" 19" 19" FPX Arts & Crafts with shield 12" 12" 12" FPX French Country 15.5" 15.5" 15.5" FPX French Country with shield 12" 12" 12" Lopi Discovery 13" 13" 13" Lopi Wilmington 17” 17” 17”

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12 Installation (for qualified installers only)

AAAAAAAAAAA

The brick facing must meet the same requirements

Facing Over 1" Thick

WARNING :

Faces that attach with latch-hooks (Avalon Rosario, Avalon Cambridge, Avalon Salish Bay, Avalon Rawhide, Lopi Discovery, Lopi Heritage Bay, FPX Architectural Faces (all styles),

require a 5/8” gap above the face for face installation and removal.

• If the facing material is over 1" thick (e.g. brick, river rock), install the facing around the perimeter of the face. You may wish to make a facing support (see the illustration to the right). If using an arch face, you may wish to order the optional set-up face:

34 Arch Set-Up Face is available from Travis Industries (Part # 98500694)

• Artisan faces vary in size. Use the face being installed to create a template.

Facing Detail

listed in “Facing Requirements”

Center

Line

Rectangular Faces

Make a facing support using 2x4’s. It should be 1/8” larger than the finished

Arch Faces

Use the optional Arch Set-Up Face available from Travis

1”

Note: if using a brick hearth, the fireplace will need to be raised to accommodate the 1” gap betwen the face and the base of the fireplace. For 2-1/2” thick brick this works out to approximately 1-1/2”.

Industries.

face. NOTE: The bottom of the face is 1” above the base of the fireplace.

TOP OVERLAP: To calculate the top overlap, subtract 25-3/8 from the face height (see "Face Dimensions" on page 13) - for arched faces, see the "Dimensions" on page 6 for other details.

Do not tuck facing under the faceplate on the bottom The 3/8" (approx.) gap below the access door is required for the door to open. You may tuck facing under the sides and top, but not on the bottom.

SIDE OVERLAP: To calculate the side overlap, subtract 32-7/8" from the face (see "Face Dimensions" on page 13) width and divide by 2.

Face

Glass

Access Door

Air Space

Approx.

3/8"

• To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly next to the fireplace. See the illustration below.

TOP VIEW

This 2x4 is recessed 3/8" to make a flush facing

1/2" Concrete Board

Travis Industries

Faceplate

Fireplace

3/8" Tile

1/2" Drywall

1/2" Concrete Board

Fireplace

3/8" Tile

1/2" Drywall

The tile overlaps the drywall for an overlap facingFaceplate

4041206 100-01147

Installation (for qualified installers only) 13

Face Dimensions

Face Height Width Notes

Rawhide 27” 35-3/4” Victorian 27” 35-3/4” Rosario 26” 35-3/4” Cambridge 25-7/8” 37-5/8” Craftsman 27-1/2” 36” Bungalow 27” 32-3/4” Classic Arched, Artisan 26-1/2” 34-3/4” Side begins arch 3-1/2” below top - 45” radius Metropolitan 26-1/2” 34-3/4” Architectural Series 27-7/8” 33-5/8” Discovery 26’ 35-3/4’ Wilmington 27” 36-1/8”

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14 Installation (for qualified installers only)

Modifying the Face Angle for Rectangular Faces

If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration below).

Remove these four

screws from the face angle.

Front of Fireplace

Glass

Straighten the face angle.

Phillips Screwdriver

Bend the face angle up and replace

the two screws on the upper section.

Re-bend the face angle at the

inward location and re-attach the lower portion with one screw.

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Installation (for qualified installers only) 15

Facing and Hearth Examples

Side View

Face

SUGGESTION:

If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1" between the base of the fireplace and the bottom of the face.

3/8" Thick

1/2" Cement Board

Wood Sub Floor

Tile

Fireplace

2x4 and Plywood Platform

Base of Fireplace

Three-Dimensional View

Access Door

NOTE:

When fully installed, there will be approx. 3/8" air space below the access door on the face. Do not block this space (it is required for access door opening and air flow).

Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom.

Face

Side of Fireplace

1/2" Cement Board & 3/8" Tile (tucked behind the face)

Base of Fireplace

2x4 and Plywood Platform

Tile

Cement Board

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16 Installation (for qualified installers only)

Facing and Hearth Examples (continued)

Side View

Fireplace

Face

1/2" Cement Board & 3/8" thick tile (tucked behind the face)

3/8" Thick

1/2" Cement Board

Wood Sub Floor

Three-Dimensional View

Tile

Base of Fireplace

Face

NOTE:

When hearth installation is correctly completed, there will be approx. 3/8" air space below the access door on the face. Do not block this air space (it is required for access door opening and proper air flow).

Access Door

1/2" Cement Board

WARNING:

Do not install cement board underneath the fireplace. To do so would leave a large gap underneath the finish faceplate sides.

3/8" Tile

Side of Fireplace

Base of Fireplace

Note how the tile facing fits behind the face on the side and top.

Wood Sub Floor

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Installation (for qualified installers only) 17

Mantel Requirements

• The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.

