Avalon Firestyles DVS Insert-1996 User Manual
DVS Insert
Direct Vent Fireplace Insert
¥ MASONRY or ZERO CLEARANCE
(METAL) FIREPLACE APPROVED
¥ MOBILE HOME APPROVED
Listed
ANSI Z21.44, Z21.11.4
CAN/CGA 1-2.19-M81, IR41, IR55, 2.17-M91
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- Installation must be performed by a qualified installer, service agency or the gas supplier
IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
¥ If you cannot reach your gas supplier, call the fire department.
DVS INSERT
- November, 1999 -
Installer: After installation give this manual
to the homeowner and explain
operation of this heater.
Part # 93508098 $10.00
10850 117th Place N.E. Kirkland, WA 98033
PAGE 2 SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.
¥ It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation.
¥ This heater is either approved for natural gas
(NG) or propane (LP). Burning the incorrect
fuel will void the warranty and safety listing and
may cause an extreme safety hazard. Check the
label above the gas control valve to make sure it
matches the fuel being used. Direct questions
about the type of fuel used to your dealer.
¥ If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥ Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
?
explanation of your heater
and what to expect.
Gas
¥ Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
¥ Keep all furniture or other
combustible items at least
36" away from the front
of the heater.
¥ Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.
SAFETY PRECAUTIONS (CONTINUED) PAGE 3
¥ Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
¥ The viewing glass should
be opened for service only
(see the maintenance
section of this manual).
¥ Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the heater.
¥ Operate the heater
according to the
instructions included in
this manual.
¥ If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥ Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥ Never remove, replace,
modify or substitute any
part of the heater unless
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace orifices.
¥ Allow the heater to cool
before carrying out any
maintenance or cleaning.
¥ The pilot flame must
contact the thermopile
and thermocouple (see the
illustration to the left). If
it does not, turn the gas
control valve to "OFF"
and call your dealer.
¥ This unit is not for use
with solid fuel
¥ Do not place anything
inside the firebox (except
the included fiber logs).
¥ If the fiber logs become
damaged, replace with
Travis Industries log set.
¥ Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a hightemperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
¥ Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Plug the heater into a
120V grounded electrical
outlet. Do not remove the
grounding plug.
¥ Don't route the electrical
cord in front of, over, or
under the heater
¥ Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).
PAGE 4 TABLE OF CONTENTS
Introduction & Important Info. ................... 1
Operating Your Heater
Before You Begin.......................................... 18
Safety Precautions............................................ 2
Location of Controls....................................... 18
Features & Specifications............................ 5
Installation Options ......................................... 5
Heating Specifications ..................................... 5
Dimensions..................................................... 5
Fuel, Compliance, Electrical ........................... 5
Starting The Pilot Flame ............................... 19
Starting the Heater for the First Time ............ 20
Turning the Heater On and Off ..................... 20
Adjusting the Flame Height............................ 20
Adjusting the Blower Speed.......................... 21
Normal Operating Sounds ............................. 21
Insert Installation
Installation Preparation.................................. 6
Items Required for Installation ....................... 6
Packing Lists ................................................. 6
Order of Installation ....................................... 6
Insert Placement............................................ 7
Insert Clearances........................................... 7
Floor Protection ............................................. 8
Gas Line Installation ...................................... 8
Vent Requirements........................................ 9
Surround Panel Installation ........................... 11
Manifold Removal and Installation................. 12
Maintaining Your Heater
Maintaining Your Heater's Appearance ......... 22
Cleaning Your Heater ................................... 22
Yearly Service Procedure .............................. 22
Troubleshooting
Troubleshooting Table .................................. 23
How this Stove Works.................................... 24
Wiring Diagram ............................................. 25
Warranty................................................................ 26
Listing Information......................................... 27
Finalizing the Installation
Optional Equipment
Glass Removal .............................................. 14
Log, Twig, and Ember Installation ................. 15
Purge and Leak Test the Gas Line................ 16
Pilot Flame Inspection ................................... 16
Air Shutter Adjustment................................... 17
Flame Inspection ........................................... 17
Explain Heater Operation to Owner............... 17
Addendum
Propane (LP) Conversion Kit ........................ 28
Thermostat.................................................... 34
Remote Control Thermostat .......................... 35
Decorative Fireback....................................... 35
Altitude Considerations ................................. 35
Symbols Used in this Manual
The illustration below details what the symbols used along the left margin indicate.
