Avalon Firestyles EF-2003 User Manual

DVL EF Fireplace

Owner's Manual

Featuring the

Burner

Tested and Listed by

OMNI-Test Laboratories, Inc.

Beaverton, Oregon

Report # 028-S-23B-5

ANSI Z21.88

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

• Residential or Mobile Home

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Ins tallation and service must be performed by a qualified installer, service agenc y or the gas
su pplier.

This appliance may be installed as an OEM installation in a manufactured (mobile) home and
must be installed in accordance with the manufacturer’s instructions and the manufactured home
construction and safety standard, Title 24 CFR, Part 3280.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A
conversion kit is supplied with the appliance.

Installer: After installation give this manual to the home-owner

and explain operation of this heater.

 Copyright 200

7, Travis Industries, Inc. $10.00 100-01147

Travis Industries, Inc.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

2 Introduction

Introduction

We welcome you as a new owner of a Travis Industries gas fireplace. In purchasing this fireplace you
have joined the growing ranks of concerned individuals whose selection of an energy system reflects
both a concern for the environment and aesthetics. The Travis Industries DVL EF Fireplace is one of
the finest home heaters the world over. This manual will explain the installation, operation, and
maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating
your heater and save the manual for future reference. Included are helpful hints and suggestions that
will make the operation and maintenance of your new fireplace an easier and more enjoyable
experience. We offer our continual support and guidance to help you achieve the maximum benefit
and enjoyment from your heater.

Important Information

No other DVL EF gas fireplace has the same serial
number as yours. The serial number is below and to
the left of the gas control valve.

This serial number will be needed in case you require
service of any type.

Model: DVL EF Fireplace
Serial Number:
Purchase Date:
Purchased From:

Mail your Warranty Card
Today, and Save Your Bill of
Sale.

To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater. Do not mail your Bill of
Sale to us.

We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need in one place should the need
for service or information occur.