Combustible or Non-Combustible Mantels

Mantel Depth

Mantel Clearance (see table below)

Bottom of Faceplate

Base of Fireplace

Combustible or Non-Combustible Mantel

Face

Face Height (see “Face Dimensions” on page 13)

1”

Mantel Clearance:

• Measured From Top of Faceplate (see “Faceplate Dimensions” on page 13)

8" Max. Mantel Depth 10" Max. Mantel Depth 12" Max. Mantel Depth Avalon Cambridge 15" 15" 15" Avalon Craftsman 15" 15" 15" Avalon Rosario 18" 20" 21" Avalon Victorian Lace 16" 16" 16" Avalon Victorian Lace with shield 16" 16" 16" Avalon Rawhide 16" 16" 16" Avalon Rawhide with shield 16" 16" 16" Avalon Bungalow 26” 26” 26” FPX 34 Arch & Artisan 24" 25" 26" FPX 34 Arch & Artisan with shield 17.5" 18" 18.5" FPX Metropolitan 24" 24" 24" FPX Metropolitan with shield 16.5" 16.5" 16.5" FPX Art Deco 19.5" 19.5" 19.5" FPX Art Deco with shield 15" 15" 15" FPX Neo-Classic 19" 19" 19" FPX Neo-Classic with shield 15" 15" 15" FPX Arts & Crafts 20" 20" 20" FPX Arts & Crafts with shield 15" 15" 15" FPX French Country 16" 18" 19" FPX French Country with shield 15" 15" 15"

Lopi Discovery 16" 16" 16" Lopi Wilmington 19” 19” 19”

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18 Installation (for qualified installers only)

Vent Requirements

• The vent must maintain the required clearance to combustible materials to prevent a fire (see

“Clearances” below). Do not fill air spaces with insulation.

• The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.

Altitude Considerations

This heater has been tested at altitudes ranging from sea level to 8,000 feet (2,400 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.

Vent Clearances

Horizontal Runs

The included firestop (Travis part #

93006094) is required when passing through any wall.

Min. 3" Clearance Above 45° Sloping Vent

Min. 3" Clearance Above the Vent

Min. 1" Clearance to the Sides

Min. 1" Clearance Below the Vent

Vertical Sections

Approved Vent Components for Top Vent Configuration

Min. 1" Clearance to the Sides of the Vent

Min. 1" Clearance Below the Vent

Firestop

• Use 8” diameter Model GS Direct Vent manufactured by Simpson Dura-Vent only . Follow the installation instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call (800)

835-4429. Vent part numbers and descriptions are listed below.

Straight Lengths

1208B 6" Pipe Length, Black 1207B 9" Pipe Length, Black 1206B 12" Pipe Length, Black 1204B 24" Pipe Length, Black 1203B 36" Pipe Length, Black 1202B 48" Pipe Length, Black 1211B 11” to 14-5/8" Adjustable, Black

Terminations

1284 Horizontal Square Termination 1285 Hor. High Wind Termination

1250 Vinyl Siding Stand-off 1291 Travis Vertical Termination

Elbows

1245B 45° Elbow, Black 1290B 90° Elbow, Black

Firestops & Support

93006094 Travis Hor. Firestop (44 DV XXL or DVL FP EF) 1263 Ceiling Firestop 1288 Wall Strap

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Installation (for qualified installers only) 19

Vent Installation

• In addition to the requirements below, follow the requirements provided with the vent.

Vertical Vent

Requirements

Use a roof flashing and storm collar whenever passing through the roof

Use a firestop whenever passing through a ceiling (or enclosure and at every floor penetration.

Horizontal Vent

Requirements

Vertical Termination (part # 1291)

Combustible Framing

Min. 1" Clearance on Vertical Sections to combustible surfaces.

Use the Travis Firestop (part # 93006094) when passing through a wall. NOTE: make sure the firestop is postitioned correctly so the 3" clearance is allowed above the vent.

1" Min.

Combustible Surfaces

3" Min.

1" Min.

• Slide the vent sections together and turn 1/4 turn until the sections lock in place.

• Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired.

• High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®).

• If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections.

• Horizontal sections require a 1/4" rise every 12" of travel

• Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)

Travis Industries 4041206 100-01147

20 Installation (for qualified installers only)

Approved Vent Configurations

Restrictor Position

This restrictor is in position 1 (factory setting).

Measuring Vent Lengths

Adjustment Bracket

Adjustment Plate

3-1/2"

To Access the Restrictor:

Remove the face (if installed).

To Adjust the Restrictor:

Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the factory position is #1).

Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket.

# 2

etc.

# 7

# 8

To adjust, lift the adjustment plate and push it back.

NOTE: position 5 is fully closed - positions 6 through 8 are not used.

Side View

WARNING: Use a glove to protect your hand from burns.

This restrictor is in position 4 -

Vent

Horizontal

Run

NOTE:

Vent sections overlap each other by 1-3/4"

Vent Length (2', 3', etc.)

3-1/2"

1-3/4"

Vent

Height

Starter Section

12-3/8"

10-3/4" wide with

1-3/4" to

3-3/8" of overlap

42"

NOTE:

All measurements are for 8" diameter vent.