Requirement
¥¥
¥¥
11
11
Index 36
++
++
Hint
NoteWarningStep
!!
!!
??
??
FEATURES AND SPECIFICATIONS PAGE 5
Installation Options:
¥ Residential or Mobile Home
¥ Fireplace Insert
¥ Masonry or Zero Clearance
(Metal) Fireplace Approved
Heating Specifications:
Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500
High Burn Input Rate (In BTU's) 31,000 31,000
Low Burn Input Rate (In BTU's) 18,600 16,000
Efficiency** 80 % 80.5 %
AFUE (Annual Fuel Utilization Efficiency) 71.3 % 71.8 %
* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.
To measure the net BTU's, multiply the BTU input by the efficiency percentage.
Dimensions:
Fuel:
This heater is
designed either for
natural gas or for
propane. Check
the sticker on top
of the gas control
valve.
Features:
¥ Works During Power Outages (standing pilot)
¥ High Efficiency
¥ Optional Thermostat or Remote Control
¥ Realistic "Wood Fire" Look
¥ Convenient Operating Controls
¥ Variable-Rate Heat Output
¥ Quiet Blower for Effective Heat Distribution
¥ Low Maintenance
Natural Gas LP (Propane)
See the section "Vent Requirements"
for vent location.
28-7/8"*
8x10
Panels
19-1/8"
31-7/8"*
10x13
Panels
24-3/8"
16-3/8"
Compliance:
40-3/8"* 8x10 Panels
44-3/8"* 10x13 Panels
This unit has
passed the ANSI
wall furnace
standard as tested
by OMNI
Environmental
Services, Inc.
Face Size:
Discovery & Rosario (Avanti)
FPX 32 DVS
Heritage Bay
Salish Bay
Cambridge
Electrical Specifications:
120 Volts, 1.3 Amps, 60 Hz (150 watts on high)
Width
32"
30"
31-5/8"
30-1/2"
33-7/8"
Height
21-5/8"
22"
21-1/2"
22-1/2"
21-1/2"
* Includes trim & standoffs
15-3/4"*
1-3/8"*
PAGE 6 INSERT INSTALLATION - For Qualified Installers Only!
Installation Preparation
! Failure to follow all of the requirements may result in property damage, bodily injury, or even
death.
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and NFPA 54(88).
! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and GasEquipped Recreational Vehicles and Mobile Housing. This appliance may be installed in
Manufactured Housing only after the home is site located.
! This appliance is designed for natural gas but may be converted to propane (LP). Check the
sticker on top of the gas control valve.
! All exhaust gases must be vented outside the structure of the living-area. Combustion air is
drawn from outside the living-area structure.
! Notify your insurance company before hooking up this appliance.
! The requirements below are divided into sections - all requirements must be met
simultaneously.
Items Required for Installation
¥ Face
¥ Gas Hookup Equipment
¥ Surround Panels (Includes hardware, trim, and insulation)
¥ 3" (75 mm) UL 1777 Gas Liner
¥ Direct Vent Cap (Simpson Duravent Part # 991)
¥ Direct Vent Adapter (Simpson Duravent Part # 923GK)
Items Packed with the Travis Ind. DVS
¥ DVS Insert
¥ Log Set (2 Logs, 2 Twigs, Embers)
¥ Owner's Manual
¥ Propane Conversion Kit
¥ Two Leveling Bolts
¥ 6" Pipe Inlet (3/8")
Items Packed with the Face
¥ Face (and door)
¥ Attachment Screws (FPX 32 DV's include face mounting brackets)
¥ Face Installation Instructions
Order of Installation
1 If the heater is to use propane, install the propane conversion kit (see pages 28 - 33)
2 Install gas line into the fireplace (do not connect to unit)
3 Position the heater (see "Insert Placement")
5 Connect the gas line and gas vent to the appliance.
6 Install the optional surround panels and trim. Attach the on/off switch.
7 Follow the instructions under "Finalizing the Installation" on pages 14 through 17.
INSERT INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 7
Insert Placement
¥ Insert must be
placed within a
code
conforming
masonry
fireplace or
any tested and
listed zero-
clearance
(metal)
fireplace
¥ The fireplace
must be
undamaged
(repair any
damage prior
to installation).