Travis Industries 4041206 100-01147

Table of Contents 3

Introduction

Introduction & Important Information................2

Safety Precautions

Safety Precautions......................................4

Features & Specifications

Features ....................................................6

Installation Options ......................................6

Heating Specifications ..................................6

Dimensions.................................................6

Installation

Installation Warning......................................7

Packing List................................................7

Additional Items Required for Installation..........7

Installation Overview ....................................7

Fireplace Placement Requirements..................8

Minimum Framing Dimensions ....................8

Clearances ............................................8

Corner Installations .................................9

Raised Fireplaces....................................9

Hearth Requirements....................................10

Facing Requirements....................................11

Facing Over 1" Thick.....................................11

Facing Detail...............................................12

Face Dimensions .........................................13

Modifying the Face Angle...............................14

Facing & Hearth Examples.............................15

Mantel Requirements....................................17

Vent Requirements.......................................18

Altitude Considerations ............................18

Clearances ............................................18

Use of 8” Dia. Pipe...................................18

Vent Installation......................................19

Approved Vent Configurations........................20

Restrictor Position...................................20

Measuring Vent Lengths...........................20

Vertical Terminations (with/ without offsets).. 21

Vertical Terminations with 2 90° Elbows........22

Horizontal Terminations w/ 1 Vertical Elbow ..23

Horizontal Terminations w/ 3 Vertical Elbows.24

Vent Termination Requirements ......................25

Gas Line Requirements.................................26

Fuel......................................................26

Gas Line Connection................................26

Gas Inlet Pressure ..................................26

Electrical Connection....................................27

Finalizing the Installation

1 Glass Removal (& installation)......................28

2 Log & Coal Installation................................30

3 Purge Gas Line and Replace the Glass ..........31

4 Faceplate Installation .................................31

5 Leak Test.................................................31

6 Pilot Adjustment (if necessary).....................31

7 Air Shutter Adjustment (if necessary)............31

8 Check Flame.............................................32

9 Explain Operation to Home-Owner.................32

Operation

Before You Begin.........................................33

Location of Controls .....................................33

Starting The Pilot .........................................34

Starting the Fireplace for the First Time.............35

Turning the Fireplace On and Off.....................35

Adjusting the Flame Height.............................35

Adjusting the Blower Speed............................36

Normal Operating Sounds..............................36

Normal Operating Odors................................36

Maintenance

Yearly Service Procedure..............................37

Troubleshooting Table...................................38

How this Fireplace Works...............................39

What Turns the Main Burners On and Off......39

What Prevents Gas Buildup.......................39

Wiring Diagram ............................................40

Replacement Parts List.................................40

Safety Label

Safety (Listing) Label....................................41

Warranty

Warranty....................................................42

Optional Equipment

LP Conversion Kit ........................................43

Index

Index.........................................................46

Travis Industries 4041206 100-01147

4 Safety Precautions

• IF YOU SMELL GAS:

* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire

department

• This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of
those people considered qualified. The room heater should be inspected and
cleaned before use and at least annually by a qualified service person. More frequent
cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the warranty
and safety listing.

Ok

Look for this label:

For LPG only | Pout 11” W.C.

If the label is present, the
heater is equipped for LP
(propane). If the label is
absent, the heater is equipped
for NG (natural gas).

• Contact your local building
officials to obtain a permit
and information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.

• It is imperative that control
compartments, screens, or
circulating air passageways
of the heater be kept clean
and free of obstructions.
These areas provide the air
necessary for safe
operation.

• This heater is either approved for natural
gas (NG) or for propane (LP). Burning the
incorrect fuel will void the warranty and
safety listing and may cause an extreme
safety hazard. Direct questions about the
type of fuel used to your dealer. Check
the label and flame adjust knob on the
gas control valve.

• If the flame becomes sooty,
dark orange in color, or
extremely tall, do not
operate the heater. Call
your dealer and arrange for
proper servicing.

• Do not operate the heater if
it is not operating properly in
any fashion or if you are
uncertain. Call your dealer
for a full explanation of your

?

heater and what to expect.

• Do not operate if any portion of

• Do not store or use gasoline

or other flammable liquids in
the vicinity of this heater.

Gas

the heater was submerged in
water or if any corrosion
occurs. Immediately call a
qualified service technician to
inspect the appliance and to
replace any part of the control
system and any gas control
wash has been under water.

Travis Industries 4041206 100-01147

Safety Precautions 5

• Do not place clothing or
other flammable items on or
near the heater. Because
this heater can be controlled
by a thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.

• The viewing glass should be
opened only for lighting the
pilot or conducting service.
Do not operate with cracked,
broken, or removed glass.

• Any safety screen or guard
removed for servicing must
be replaced prior to
operating the heater.

• Operate the heater
according to the instructions
included in this manual.

• If the main burners do not
start correctly turn the gas
off at the gas control valve
and call your dealer for
service.

• Light the heater using the
built-in piezo igniter. Do not
use matches or any other
external device to light your
heater.

• Never remove, replace,
modify or substitute any part
of the heater unless
instructions are given in this

manual. All other work must
be done by a trained
technician. Don't modify or
replace orifices.

• Allow the heater to cool
before carrying out any
maintenance or cleaning.

• The pilot flame must contact
the thermopile and
thermocouple (see the
illustration to the left). If it
does not, turn the gas
control valve to "OFF" and
call your dealer.

• This unit is not for use with
solid fuel

• Do not place anything inside
the firebox (except the
included fiber logs).

• If the fiber logs become
damaged, replace with
Travis Industries log set.

• Children and adults should
be alerted to the hazards of
high surface temperature
and should stay away to
avoid burns or clothing
ignition. Young children
should be supervised when
they are in the same room as
the heater.

• Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.

This
Manual

• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.

• Travis Industries, Inc.
grants no warranty,
implied or stated, for
the installation or
maintenance of your
heater, and assumes
no responsibility of any
consequential
damage(s).