Travis Industries

4041206 100-01147

Installation (for qualified installers only) 21

Ver t i c al Term i n at i o n s w i t h 0, 2, or 4 45° Of f s et s

• Use 8” diameter co-axial vent

Horizontal Offset

• A Maximum of Four 45° Elbows May be Used

Vertical

• 8’ Minimum System Height (without offsets)

• 44’ Maximum System Height

Rise

Offset Length

• 12’ Maximum Horizontal Offset (6’ 6” for 4 Offsets)

Offset Length Hor. Offset Vert. Rise

None 5" 1' 1' Section 1' 1' 7" 2' Section 1' 9" 2' 4" 3' Section 2' 5" 3' 4' Section 3' 2" 3' 8"

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

Zero or Two 45° Offsets

0 feet

44' (max) 44' (max)

40 feet

35 feet 35 feet

5 feet

12'

(max)

10 feet

40 feet 40 feet 40 feet

Four 45° Offsets

0 feet

44' (max) 44' (max)

Restrictor

35 feet

Position # 5

5 feet

6' 6"

(max)

35 feet

10 feet

0 feet

30 feet

25 feet

20 feet

15 feet

5 feet

0 feet

Restrictor

Position # 5

5 feet

10 feet

12'

30 feet

25 feet

20 feet

15 feet

10 feet

(max)

5 feet

0 feet

10 feet

0 feet

30 feet

25 feet

20 feet

15 feet

(min.)

5 feet

0 feet

5 feet

6' 6"

(max)

30 feet

25 feet

20 feet

15 feet

10 feet (min.)

5 feet

0 feet

Travis Industries 4041206 100-01147

22 Installation (for qualified installers only)

Vertical Terminations with 2 90° Elbows

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

44' (max)

30 feet

25 feet

0 feet

5 feet

10 feet

Restrictor Position # 5

15 feet

20 feet

24'(max)

44' (max)

40 feet40 feet

35 feet35 feet

30 feet

25 feet

20 feet

15 feet

10 feet

(min.)

5 feet

0 feet

NOTE:

One 45° or 90° elbow may be used between horizontal sections. Horizontal length is calculated by adding each horizontal run together.

NOTE:

Horizontal sections require a 1/4" rise every 12" of travel.

5 feet

10 feet

15 feet

20 feet

15 feet

10 feet

(min.)

5 feet

0 feet

24'(max)

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4041206 100-01147

Installation (for qualified installers only) 23

Horizontal Terminations with 1 Vertical Elbow

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

NOTE:

• One horizontal elbow (45° or 90°) is allowed. The horizontal vent length is calculated by adding the length before and after the elbow (H1 + H2 = horizontal vent length).

• Horizontal sections require a 1/4" rise every 12" of travel.

• The maximum vertical height is 20'.

• The maximum horizontal length is 24'.

0 feet

20' (max) 20' (max)

5 feet

10 feet

Horizontal Elbow

(45° or 90°)

15 feet

20 feet

Vertical Elbow

24' (max)

Restrictor

Position #5

15 feet

10 feet

5 feet

0 feet

5 feet

Restrictor Position #1

10 feet

15 feet

Restrictor

Position #4

Restrictor

Position #2

20 feet

15 feet

10 feet

5 feet

0 feet

24' (max)

Travis Industries 4041206 100-01147

24 Installation (for qualified installers only)

Horizontal Terminations with 3 Vertical Elbows

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

NOTE:

• A total of three elbows must be used.

• No horizontal elbows may be used (a horizontal elbow is

defined as an elbow that directs the vent from a horizontal direction to another horizontal direction).

• Two 45° elbows may be substituted for two of the 90° elbows.

• Horizontal sections require a 1/4" rise every 12" of travel.

• The maximum vertical height is 19'.

• The maximum horizontal length is 20'.

Horizontal Elbows are

NOT ALLOWED

0 feet

19' (max) 19' (max)

15 feet

10 feet

5 feet

Restrictor

Position #5

5 feet

10 feet

Restrictor

Position #4

Restrictor Position #1

15 feet

Restrictor

Position #2

20' (max)

15 feet

10 feet

5 feet

0 feet

Travis Industries

0 feet

5 feet

10 feet

15 feet

20' (max)

4041206 100-01147

Installation (for qualified installers only) 25

Termination Requirements (see the illustration below)

! Venting terminals shall not be recessed into a wall or siding.

A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3" from outside corner walls D Minimum 12" from inside corner walls E Minimum 11" clearance below unventilated soffits or roof surfaces

Minimum 18" clearance below ventilated soffits Minimum 6" clearance from roof eaves

NOTE: Vinyl surfaces require 24" F Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides) G Minimum 48" clearance from any adjacent building H Minimum 84" clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 48" clearance from any mechanical air supply inlet J Minimum 36" clearance above and 48” below and to the sides of non-mechanical air supply inlet K Minimum 36" from the area above the gas meter/regulator (vent outlet) L Minimum 36" from the gas meter/regulator (vent outlet) M Minimum 12” above the roof line (for vertical terminations) N Minimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

Roof Surface

11” Min.

6” Min.

Roof Eaves

NOTE: Measure clearances to the nearest edge of the exhaust hood.

• Use the vinyl siding standoff when installing on an exterior with vinyl siding.

• Vent termination must not be located where it will become plugged by snow or other material

• These clearances meet UMC-1994 code standards.

Travis Industries 4041206 100-01147

26 Installation (for qualified installers only)

Gas Line Requirements

• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and

the requirements listed below.

• The fireplace and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,

isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

Fuel

• This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on

the top of the gas control valve to make sure the correct fuel is used.