Min. 19-1/8"
(486 mm)
The gas line and shutoff
valve should be installed
prior to insert placement.
For tight fits (under 24" (610 mm)), you
may remove the manifold. See the
section "Removing the Manifold"
Min. 30-3/8" (772 mm)
- Includes 6" (150 mm)
for gas line installation
The insert protrudes
15-3/4" (400 mm)
into the Fireplace.
Use the leveling
bolts for fireplaces
with recessed floors.
Run the power cord to
either side of the
insert along the face.
Run the on/off switch wires to the
right, behind the surround panels.
Insert Clearances
¥ No combustibles may be within, or swing within, 36" (914 mm) of the front of the insert (drapes, doors)
Zero-Clearance (Metal)
Fireplace Requirements:
¥ The damper ("A") and grate (with logset)
("B") must be removed (see the illustration
below)
¥ The smoke shelf ("C"), internal baffles
("D"), screen ("E"), masonry lining or
refractory ("G" & "I"), and metal or glass
doors ("F") may be removed (if applicable)
¥ The insulation ("H"), and any structured
rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc.) may
not be removed or altered.
H
F
E
C
I
A
D
Min. 8Ó (203 mm)
Side
Facing
Combustible Mantel
Top Facing
Min. 10Ó (254 mm)
22Ó (559 mm)
32Ó (813 mm)
Side
Wall
Min. 6Ó (152 mm)
12Ó (305 mm)
Min.
Min. 6Ó (152 mm)
B
G
PAGE 8 INSERT INSTALLATION (CONT.) - For Qualified Installers Only!
Floor Protection
¥ The heater must be installed on a non-combustible hearth extending a minimum 12" (305 mm) from
the fireplace opening (local codes may require a larger hearth). Minimum width is 32" (813 mm).
Gas Line Installation
! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
and the requirements listed below.
! The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under
1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.
Gas Line Connection
¥ The location of the gas inlet is shown below
¥ A manual shutoff valve is required on the gas line within 3' (914 mm) of the heater
A 4" (102 mm) opening is provided on the left side. It is 2-1/2" (64 mm) tall.
Shutoff Valve
3-3/8"
(86 mm)
With the optional gas inlet pipe,
the inlet is located 3" (76 mm)
behind the fireplace opening
and 12-1/2" (318 mm) to the left
of center and 1-1/2" (38 mm)
above the base.
Shutoff Valve
6" (150 mm) Gas Inlet Pipe (shipped
with the insert in the accessory pack)
The gas inlet on the gas control valve is
located 3" (76 mm) behind the fireplace
opening and 7" (178 mm) to the left of the
center of the appliance.
Apply thread sealant to
both ends of the pipe prior
to installation.
Gas Control Valve
T
ON
O
L
PILOT ADJ
OFF
P
I
VENT
HI
LO
Fuel
¥ This heater is designed for natural gas but can be converted to propane. Check the sticker on the top
of the gas control valve to make sure the correct fuel is used.
Gas Inlet Pressure
¥ With the heater off, the inlet pressure must meet the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for
the residence does not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the
regulator is at an improper pressure.
Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 11" W.C. (2.73 kPA)
INSERT INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 9
Vent Requirements
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
! Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations
below show how the flex liners should be attached.
¥ The exhaust vent must reline the entire length
of the chimney and terminate above the
chimney top
! If the heater is installed at an altitude over
3,000' (914 M) the flame quality will need to
be carefully evaluated. See Addendum #1,
"Altitude Considerations"(page 35).
! Be careful not to crimp or rupture the liner
when bending it into chimney offsets
¥ When installed, the vent must meet all of the
vent manufacturer's requirements
¥ Make sure to order the following:
¥ 3" (75 mm) UL 1777 Gas Liner
¥ Dura-Vent Adapter & Flashing (part #
923GK).
¥ Vertical Termination (part # 991)
Vent Installation
InletExhaust
High-Temp.