Travis Industries 4041206 100-01147

6 Features and Specifications

Features:

- Works During Power Outages (millivolt system)

- High Efficiency

- Optional Thermostat or Remote Control

- Realistic "Wood Fire" Look

- Quiet Blower for Effective Heat Distribution

- Convenient Operating Controls

- Variable-Rate Heat Output

- Low Maintenance

Heating Specifications:

Installation Options:

- Residential or Mobile Home

- Straight or Corner Placement

- Flush or Recessed Face

- Raised or Floor Hearth

- Internal or External Chase

- Horizontal or Vertical Vent

- Bedroom Approved

Natural Gas Propane

Approximate Heating Capacity (in square feet)* Up to 2,000 Up to 2,000
Maximum BTU Input Per Hour 40,000 40,000
Minimum BTU Output on Low 17,250 20,600
Steady State Efficiency** (with blowers on) Up to 82% Up to 82%
AFUE (Annual Fuel Utilization Efficiency) 68 % 68 %

* Heating capacity will vary with floor plan, insulation, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

Dimensions:

53-5/8"

Weight: 250 Lbs.

The electrical connection is
made in the lower right rear
corner.

25-1/4"

40-1/8"

1" Stand-offs

Nail Down
Plate (used
to secure
the fireplace
to the floor)

Gas Inlet
(both sides)

2-5/8"

20-1/4"*

* Includes the 1" clearance (stand-offs)

6-5/8"

7"

1-7/8"

1"

6-3/8"

8-1/4"

16-3/8"

25-1/8"

32-7/8"

43-7/8"*

WARNING:

A 1" clearance from the fireplace enclosure is
required along the sides and back of the fireplace.

2-5/8"

22-3/4"

1"

This shield is shipped bent over
the vent - it must be bent to a
vertical positon.

Travis Industries 4041206 100-01147

Installation (for qualified installers only) 7

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Installation Warnings:

• Failure to follow all of the requirements may result in property damage, bodily
injury, or even death.

• This heater must be installed by a qualified installer who has gone through a
training program for the installation of direct vent gas appliances.

• This appliance must be installed in accordance with all local codes, if any; if not,
follow ANSI Z223.1 and NFPA 54(88).

• In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing
only after the home is site located.

• The fireplace is designed to operate on natural gas, or propane (LP).

• All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure.

• Notify your insurance company before hooking up this fireplace.

• The requirements listed below are divided into sections. All requirements must be

met simultaneously. The order of installation is not rigid – the qualified installer
should follow the procedure best suited for the installation.

Packing List

• Propane Conversion Kit

• Log Set

• Glass Latch Key (to un-latch glass frame)

• Firestop

• Fireback Clips (for Ceramic Firebacks Only)

Additional Items Required

• Faceplate

• Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

Installation Overview

See the section
"Vent Requirements"

See the section "Horizontal
Termination Requirements"

6" Min.

Drywall

Side
Wall

Non-combustible facing
(see the section "Facing
Requirements")

See the section
"Mantel Requirements"

See the section
"Hearth Requirements"

See the section "Fireplace
Placement Requirements"

Nail
Down
Plate

See the section
"Gas Line Installation"

See the section "Minimum
Framing Dimensions"

Travis Industries 4041206 100-01147

See the section
"Acceptable Vent
Lengths"

Insulation must not fill
the 1" clearance
around the back and
sides of the fireplace.

See the section
"Electrical Connection"

This grommet and hole is for
thermostat wire (on both sides)

8 Installation (for qualified installers only)

Fireplace Placement Requirements

Minimum Framing Dimensions

A 1" clearance is required along the sides and back of the fireplace. The 1" stand-offs on the sides
and 6-3/8" stand-offs on the top of the fireplace are designed to separate the fireplace from the
framing members. These stand-offs may contact the framing members but no material may be placed
between the stand-offs.

54-3/4" Min.

3" Clearance Min. Above Vent

The fireplace enclosure
must not be less than
54-3/4" above the base
of the fireplace.