Gas Line Connection

• A manual shutoff valve is required within for installation (within 3’ of the heater). T-Handle gas cocks

are required in Massachusetts in compliance with code 248CMR.

• Installation must be performed by a qualified installer, service agency or the gas supplier (In

Massachusetts a licensed plumber/gasfitter).

The 1" diameter access hole is located 2-5/8" above the base of the fireplace. Cut an "X" in the gasket covering the inlet and insert the gas line through the gasket.

18-1/8"

6-5/8"

-- OR --

Gas Inlet Pressure:

The included

fitting accepts a

3/8" M.P.T. or

1/2" F.P.T.

A shutoff valve may be placed within the fireplace

If the gas line is routed from the right side, bend the flex tube 180°.

3/8" M.P.T to 1/2" O.D. Fitting (Factory installed)

Gas Control Valve

10" Flex Tube (shipped with the fireplace - min. bending radius is 3/4")

Standard Input Pressure

Natural Gas 7" W.C. (1.74 kPA) Propane 13" W.C. (2.73 kPA)

• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is

adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.

• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the

regulator is at an improper pressure.

Travis Industries

4041206 100-01147

Installation (for qualified installers only) 27

Electrical Connection

• Make sure the household breaker is shut off prior to working on any electrical lines.

• The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987)

• The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps)

• Follow the directions below to connect power to the fireplace.

Remove the cover from the

fireplace junction box.

WARNING: Make sure power is off from the power lead before conducting any wiring.

Insert the sheathed cable from the power source through this cable clamp. Once the wires are attached, tighten

the clamp to secure the cable.

1/4" Nutdriver

Electrical Connector

Attach the common (white), ground (exposed or green) wires, and hot (black) wires from the power source to the electrical connector (attached

to the fireplace).

Standard Screwdriver

Replace the cover removed in step "a".

Travis Industries 4041206 100-01147

28 Finalizing the Installation

1 Remove the glass following the directions below.

Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: If using an Victorian Lace face, attach the arch covers after installing the glass.

Open the four latches holding the glass

frame in place (start with the two below the glass) - follow the directions shown to the right.

Glass Frame

Top of Firebox

Glass

Spring Pin

Insert the 1/4” key into the spring pin.

Twist 1/4 turn.

Lift the glass

frame up and pull it forward to remove.

Re-Attaching the Glass Frame:

a) Hang the glass frame on the firebox. b) While holding in place, attach the upper latches

(follow the instructions to the right in reverse).

c) Lift the glass frame slightly and attach the lower latches.

NOTE: You may need to lift the glass frame while re-attaching.

Latch Bracket

The spring pin will disengage from the latch bracket, opening the latch.

Travis Industries 4041206 100-01147

Finalizing the Installation 29

Glass Frame Removal and Installation (continued)

The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose.

To re-install the spring pin, first insert this end into a 1/4” key.

NOTE: The spring pins can be installed with the glass frame in place or removed.

Insert the spring pin into this bracket with the pins aligned vertically.

Push in slightly and twist 1/4 turn.

With this pin horizontal, the spring pin will remain in place.

Travis Industries 4041206 100-01147

30 Finalizing the Installation

• If converting to propane, do so now before installing the logs (page 43). 2 Install the log set following the directions below.

Place the rear log on the two platforms at the rear of the

firebox.

These pins insert into the holes in the log.

Place the left and right logs. The pins on the burner insert

into the holes on the logs.

On newer untis, an ember chunk is included with the heater (instead of cast into the burner). Place it in the location shown (it should not cover any burner holes).

Place the embers over the front and side edges of the burner (do not place

them over the burner holes). Place them in a random pattern.

Place the twig over the rear log. The pins on the log insert into the holes on the twig.

Travis Industries 4041206 100-01147

Finalizing the Installation 31

3 We recommend you purge the gas line at this time (with the glass removed). This allows gas to be

detected once it enters the firebox, ensuring gas does not build up. Replace the glass. 4 Install the faceplate following directions included with the face.

• ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been

treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash

(muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution,

the gold face may develop a permanent tarnish when the acid evaporates over time. Contact your

dealer if uncertain your facing has been properly neutralized. 5 Turn on the gas to the fireplace. Turn on gas to the heater. Leak test all gas joints prior to starting the

appliance. Start the pilot. Start the main burner. Leak test all gas joints again. 6 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if

necessary.

To adjust the pilot flame, turn this screw. Clockwise lowers the flame while counter-clockwise raises it.

Standard Screwdriver

The pilot flame must contact the thermocouple and thermopile (see the illustration below). Adjust the pilot up or down as necessary.

7 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct

looking flame (see the illustration below).

• The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes.

ADJUSTING THE AIR SHUTTERS

Pushing the control to the right gives the flame less air (closed) - making it more orange. Pushing to the left gives the flame more air (open), making it more blue. For fine adjustments use a screwdriver to tap the air shutter.

NOTE: If the air shutter is all the way open, yet the flames remain sooty, shut off gas to the fireplace and contact a qualified gas service technician.

Gas Control Valve

Air Shutter Control

NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter.

Correct

Flames should be blue at the base, yellow-orange on the top.

If the flames are too tall or sooty on the ends, open the air shutter.

Not Enough Air

Too Much Air

If the flames are all blue and short, close the air shutter.