Silicone
3Ó (75 mm)
UL 1777
Gas Liner
Max. Ht. 35' (10.7 M)
Min. Ht. 8' (2.4 M)
Termination
(Simpson
Part # 991)
InletExhaust
Max. 1'
(305
mm)
offset
Apply high-temperature
silicone to the liners on
both ends and secure
with 2 screws.
DV Chimney
Liner Kit
(Simpson Part
# 923GK)
Exhaust
Inlet
High-Temp.
Silicone
Make sure to route the exhaust liner to the exhaust portion of the cap.
PAGE 10 INSERT INSTALLATION (CONT.) - For Qualified Installers Only!
Vent Location
Center Line
Exhaust (3Ó (75 mm) Dia.)
13-1/4"
(337 mm)
2-1/2"
(64 mm)
2-1/2"
(64 mm)
Inlet (3Ó (75 mm) Dia.)
13-1/2"
(343 mm)
15-3/4"
(400 mm)
Fireplace
Opening
Vent Configurations
Inlet & Exhaust Re-Line
Exhaust
Inlet
Recommended Block-Off
Plate (non-combustible
metal and/or insulation).
Prevents odors from
chimney entering room.
Suggestion:
Paint the fireplace cavity
with latex paint to eliminate
the possibility of odors from
the fireplace circulating into
the room.
Direct Vent Cap
(part # 991)
Dura-Vent Termination Kit
(part # 923GK)
3" (75 mm)
UL 1777
Gas Liner
Exhaust Only Re-Line
(recommended)
Exhaust
Any cracks or
damage inside the
chimney must be
repaired.
The block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.
Block-Off Plate
(non-combustible
materials)
Inlet
Z.C. (Metal) firebox
NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.
Masonry Fireplace
INSERT INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 11
Installation Without Surround Panels
The insert may be installed without surround panels if a 3/8"
(10 mm) gap is allowed between the sides and top of the face
and the fireplace (for ventiliation). Wire mesh screen may be
placed over this gap.
Use a knife to cut out the on/off switch hole
a
(the label covers a square hole in the bracket).
Min. 3/8"
(10 mm)
Surround Panel Installation
PANEL SIZE WIDTH HEIGHT PART #
8" x 10" 40-3/8" 28-7/8" 98500610
10" x 13" 44-3/8" 31-7/8" 98500611
Disconnect the on/off switch from
b
the red and brown wires. Insert
the switch into the hole until it
locks in place. Re-attach the red
and brown wires (orientation does
not matter).
Face Size:
Discovery & Rosario (Avanti)
FPX 32 DVS
Heritage Bay
Salish Bay
Cambridge
Keep the jumper wire in
place while installing.
Width
32"
30"
31-5/8"
30-1/2"
33-7/8"
Height
21-5/8"
22"
21-1/2"
22-1/2"
21-1/2"
c
Use a lock tie or
other device to
bundle the
excess wire.
Then tuck it
below the piezo
igniter to keep it
from coming in
contact with the
burner pan.
1 Follow the
instructions
to the right
for
installing
the side
panels.
2 Follow the
instructions
to the right
for
installing
the top
panel,
insulation,
and trim.
b
Line up each side surround
panel and insert two screws from
the outside to secure in place.
Top Trim
Top
Panel
a
Install the top panel so
the two tabs insert into
the slots on the side
panels.
a
Tuck the included insulation between
the top panel and the facing (not
b
along the sides). Cut off excess
insulation.
Pre-thread the holes on the panel mounting
brackets with the screws included in the
surround panel kit (both sides).
5/16" Nutdriver
Run the wires from
the on/off switch and
the power cord
behind the surround
panel (cut the locktie holding the on/off
switch in place).
"L" Bracket
Right Side Trim
Double-Back
Tape
NOTE:
You may need to
pull the insert out
slightly while
installing the side
surround panels do not damage the
gas line or vents.
Tighten the set
screws from the
c
back side with a
small standard
screwdriver
Top Trim
"L" Bracket
Right Side
Trim
Construct the panel trim.
Insert one leg of each "L"
bracket into the top and side
trim piece. Align the trim to
form a precise corner, then
tighten the two set screws
with a small standard
screwdriver. Slide the trim
over the panels. Attach a
piece of included doubleback tape to the bottom of
each side trim to keep it from
flaring at the bottom.
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