1" Clearance Min. to
the Sides of Vent

1" Clearance Min.
Below Vent

46-3/4"

20-1/2"

44-1/4"

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

The center of the vent is a
minimum 47-3/4" above the
base of the fireplace.

Clearances

• When installed, walls in front of the fireplace must be a minimum 6" to the side of the faceplate.

• Due to the high temperature of the fireplace, it should be located out of traffic and away from furniture

and draperies.

• Fireplace must be placed so the vents below and above the glass do not become blocked

Travis Industries

4041206 100-01147

Installation (for qualified installers only) 9

Corner Installations

A typical 45° installation

14-3/4"

uses the minimum framing
dimensions shown in the
illustration to the right
(NOTE: all clearances still
apply).

47-5/8"

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace
(250 Lbs.) and vent.

• The fireplace may not be raised so as to place the ceiling within 36" of the base of the fireplace.

13-3/4"

1" Standoffs

19-3/8"

Min. 1" Clearance to
Fireplace Enclosure

Raised fireplace

Hearth

Raised
Platform

Raised fireplace with
raised hearth.

Raised
Platform

Raised Hearth

Nail the nail down plates to the floor
(or raised platform)

Travis Industries 4041206 100-01147

10 Installation (for qualified installers only)

Hearth Requirements

Floor Mounted

Min. 3/4”

Max. 15/16”

12” Min.

6-1/4"

Min. Hearth Width

The hearth must be as wide as
the face (see page 13 for face
dimensions)

Cement Board

Fireplaces

Do not build the hearth
above this ledge.

Tile, Marble, Brick, or other
Non-Combustible

Decorative Trim
(may be combustible)

6-1/4"

Fireplaces

Travis Industries

Raised

Fireplace Stand

When raised a minimum of
3” off of the floor surface,
no hearth is required.

Make sure to accomodate the floor covering (carpet, linoleum,
flooring, etc.) when determining the height of the fireplace stand (i.e.
the thicker the carpet, the taller the fireplace stand).

4041206 100-01147

Installation (for qualified installers only) 11

Facing Requirements

NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it

does, it is considered a mantel and must meet the mantel requirements listed in this manual.

WARNING : Do not use adhesive to secure the cement board or facing. The high

Adhesive

Combustible Facing

Top Facing Clearance (see the

table below)

temperatures of the fireplace may cause adhesives to emit odors. Use mastic or thin set (or
other non-combustible, non-odorous adherent) to attach the facing to the cement board.

NOTE: Screws may be used to secure the cement board to the fireplace. Do not penetrate
the fireplace more than 3/4”

The fireplace requires a concrete
board (or other non-combustible)
extending from the header to the
floor and to the framing members on
both sides. Do not use sheetrock,
plywood or other combustible
material.

Non-Combustible Facing

Bottom of

Faceplate

Base of

Fireplace

Arch Face

Rectangular Face

SEE PAGE 13 FOR

FACE DIMENSIONS

1"

Header

Non-combustible Facing

6" Min.
(both sides)

Top Facing Clearance:

• Measured From Top of Faceplate (see “Faceplate Dimensions” on page 13)

8" Max. Mantel Depth 10" Max. Mantel Depth 12" Max. Mantel Depth
Avalon Cambridge 12" 12" 12"
Avalon Craftsman 12" 12" 12"
Avalon Rosario 16" 18" 19"
Avalon Victorian Lace 15" 15" 15"
Avalon Victorian Lace with shield 12" 12" 12"
Avalon Rawhide 15" 15" 15"
Avalon Rawhide with shield 12" 12" 12"
Avalon Bungalow 18” 18” 18”
FPX 34 Arch & Artisan 18" 18.5" 19"
FPX 34 Arch & Artisan with shield 13.5" 14" 14.5"
FPX Metropolitan 19.5" 19.5" 19.5"
FPX Metropolitan with shield 15" 15" 15"
FPX Art Deco 19.5" 19.5" 19.5"
FPX Art Deco with shield 12" 12" 12"
FPX Neo-Classic 17.5" 17.5" 17.5"
FPX Neo-Classic with shield 12" 12" 12"
FPX Arts & Crafts 19" 19" 19"
FPX Arts & Crafts with shield 12" 12" 12"
FPX French Country 15.5" 15.5" 15.5"
FPX French Country with shield 12" 12" 12"
Lopi Discovery 13" 13" 13"
Lopi Wilmington 17” 17” 17”