Travis Industries 4041206 100-01147

32 Finalizing the Installation

8 Turn the flame adjust knob to its highest position - the flames should not be sooty or come in

continuous contact with the firebox ceiling. Check the flame on low position. The flames should burn

off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy.

FINE TUNING THE EMBER-FYRE™ BURNER

Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine-tune the burner for optimum performance and aesthetics.

Restrictor Hints:

Set the restrictor to the position suggested in the vent configuration table. Turn the heater on and allow it to reach full temperature (15 min.). If the flames indicate there is excessive draft due to altitude or climate, you may wish to adjust the restrictor to a more restrictive position (higher number). Active, flickering short flames are an indication of excessive draft. If the flames lift off of the burner holes, this indicates not enough draft (restrictor is set too open). After adjustments are made the unit must be cooled down to room temperature and restarted to make sure that the restriction is not so severe that the pilot will drop out when it is restarted. If the pilot does drop out reduce the restriction until it will operate continuously.

Air Shutter Hints:

• For more glow, open the air shutter, however, this will make the flames more blue.

• For yellow flames, close the air shutter, however, this may create less glow.

The flames should burn right off the top of the burner ports (if they are too blue, adjust the air control).

Lifting FlamesCorrect Flames

Burner

Lifting flames indicate insufficient draft (restrictor is set too high).

Burner Ports

(holes)

Ghosting Flames Flickering Flames

Ghosting flames indicate insufficient air (restrictor set too high, air shutter shut down, or other venting error).

Flickering, short flames indicate excessive draft (move air shutter to a higher position).

Warning: If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or

“ghost” – a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem.

9 Give this manual to the home owner and fully explain the operation of this heater.

Travis Industries 4041206 100-01147

Operation 33

Before You Begin

• Read this entire manual before you use your new fireplace (especially the section "Safety

Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily

injury, or even death.

Location of Controls - See explanation below

The Pilot Flame can be found below the back log on the left side.

ON/OFF Switch

Gas

Control

Valve

Gas Control Knob

Blower Knob This knob controls the speed of the internal convection blower that pushes

On/Off Switch This control is used to turn the fireplace on and off.

Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an

Gas Control Knob This knob is used to control gas to the fireplace and for starting the pilot.

Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer

Swing the control cover down to access the gas control valve,

igniter, and blower control.

Flame Adjust Knob

the heated air into the room.

electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame.

There are three positions, ON, OFF, & PILOT. The pointer to the left of the knob indicates the position this knob is in.

above the knob points to the position this knob is in.

MAIN BURNER

OFF

PILOT

IGNITER

Pilot Igniter

BLOWER

Blower Knob

Travis Industries 4041206 100-01147

34 Operation

Starting The Pilot Flame

The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below:

WARNING :

When lighting or re-lighting the

pilot, the glass must be removed

(see page 28). a Remove the glass (see page 28 for details). b Push the gas control knob in slightly and turn

it to the "OFF" position. The knob will not

turn from "ON" to "OFF" unless the knob is

depressed slightly. Wait five minutes to let

any gas that may have accumulated inside

the firebox escape. If you smell leaking gas,

follow the directions on the cover "IF YOU

SMELL GAS". c Turn the gas control knob to the "PILOT"

position and press the knob in, this will allow

gas to flow to the pilot light. Press the

button on the pilot igniter repeatedly until

you see the pilot light.

5 minutes

PILOT

IGNITER

30 seconds

WARNING:

If the pilot does not light after 15

seconds, release the knob and call

your dealer for service. Do not

attempt to light pilot until service

has been performed.

NOTE:

You may wish to remove the log set

to gain a better view of the pilot (see

page 30). d Keep the gas control knob depressed for 30

seconds once it is lit. e Release the gas control knob. If the pilot

goes out, repeat step C. If the pilot refuses

to stay lit, call your dealer for service. With

the pilot lit, proceed to step “f”.

f Replace the glass.

g Turn the gas control knob counter-clockwise

to "ON". The pilot is now lit and the heater

can be turned on and off.

Travis Industries 4041206 100-01147

Operation 35

Starting the Fireplace for the First Time

• Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will

cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is

normal. We recommend opening a window to vent the room.

• Condensation may appear on the glass each time you start the fireplace - this is normal.

• Blue Flames will occur on the fireplace when it first comes on. After fifteen minutes the flames will

turn a more realistic yellow and orange color.

• Certain installations use a remote "wall switch" to turn the fireplace on and off. If this is the case, leave

the ON/OFF switch "ON".

Turning the Fireplace On and Off

After the pilot has been started...

For systems with wall thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on.

Use this switch to turn the main burner on and off manually.

See the instructions included with the remote for details on operation.

See the instructions included with the remote for changing the battery.

ROOM TEMP

°F

SET TEMP

TIMER

MIN

°F

Time

OFF

Set

Time Cancel

• Do not place any combustible items on top of or directly in front of the fireplace, even temporarily. The

optional thermostat may start the fireplace causing a combustible item to ignite.

• If the fireplace turns on and off frequently while using the thermostat, you may want to adjust the flame

height down until it produces just enough heat needed.

Adjusting the Flame Height

• Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is

adjusted by turning the middle dial on the gas control valve.

Flame Height Adjustment Knob

Index Mark

Turn counter-clockwise to adjust the flame higher, clockwise to lower.