Travis Industries 4041206 100-01147

12 Installation (for qualified installers only)

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The brick facing must meet the same requirements

Facing Over 1" Thick

WARNING :

Faces that attach with latch-hooks
(Avalon Rosario, Avalon Cambridge,
Avalon Salish Bay, Avalon Rawhide,
Lopi Discovery, Lopi Heritage Bay, FPX
Architectural Faces (all styles),

require a 5/8” gap above the
face for face installation and removal.

• If the facing material is over 1" thick
(e.g. brick, river rock), install the facing
around the perimeter of the face. You
may wish to make a facing support (see
the illustration to the right). If using an
arch face, you may wish to order the
optional set-up face:

34 Arch Set-Up Face is available from
Travis Industries (Part # 98500694)

• Artisan faces vary in size. Use the face
being installed to create a template.

Facing Detail

listed in “Facing Requirements”

Center

Line

Rectangular Faces

Make a facing support using 2x4’s. It
should be 1/8” larger than the finished

Arch Faces

Use the optional
Arch Set-Up Face
available from Travis

1”

Note: if using a brick hearth, the fireplace will need to be raised to accommodate the 1” gap betwen the
face and the base of the fireplace. For 2-1/2” thick brick this works out to approximately 1-1/2”.

Industries.

face. NOTE: The bottom of the face is
1” above the base of the fireplace.

TOP OVERLAP: To calculate the top overlap,
subtract 25-3/8 from the face height (see "Face
Dimensions" on page 13) - for arched faces, see
the "Dimensions" on page 6 for other details.

Do not tuck facing under the faceplate on the bottom The 3/8"
(approx.) gap below the access door is required for the door to open. You
may tuck facing under the sides and top, but not on the bottom.

SIDE OVERLAP: To calculate the side overlap,
subtract 32-7/8" from the face (see "Face
Dimensions" on page 13) width and divide by 2.

Face

Glass

Access Door

Air Space

Approx.

3/8"

1"

1"

• To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly
next to the fireplace. See the illustration below.

TOP
VIEW

This 2x4 is recessed 3/8"
to make a flush facing

1/2" Concrete Board

Travis Industries

1"

Faceplate

Fireplace

3/8" Tile

1/2" Drywall

1/2" Concrete Board

Fireplace

1"

3/8" Tile

1/2" Drywall

The tile overlaps the drywall
for an overlap facingFaceplate

4041206 100-01147

Installation (for qualified installers only) 13

Face Dimensions

Face Height Width Notes

Rawhide 27” 35-3/4”
Victorian 27” 35-3/4”
Rosario 26” 35-3/4”
Cambridge 25-7/8” 37-5/8”
Craftsman 27-1/2” 36”
Bungalow 27” 32-3/4”
Classic Arched, Artisan 26-1/2” 34-3/4” Side begins arch 3-1/2” below top - 45” radius
Metropolitan 26-1/2” 34-3/4”
Architectural Series 27-7/8” 33-5/8”
Discovery 26’ 35-3/4’
Wilmington 27” 36-1/8”

Travis Industries 4041206 100-01147

14 Installation (for qualified installers only)

Modifying the Face Angle for Rectangular Faces

If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration
below).

Remove these four

a

screws from the face
angle.

Front of
Fireplace

Glass

Straighten the face angle.

c

Phillips
Screwdriver

Bend the face angle up and replace

b

the two screws on the upper section.

Re-bend the face angle at the

d

inward location and re-attach the
lower portion with one screw.

Travis Industries

4041206 100-01147