Travis Industries 4041206 100-01147

36 Operation

Adjusting the Blower Speed

The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to

temperature (approximately 10 minutes after starting). See the illustration below for instructions on

adjusting the blower speed.

OFF

Turn the dial all the way counter-clockwise until it clicks off.

Normal Operating Sounds

Pilot Flame

The pilot flame, which remains on, makes a very slight "whisper" sound.

HIGH

The high position is all the way counter-clockwise,

without clicking off.

Blower

This heater uses a blower to push heated air into the room. You will hear the sound of air movement that increases as the speed is increased.

LOW

Turn the dial all the way clockwise.

The appliance will creak with change of temperature.

Extinction Pops It is not unusual, especially on Propane (LP) appliances, to experience a "pop" when the burner is shut off.

Gas Control Valve

As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.

Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off.

Normal Operating Odors

This appliance has several areas that reach high temperatures. Dust or other particles on these areas

may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if

the appliance was left idle for a long period.

Travis Industries 4041206 100-01147

Maintenance 37

Maintaining Your Fireplace's Appearance

• Fingerprints or other marks left on the optional gold surface may become etched in place if they are

not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft

cloth (with the fireplace cool). Other cleaners may leave a film that may become etched into the gold.

Yearly Service Procedure

• Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially

dangerous situation. We recommend the following procedures be done by a qualified technician. 1 Check the pilot flame. It should touch approximately 3/8" of the top of the thermopile and touch the

top of the thermocouple (see illustration below). If it does not, contact your dealer for service. 2 Shut off gas to the fireplace by turning the gas control knob to "OFF" (see step A under "Starting the

Pilot" on page 34). Let the fireplace cool for 15 minutes. Remove the faceplate (see the instructions

included with the face) and glass (see page 28). 3 Remove the log set (NOTE: the logs are very fragile - see page 30). If severely deteriorated,

replace. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If

excessive sooting is found, the fireplace will require adjustment. Contact your dealer. 4 Clean the burner (especially the burner holes) and inspect the following:

• Make sure the burner is not warped, cracked, or damaged.

• Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.

Check the walls and ceiling of the firebox for deterioration.

Check the burner holes.

Make sure the burner is not warped or damaged.

Before Disassembly - Check the pilot flame. It should touch the thermocouple and thermopile.

Thermopile

Pilot Hood

Thermocouple

5 Replace the log set. Clean and replace the glass (use non-abrasive cleaner - if damaged, replace).

Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-

tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal. Replace the faceplate. 6 Inspect behind the access door. Clean if necessary. Check the gas control valve gas lines. If damage

is found, discontinue use and contact your dealer for service. Clean the air channels and ducts. 7 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top

of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.

Monitor the blower operation. 8 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or

deterioration is found near the vent termination.

Travis Industries 4041206 100-01147

38 Maintenance

Troubleshooting Table

Problem: Possible Cause: Don't Call for Service

Until You:

Pilot Will Not Light

Main Burners Will Not

Start

Remote Control Does

Not Work

Thermostat Does Not

Work

Fireplace Will Not

Distribute Heat Pilot Goes Out Once A

Month Or More

A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No Propane in Tank

The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The remote control is not working correctly The thermostat is disconnected or set too low

The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The remote is too far away from the fireplace The remote control receiver is turned "Off" One of the two remote control batteries is dead

The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The thermostat is set too low

The fireplace is not getting electricity The fireplace is not up to temperature

The gas supply has been shut off Keep the gas supply turned on

Check all gas shut off valves See "Starting the Pilot Light" Step C See "Starting the Pilot Light" Step C See "Starting the Pilot Light" Step C Check Tank Level

See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" See the remote control instructions See "Thermostat Operation"

See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" Use the remote closer to the fireplace See the remote control instructions See the remote control instructions

See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" See "Thermostat Operation"

Check the breaker switch See "Operating Your Fireplace"

Flames Are Too Blue

Flames Are Too Short

(Under 6") Thin Layer of Soot

Covers the Glass

The fireplace has just been started

Improper air shutter adjustment

The flame height may be turned too low Turn the flame height to "HI" -

The logs or coals are placed incorrectly Improper air shutter adjustment

This is normal - see "Starting the

Fireplace for the First Time"

Adjust Air Shutter - contact your

dealer

See "Adjusting the Flame Height"

See "Log Set Installation and

Removal"

Adjust Air Shutter - contact your

dealer

Travis Industries 4041206 100-01147

Maintenance 39

How this Fireplace Works

• This fireplace was designed with safety as the primary concern. Many of the components inside this

fireplace are for safety purposes. Therefore, only certified gas service technicians should service this

fireplace.

What Turns the Main Burners On and Off

This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of

electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.

This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn

on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the

thermocouple to heat up and generate enough electricity. The thermopile provides power for the

ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile

generates the electricity needed to turn the fireplace on and off, this fireplace can be operated when

the power is out (although the blower will not run).

When heated, the thermopile generates electricity (a very small amount measured in "Millivolts").

This electricity is used to operate the main burners.

The main burners are switched on and off using the electricity generated by the thermopile. The ON/OFF switch, remote control, or thermostat control the circuit to the main burner.

MAIN BURNER

OFF

What Prevents Gas Buildup

• This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas

builds up inside the firebox.

• The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this

thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to

the heater, preventing the pilot from spilling gas into the firebox.

Pilot Flame

The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox.

Gas Valve

This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple. If any component is damaged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas.

External Shut Off Valve

This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures.

Thermocouple

The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas.

Ceramic Glass

The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage from temperature changes.

Travis Industries 4041206 100-01147

40 Maintenance

Wiring Diagram

Red

On/Off Switch

Blower

Black

Brown

Motor

Black

Chassis Ground

White

Thermocouple

Copper Co-Axial

Wire

Red

White

Green

White

120 Volt Grounded A.C. Power Supply

Black

Thermopile

Piezo Igniter

Orange

Spark Electrode

Pilot Hood

Black

120 V.

Blower Thermodisk

Blower Rheostat

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause

improper and dangerous operation.

Blower

Circuit

Replacement Parts List

Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of

the glass should be done by a licensed or qualified service person.

Travis Industries 4041206 100-01147

Safety Label 41

Travis Industries, Inc.

DVL Z.C. Fireplace

Vented Gas Fireplace Heater (Direct Vent)

Tested to: ANSI Z21.88-2002 “Vented Gas Fireplace Heater” and UL 307b-1995 “Gas Burning Heating Appliances for Manufactured Homes”.

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA54.

Installation in Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR,

Part 3280.

This vented gas fireplace heater is equipped at the factory for use with natural gas. If conversion to propane (LP) is desired, the optional

factory conversion kit must be used.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket,

permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is

not convertible for use with other gases, unless a certified kit is used.

This vented gas fireplace heater is not for use with air filters.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions. Use only

approved coaxial direct vent system to vent this appliance to the exterior. See owner’s manual for approved brands of venting.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s

information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or

the gas supplier.

VENTED GAS FIREPLACE HEATER – NOT FOR USE WITH SOLID FUEL

CAUTION:

Hot while in operation. Do not touch. Severe burns may result.

Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Do not operate this appliance with glass removed, cracked or broken. Replacement of the

panel(s) should be done by a licensed or qualified service person.

4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275

Minimum Clearances to Combustibles

Faceplate to Adjacent Wall . . . . . . . . . . . 6” Hearth Extension in Front - 12”, 0” if Fireplace Raised 3”

Wood Floor Beneath Fireplace . . . . . . . . 0” Hearth Extension to Sides of Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0”

Back to enclosure . . . . . . . . . . . . . . . . . . . 1” Sides to enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1”

Top of enclosure Faceplate to Mantel (with 8” Mantel)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24”

to Bottom “Base” of Unit . . . . . . . . . 54.5” Faceplate Top Facing (with 8” Mantel)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18”

Flue Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3” Top / 1” Side and Bottom

* See Owner’s Manual For Additional Mantel Clearances and Options.

FAN TYPE VENTED CIRCULATOR – Blower Electrical Rating: 115 V., 1.5 Amps, 60 Hz, 150 watts

L.P .

N.G.

L.P . N.G.

Input Rate on “HI” (BTU/Hr)............ 40,000 40,000 Minimum Inlet Pressure (inches W.C.)............... 11” 5.5”

Input Rate on “LO” (BTU/Hr)........... 29,000 24,500 Maximum Inlet Pressure (inches W.C.).............. 13” 7”

Main Burner Orifice (DMS).............. #55 #45 Manifold Pressure on “HI” (inches W.C.) .......... 10” 3.5”

This appliance is equipped for installation at 0-2000 ft. .

For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed.

See the owner’s manual for information on making these changes.

Manufacture 2004 Jan. Apr. Jul. Oct.

Date: 2005 Feb. May Aug. Nov.

2006 Mar. Jun. Sep. Dec.

0500 (IGN)

Report No. 028-S-23b-5

The safety (listing) label is on a

plate chained to the gas

control valve. A copy of the

safety label is shown to the

right.

Travis Industries 4041206 100-01147

42 Limited 7 Year Warranty

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance

purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Check with your dealer in advance for any costs to you when arranging a warranty call.

Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR

Burner Assembly:

Burner, Air Shutter Assembly, Main Burner Orifice

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Frame and Latch

Electrical Assembly:

Wiring harness, snap discs, Blower, Blower Rheostat

Exclusions: Paint, Gasketing

Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Frame and Latch

Exclusions: Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Accessories

(Fireback, Panels, Faceplate), Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Frame and Latch

Exclusions: Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Convection Heat

Exchanger, Accessories (Fireback, Panels, Faceplate), Re-Installation Allowance, One-Way Freight Allowance, Labor

Gas Control Assembly

Adjustable control valve, millivolt wiring and connectors (located within the appliance), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor

Ceramic Glass

Glass (breakage from thermal shock)

Ceramic Logs

Log Set, Coals, Ember Strip (Steel Fiber)

Convection Heat Exchanger One-Way Freight Allowance

Accessories

Cast Fireback, Panels, Faceplate (see “Conditions and Exclusions” # 9)

Convection Heat Exchanger Re-Installation Allowance One-Way Freight Allowance

CONDITIONS & EXCLUSIONS

1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty.

4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.

5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

6. This Warranty is void if:

a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited

to, improper chimney/venting installation.

7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.

9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty.

10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the TRAVIS gas appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty.

13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty.

14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.

15. Travis Industries will not cover the cost of the removal or re-installation of hearths, venting or other components.

16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., The manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Travis Industries 4041206 100-01147

Optional Equipment (for qualified installers only) 43

LP Conversion Instructions

Install the conversion kit prior to installing the gas line to ensure proper gas use.

1 Remove the glass (see page 28). Remove the logs and coals (if installed - page 30) 2 Remove the burner (see illustration below).

Remove the ember shelfs. Note: when in place, there is a gap between the shelf and the burner.

Lift slightly on the burner and slide it to the left

so the mixing tubes slide off the orifices.

Make sure this pin inserts into the hole in the bottom of the burner when re-installing.

3 Follow the directions below to replace the orifice.

Slide the air shutters to provide better access to the orifices.

Use a 1/2” open end wrench to unscrew the burner orifices.

1/2" Wrench

Slide both air shutters all the way to the right.

The LP orifices have “55” stamped on them.

Apply thread sealant to the new orifice and install.

5/16”

NOTE:

Screw the LP orifice in so the orifice shoulder protrudes 5/16” (indicating full insertion).

The NG orifices have “45” stamped on them.

Travis Industries 4041206 100-01147

44 Optional Equipment (for qualified installers only)

4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice

Lift the pilot hood

off the pilot assembly.

Use a hex wrench to

unscrew the orifice.

5/32" Hex

5 Install the logs and embers.

6 Replace glass and face.

7 Remove the regulator from the front of

the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this

area after the heater is installed, gas is connected, and the main burner is lit.

Remove the orifice and replace with the LP orifice. Screw the

orifice all the way in and replace the pilot hood.

Orifice Identification:

NOTE: when re-attaching, this pin lines up with the notch in the pilot hood.

Remove and discard the three screws using a slotted screwdriver of Torx T-20.

Slotted Screwdriver (or T-20 Torx)

Install the LP regulator. Use the screws included with the LP regulator. Tighten to approximately 25 Lbs. torque.

LP (Propane) Orifice

NG (Natural Gas) Orifice

Remove and discard the regulator, diaphram, spring and center post.

5 Make the gas line connection, bleed the

gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. Check the pilot. Adjust if necessary.

WARNING: When lighting or re-lighting

the pilot, the glass must be removed (see page 28).

To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it.

Standard Screwdriver

Slotted Screwdriver (or T-20 Torx)

NOTE: Make sure the regulator gasket is correctly aligned before installation.

Place the LP label on the base of the fireplace near the gas control valve.

The pilot flame must contact the thermocouple and thermopile (see the illustration below). Adjust the pilot up or down as necessary.

Travis Industries

4041206 100-01147

Optional Equipment (for qualified installers only) 45

Travis Industries 4041206 100-01147

46 Index

Approved Vent Configurations ..........................2 0

Adjusting the Blower Speed..............................36

Adjusting the Flame Height...............................3 5

Air Shutter Adjustment......................................31

Altitude Considerations.....................................18

Blower Control..................................................36

BTU Input.........................................................6

BTU Output......................................................6

Cap (see vent termination).................................25

Chimney Cap (see vent termination)...................25

Chimney Installation (see Vent Requirements)....20

Clearances.......................................................8

Condensation on Glass.....................................35

Corner Installation.............................................9

Dimensions......................................................6

Dura-Vent (part numbers)..................................18

Elbows.............................................................18

Electrical Connection ........................................27

Face Dimensions..............................................13

Face Installation................................................31

Facing Requirements........................................11

Finalizing the Installation....................................2 8

Floor Protection (see "Hearth Requirements") ....10

Framing Dimensions.........................................8

Fuel .................................................................26

Gas Control Valve (Location)..............................3 3

Gas Inlet Pressure.............................................2 6

Gas Line Connection........................................2 6

Gas Line Install..................................................2 6

Gas Smell.................................See Inst. on Cover

Glass Installation and Removal ...........................28

Glass, Glass Gasket...........................................2 8

Hearth Requirements........................................10

Heating Specifications......................................6

Horizontal Vent Termination Requirements........2 5

How this Fireplace Works...................................3 9

Installation Options...........................................6

Items Required for Installation............................7

Leaking Gas.............................See Inst. on Cover

Listing Information............................................4 1

Location of Controls..........................................33

Log Set Installation and Removal.......................2 9

Maintenance....................................................3 7

Mantel Requirements........................................17

Measuring Vent Lengths...................................19

Noise (see Normal Operating Sounds)...............3 6

Normal Operating Sounds.................................36

Packing List......................................................7

Pilot Flame Inspection.......................................31

Piping Installation (see Gas Line Install)...............2 6

Raised Fireplaces.............................................9

Restrictor Position............................................2 0

Safety Label.....................................................41

Safety Precautions...........................................4

Starting The Pilot..............................................34

Starting the Fireplace for the First Time...............35

Turning the Fireplace On and Off.......................35

Vent Length (see “Vent Configuration”).............20

Vent Part Numbers...........................................2 0

Vent Requirements..........................................1 8

Vertical Vent Termination Requirements............2 5

Warnings..........................................................4

Warranty...........................................................4 2

Water on Glass (see Condensation)...................3 5

Weight .............................................................6

What Prevents Gas Buildup...............................39

What Turns the Main Burners On and Off............3 9

Wiring Diagram..................................................4 0

Yearly Service Procedure..................................37

Travis Industries 4041206 100-01147

Avalon Firestyles EF-2003 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual